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7.2

 

Operation 

In  order  to  obtain  the  best  utilization  of  the  mixer,  the  following  should  be 
followed:  
 

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Various  components  to  be  mixed  can  be  added  manually  via  the  hopper  or 
automatic with an auger, fan, pump or the like. 
 

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If  the  mixer  is  equipped  with  emptying  auger,  so  that  the  outlet  throttle  is 
always totally or partly open, a small portion will be left in the outlet and this 
portion  will  not  be  mixed  with  the  rest.  It  must  be  avoided  that 
concentrates/minerals gather here. 
 

 

Therefore  addition  of  this  as  first  component  must take  place at the opposite 
end  of  the  mixer  compared  to  the  outlet,  and  the  mixer  auger  may  not  be 
started  before  part  of  the  main  component  (such  as  ground  barley/wheat)  is 
added. If not, the concentrates/minerals will be taken to the outlet. 
 
As  an  alternative  concentrates/minerals  can  be  added  after  the  main 
components. 
 

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When  adding  components  in  larger  quantities  it  must  be  secured  that  the 
material is distributed in the mixer so that the inlet is not blocked. The mixer 
must be started now and then during the intake or alternatively started for a 
while between addition of each component (minimum 1 minute). 
 

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Liquids  must  always  be  added  as  last  component  and  while  the  mixer  is 
operating. 

   

In  order  to  secure  homogeneous  mixing  of  concentrates/minerals  it  might  be 
an advantage to dry-mix 3-5 minutes before liquids are added. 

   

The liquids must be sprayed over the dry components at a distance as short as 
possible  and  in  a  position  where  there  is  always  material  irrespective  of  the 
size of the portion – i.e. approximately over the mixer outlet. 

   

Liquids may also be added manually via the hopper, but only if the mixer is full 
so  that  the  mixer  auger  is  not  visible  at  any  point.  Liquids  must  be  added 
slowly so that they can be absorbed by the dry matter.  

 

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CCM is added in the following order: 

 

1.

 

Flour 

2.

 

Concentrate 

3.

 

CCM – while the mixer is operating. 

 
  The  max.  mixing  capacity  when  adding  CCM  is  600  kg  with  max.  40%  CCM 

with max. 50% humidity.  

 

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Start the mixer after accomplished filling. 

 

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The  mixing  time  is  10-15  minutes  depending  on  the  material  and  the  size  of 
the portion. The mixing time is increased when adding liquids. 

Summary of Contents for UNI-MIX 1000 GM: 590061

Page 1: ...2 08 11 2011 CE ab 70016GB INSTRUCTION MANUAL SKIOLD UNI MIX 1000 GM TYPE NO 590061 SKIOLD A S Kjeldgaardsvej 3 DK 9300 S by Denmark Tel 45 99 89 88 87 Fax 45 99 89 88 77 skiold skiold com www skiold...

Page 2: ...DISMOUNTING THE MIXER 17 11 0 TECHNICAL SPECIFICATIONS 18 12 0 EX ZONE SPECIFICATION 19 13 0 ACCESSORIES 20 14 0 SPARE PARTS LIST 21 15 0 CE ATEX DECLARATION OF CONFORMITY 22 2 0 FIGURES Fig 1 Mixing...

Page 3: ...N 50014 DS EN 50281 1 1 and DS EN 50281 1 2 In order to observe the unified standards regarding dust explosions DS EN 1127 1 and DS EN 13463 1 the mixer must be equipped with cover and inspection and...

Page 4: ...components to be mixed can be added through the mixer top or lower filling door Material addition from a hammer mill is normally done through the mixer cover via a cyclone Concentrates are added by me...

Page 5: ...ssembled with the auger The unit is transported to the required place on the attached wheels 5 3 Mounting of Motor and Gear Motor and gear are supplied separately and the motor is only mounted on the...

Page 6: ...6 Fig 3 Mounting flange for motor The motor is fastened with the enclosed 4 pcs M12x30 bolts with belonging discs Fig 4 Mounting of motor on gear...

Page 7: ...mixer auger Mount the gear figure 6 pos 2 on the shaft of the mixer auger and secure it with disc and bolt Connect the gear to the instantaneous bracket pos 5 with rubber bushings pos 4 and distance...

Page 8: ...10x16 screws and belonging nuts and discs Bolt cover for hopper pos 9 onto the lower front plate pos 14 with M6x16 flange screws and belonging flange nuts Safety grate beneath the cover should be moun...

Page 9: ...11 10 27 7 9 25 24 14 22 15 6 5 30 31 5 5 Mounting of Emptying Auger Fig 8 Mounting of emptying auger Pos 1 Auger trough Pos 2 Q20 clamp Pos 3 102 mm single or double auger outlet Single emptying aug...

Page 10: ...op excess pressure valve 1 bar Pos 4 Inlet pipe adjustable in the height It is recommended to add the liquids approx over the mixer outlet as there is always material here irrespective of the size of...

Page 11: ...Mounting of Ventilator Fig 10 Mounting of ventilator Place filter and ventilator cornerwise in two separate corners of the cover as shown in figure 10 It is of no importance which side of the mixer is...

Page 12: ...ed faulty load may occur causing faulty weighing Mount a swivel pin with conical nut on each load cell Place the steering hole of the mixer foot over the conical nut as shown in figure 11 Fig 11 Mount...

Page 13: ...onnections to weighing system Pos 1 Suspension iron Pos 2 Cyclone auger Pos 3 Flexible connection Pos 4 Mixer Augers cyclone etc may not rest on the mixer Also use flexible connection to emptying auge...

Page 14: ...grain sufficiently dry for storage or from moisture proof silo with max humidity of 25 Mixing with addition of up to max 6 fat oil or molasses added continuously during operation of the mixer Limitati...

Page 15: ...inlet is not blocked The mixer must be started now and then during the intake or alternatively started for a while between addition of each component minimum 1 minute Liquids must always be added as l...

Page 16: ...The plug must be unscrewed for check of the oil level Fig 14 Oil level of the gear Lubrication interval Oil change every 20 000 operation hours Oil type Mineral oil ISO VG 220 or similar type Quantity...

Page 17: ...ault cause and repair The mixer does not start Mechanical fault Check motor gear and auger connection Foreign bodies in the mixer Check the mixer The motor does not start Thermal contact released beca...

Page 18: ...x 40 CCM max 600 kg CCM max 50 humidity Addition of fat oil and molasses max 6 Mixing time 10 15 minutes Emptying time 5 10 minutes Inclination 27o Motor 1400 rpm 4 kW Transmission Gear i 34 91 Weight...

Page 19: ...er is zone 21 In order to observe above zones the mixer must be equipped with cover and the inspection and filling doors must be closed while the mixer is in operation or the mixer is filled by the me...

Page 20: ...9 Ventilator with filter 590024 Emptying auger 102 single 1 1 kW 280 rpm 590093 Emptying auger 102 single 1 1 kW 560 rpm 590094 Emptying auger 102 double 1 1 kW 280 rpm 590095 Emptying auger 102 doubl...

Page 21: ...1 14 0 SPARE PARTS LIST Pos Code No Description Wearing part 20 591026 Mixer auger x 44 6407077 Bearing 2 19 6801007 Gear I 34 91 1 2320093 Motor 4 kW 1400 rpm B5 IEC112 Fig 17 Spare parts 1 19 44 20...

Page 22: ...1000 GM with motor 590061 was constructed and manufactured in conformity with the following directives Directive Standard CE ATEX directives 2006 42 EC and DS EN ISO 12100 1 1994 09 EC with revisions...

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