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SKI 18BDC, Owner'S/Operator'S Manual

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SKI 18BDC Owner'S/Operator'S Manual Download Page 17

12 

KSi 18BDC CONVEYOR 

USER'S MANUAL 

KS-0016 

Summary of Contents for 18BDC

Page 1: ...Owner Operator sManual...

Page 2: ...Owner Operator s Manual Revision Date March 4 2021 Prepared By KSi 2345 U Road Sabetha KS 66534 Office Telephone 785 284 0600...

Page 3: ...ii This Page Left Blank Intentionally...

Page 4: ...ARE OF ELECTRICAL HAZARDS 7 PERSONAL PROTECTIVE EQUIPMENT P P E 8 OPERATOR QUALIFICATIONS 9 4 INSTALLING SAFETY SIGNS 10 5 INSTALLING THE OVERBIN CONVEYOR 14 INFORMATION 14 ASSEMBLY 14 TRACKING 21 6 O...

Page 5: ...HOW TO ORDER PARTS 34 10 SPECIFICATIONS 45 CAPACITY 45 LENGTH 45 BELT 45 SPEED 45 11 GENERAL DIMENSIONS 46 12 BOLT TORQUE SPECIFICATIONS 47...

Page 6: ...our friendly staff a call at 888 KSI CONV Safety 1st Replace missing guards and shields FREE OF CHARGE KSi Conveyors are built to provide many years of dependable service to our customers through dur...

Page 7: ...hen receiving merchandise it is important to check the quantity of parts and their descriptions with the packing list enclosed with each package All claims for freight damage or shortage must be made...

Page 8: ...ts for 24 months after the delivery date What Will We Do to Correct Problems KSi will repair or replace the equipment covered by this warranty at no charge Service trip and travel expenses will incur...

Page 9: ...curred without our written authorization x Direct indirect incidental or consequential damages such as the loss of anticipated profits or benefits x Loss or cross contamination of any seed treatment f...

Page 10: ...on with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will re...

Page 11: ...hould be consulted before installations are made 4 Untrained operators subject themselves and others to the possibility of serious injury or death NEVER ALLOW untrained personnel to operate this equip...

Page 12: ...could occur to the operator if any body part should enter such place 1 Components of this equipment have sharp edges which can scrape and or cut an operator 2 A moving conveyor can sever an operator s...

Page 13: ...arting of the equipment Personal Protective Equipment P P E 1 The proper personal protective equipment should be worn at all time 2 Always wear safety glasses when in the work area 3 Proper footwear s...

Page 14: ...ealth Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipmen...

Page 15: ...e he safety decals listed below are included with the conveyor The following pages show the location of the decals on the conveyor Inspect all decals and replace any that are worn illegible or missing...

Page 16: ...11 KSi 18BDC CONVEYOR USER S MANUAL KS 0006 KS 0017 KS 0015...

Page 17: ...12 KSi 18BDC CONVEYOR USER S MANUAL KS 0016...

Page 18: ...13 KSi 18BDC CONVEYOR USER S MANUAL The following safety sticker should be on the control box of your overbin conveyor 01044 01...

Page 19: ...SER S MANUAL 5 Installing the overbin conveyor Information The 18BDC and catwalk will be delivered in two sections and will need to be fully assembled in the field Assembly 1 Remove covers on splice e...

Page 20: ...MANUAL 2 Remove left hand right hand and bottom connector plates for conveyor 3 Connect catwalk conveyor sections 4 Re install connector plates to conveyor section a Install hardware and tighten 5 Rem...

Page 21: ...16 KSi 18BDC CONVEYOR USER S MANUAL 6 Remove tail and head cleanout doors 7 Unplug Turck connections to k valve and remove all k valves...

Page 22: ...BDC CONVEYOR USER S MANUAL 8 Remove all rubber belt sealing flaps 9 Pull end of conveyor belt through return of conveyor Belt roll should start at head end of conveyor and belt end should stop at driv...

Page 23: ...rough the rollers at each k valve section as shown in picture Both ends of belt should now meet at head roller 11 Splice the belt It is important to pull the belt and make sure most of the belt slack...

Page 24: ...stall hardware and tighten b Silicone rear tail flap 14 Install all k valves with electric actuators facing upward a Install hardware and tighten b Plug all Turck connection Note Make sure the K valve...

Page 25: ...18BDC CONVEYOR USER S MANUAL 15 Install all galvanized covers with tabs facing tail Tabs should lie on top of mating cover a Apply 100 silicone sealant to each seam 16 Install head and tail cleanout...

Page 26: ...21 KSi 18BDC CONVEYOR USER S MANUAL Tracking 1 Remove all k valve galvanized covers 2 Remove head and tail cleanout doors...

Page 27: ...lf turn revolutions to fine tune tracking b Tighten jam nut to lock bolts in place 4 Track head roller a Loosen bearing plate bolts on LH side of conveyor head so plate can slide b Adjust tracking by...

Page 28: ...b Turn 3 8 bolt CW or CCW to track belt c Adjust only the top roller but if more adjustment is needed bottom roller will need to be adjusted d Tighten jam nuts to lock in bolts 6 Install all galvanize...

Page 29: ...24 KSi 18BDC CONVEYOR USER S MANUAL 7 Replace Head and Tail cleanout doors...

Page 30: ...ing of each season Refer to Startup and Break in section for instructions 5 Make sure the drive end is empty before shutting down the conveyor Emergency Shutdown 1 If you have to immediately shut down...

Page 31: ...hopper Be certain that all safety shields and devices remain in place during operation Ensure that hands feet and clothing are kept away from moving parts Stop the motor and lockout the power source w...

Page 32: ...ce Replace any that are damaged or lost Do not clean adjust or lubricate any part of the machine while it is in operation Conveyor Belt Adjustment Belt tension and tracking will need periodic adjustme...

Page 33: ...e idler rollers 2 Use a good quality lithium soap base E P grease meeting the N L G I 2 specifications and containing no more than 1 molybdenum disulfide to lubricate all fittings Example Shell Super...

Page 34: ...run the machine while adjusting Failure to heed may result in personal injury or death 9 If adjustment is necessary take the belt guard off of the right side of the tail and loosen the drive belt 10 A...

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Page 36: ...age usually is caused by foreign material being run through the conveyor It may be necessary to remove the belting for inspection The belt is not tracking in the center of the conveyor Track the belt...

Page 37: ...c drive unit check motor wiring or if a higher HP motor is needed The conveyor may be jammed with foreign material Remove any foreign material in the conveyor The spout discharge may be plugged Unplug...

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Page 39: ...on associated with the ITEM number for use when placing your order Paint For matching red paint use Diamond Vogel IB5588 or equivalent paint Order supplies from KSi Conveyors Inc 454 N State Route 49...

Page 40: ...35 KSi 18BDC CONVEYOR USER S MANUAL DRIVE END SUBASSEMBLY...

Page 41: ...36 KSi 18BDC CONVEYOR USER S MANUAL...

Page 42: ...37 KSi 18BDC CONVEYOR USER S MANUAL TRANSITION SUBASSEMBLY...

Page 43: ...38 KSi 18BDC CONVEYOR USER S MANUAL...

Page 44: ...39 KSi 18BDC CONVEYOR USER S MANUAL CONVEYOR BOX SUBASSEMBLY...

Page 45: ...40 KSi 18BDC CONVEYOR USER S MANUAL...

Page 46: ...41 KSi 18BDC CONVEYOR USER S MANUAL TAIL END SUBASSEMBLY...

Page 47: ...42 KSi 18BDC CONVEYOR USER S MANUAL...

Page 48: ...43 KSi 18BDC CONVEYOR USER S MANUAL K VALVE SUBASSEMBLY...

Page 49: ...44 KSi 18BDC CONVEYOR USER S MANUAL...

Page 50: ...rformance of the conveyor a Speed of belt b Moisture content c Amounts of foreign matter d Methods of feeding e Different materials 2 Under normal conditions a Wheat capacity is i 3500 bu hr b Bean ca...

Page 51: ...46 KSi 18BDC CONVEYOR USER S MANUAL 11 General Dimensions Section...

Page 52: ...to tighten bolts that are Loctite applied Section Diameter No Threads Dry Torque Lub Torque Dry Torque Lub Torque lbf ft N m lbf ft N m lbf ft N m lbf ft N m 4 40 12 1 9 1 8 0 9 6 0 6 6 32 23 2 17 1 1...

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