Ski-Doo Tundra R Skandic LT 2003 Shop Manual Supplement Download

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National Library of Quebec
3

trimester 2002

National Library of Canada 2002

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Bombardier Inc. 2002

Technical Publications
Bombardier Inc.
Valcourt (Quebec) Canada

Printed in Canada

*Registered trademarks of Bombardier Inc.

This document contains the trademarks of the following companies:

Comet

is a trademark of Hoffco/Comet Industries Inc.

Kimtowels

is a trademark of Kimberly-Clark

Loctite

is a trademark of Loctite Corporation

Molykote

is a trademark of Dow Corning Corporation

Silastic

is a trademark of Dow Corning Corporation

Snap-on

is a trademark of Snap-on Tools Corporation

Versilube

is a trademark of General Electric Company

Summary of Contents for Tundra R Skandic LT 2003

Page 1: ......

Page 2: ...2003 Shop Manual Supplement TUNDRA R SKANDIC LT LT E WT SWT WT LC SUV THIS SUPPLEMENT MUST BE USED IN CONJUNCTION WITH THE SKI DOO 2002 SHOP MANUAL VOLUME 1 P N 484 200 032 ...

Page 3: ...rt Quebec Canada Printed in Canada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Comet is a trademark of Hoffco Comet Industries Inc Kimtowels is a trademark of Kimberly Clark Loctite is a trademark of Loctite Corporation Molykote is a trademark of Dow Corning Corporation Silastic is a trademark of Dow Corning Corporation Snap on is a trad...

Page 4: ... Electrical system 03 05 1 06 Suspension and track 03 06 1 04 ENGINE 01 Table of contents 04 01 1 02 277 engine type 04 02 1 03 443 and 503 engine types 04 03 1 04 593 engine type 04 04 1 05 Leak test and engine dimension measurement 04 05 1 06 CDI system 04 06 1 07 Oil injection system 04 07 1 08 Axial fan cooling system 04 08 1 09 Liquid cooling system 04 09 1 10 Rewind starter 04 10 1 11 Carbur...

Page 5: ...4 1 05 Track 07 05 1 06 Skandic SUV suspension 07 06 1 08 STEERING FRONT SUSPENSION 01 Table of contents 08 01 1 02 Steering system 08 02 1 03 Suspension and ski system 08 03 1 09 BODY FRAME 01 Table of contents 09 01 1 02 Body 09 02 1 03 Frame 09 03 1 10 TECHNICAL DATA 01 SI metric information guide 10 01 1 02 Engines 10 02 1 03 Vehicles 10 03 1 04 Technical data legends 10 04 1 11 WIRING DIAGRAM...

Page 6: ... most strongly recommended when considering replacement of any com ponent Dealer and or distributor assistance should be sought in case of doubt The engines and the corresponding components identified in this document should not be utilized on product s other than those mentioned in this document Torque wrench tightening specifications must be strictly adhered to Locking devices ex locking tab sel...

Page 7: ... on Tundra R Ring gear added on Skandic LT E drive pulley DRIVEN PULLEY 05 04 Procedure for Skandic WT SWT WT LC SUV driven pulley PULLEY DISTANCE AND ALIGNEMENT 05 05 New alignment bar for Skandic LT LT E GEARBOX 05 08 Procedure for shifter ELECTRIC STARTER 06 05 Procedure for Skandic WT LC SUV electric starter TESTING PROCEDURE 06 06 Testing procedure for new heating elements SKANDIC SUV SUSPENS...

Page 8: ...escription Decal Location Vehicle description decal is located on right hand side of tunnel TYPICAL 1 Vehicle description decal MODELS MODEL NUMBER TUNDRA R YELLOW Canada and U S 3279 TUNDRA R BLACK Canada and U S 3280 SKANDIC LT Canada 2573 SKANDIC LT U S 2574 SKANDIC LT E Canada 2634 SKANDIC LT E U S 2635 SKANDIC WT Canada 2571 SKANDIC WT U S 2572 SKANDIC SWT Canada 2567 SKANDIC SWT U S 2568 SKA...

Page 9: ...ibed on vehicle description decal See above It is also embossed on tunnel near vehicle description decal Vehicle Identification Number Meaning ENGINE SERIAL NUMBER Engine Serial Number Location Fan Cooled Engines TYPICAL FAN COOLED ENGINES 1 Engine serial number Liquid Cooled Engines TYPICAL LIQUID COOLED ENGINES 1 Engine serial number 3 5 A00A6HB 2 4 6 8 7 1 2 B P S 1 5 9 2 9 Y 1 0 0 0 0 0 1 A00A...

Page 10: ...gh altitude compensator hal halogen HI high imp oz imperial ounce in inch in square inch in cubic inch k kilo thousand kg kilogram km h kilometer per hour kPa Kilopascal L liter lb pound lbf pound force lbf in pound per square inch LH left hand LO low LT long track m meter m mile MAG magneto Max maximum Min minimum mL milliliter mm millimeter MPEM multi purpose electronic module MPH mile per hour ...

Page 11: ...ner In this case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifying parts and related positions TYPICAL PAGE A01A28S Illustration number for publishing process Subsection title indicates beginning of the subsection Drop represents a liquid product to be applied to...

Page 12: ...moved before small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200 Cam Coat cam no 18 interior with anti seize lubricant ASSEMBLY Came Slider Shoe Section 05 TRANSMISSION Subsection 03 DRIVEN PULLEY When replacing slider shoes no 4 always install a new set 3 shoes ...

Page 13: ... with parts dimensioned in the metric system Most fasteners are metric and must not be replaced by customary fasteners or vice versa Mismatched or incorrect fasteners could cause damage to the vehicle or possible per sonal injury As many of the procedures in this manual are in terrelated we suggest that before undertaking any task you read and thoroughly understand the entire section or subsection...

Page 14: ...ctite threadlocker 4 Fit bolt in the hole 5 Apply a few drops of threadlocker at proposed tightened nut engagement area 6 Position nut and tighten as required Blind Holes 1 On threads 2 On threads and at the bottom of hole 1 Clean threads bolt and hole with solvent 2 Apply Loctite Primer N P N 293 800 041 on threads bolt and nut and allow to dry for 30 seconds 3 Choose proper strength Loctite thre...

Page 15: ...ts 4 Apply drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touching metal with tip of flask NOTE For preventive maintenance on existing equipment retighten nuts and apply proper strength Loctite on bolt nut contact surfaces Adjusting Screw 1 Apply here 2 Plunger 1 Adjust screw to proper setting 2 Apply drops of proper strength Loctite thread locker on screw body contact surfa...

Page 16: ...ND All Parts 1 Proper strength Loctite 2 Loctite Primer N P N 413 708 100 and Gasket Eliminator 515 P N 413 702 700 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants with Loctite Chisel remover P N 413 708 500 Use a mechanical mean if necessary NOTE Avoid grinding 2 Clean both mating surfaces with solvent 3 Spray Loctite Primer N on both mating surfaces and...

Page 17: ...ONENTS Metallic Gaskets 1 Proper strength Loctite 1 Clean inner housing diameter and outer gasket diameter 2 Spray housing and gasket with Loctite Primer N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low strength liquid is recommended as normal strength and gap are required 4 Install accor...

Page 18: ...f ft 21 M8 15 22 M8 16 23 M8 17 24 M8 18 25 M8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48 M10 35 49 M10 36 50 M10 37 51 M10 38 52 M10 38 53 M10 39 76 M12 56 77 M12 57 78 M12 58 79 M12 58 80 M12 59 81 M12 60 82 M12 60 83 M12 61 84 M12 62 121 M14 89 122 M14 90 123 M14 91 124 M14 91 125 M14 92 126 M14 93 127 M14 94 128 M14 94 129 M14 95 130 M14 96 131 M14 97 132 M14 97 133 M14 98 134 M14...

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Page 20: ...tions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 ...

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