Ski-Doo Scandic SWT V800 Operator'S Manual Download

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TECHNICAL

INFORMATION

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Summary of Contents for Scandic SWT V800

Page 1: ......

Page 2: ...obile at time of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational...

Page 3: ...at they look like and how they are used in this guide are explained as follows WARNING Indicates a potential hazard if not avoided could result in serious in jury or death CAUTION Indicates a hazard s...

Page 4: ...e right at any time to discontinue or change specifications designs fea tures models or equipment without incurring any obligation upon itself This Operator s Guide and the SAFETY DVD should remain wi...

Page 5: ...Environment 20 IMPORTANT ON PRODUCT LABELS 22 Hang Tag 22 Vehicle Safety Labels 22 Compliance Labels 25 Technical Information Labels 26 VEHICLE INFORMATION CONTROLS INSTRUMENTS AND EQUIPMENT 28 1 Thro...

Page 6: ...dure 44 Recommended Injection Oil 550F Model 44 Recommended Engine Oil V800 Model 45 BREAK IN PERIOD 46 Operation During Break In 46 OPERATING INSTRUCTIONS 47 Engine Starting Procedure 550F Model 47 E...

Page 7: ...arbox Oil 70 Drive Belt Guard 70 Drive Belt 71 Drive Pulley 73 Track 74 Front Suspension 78 Rear Suspension 78 Skis 78 Steering 78 Headlights 78 Taillight 78 VEHICLE CARE 79 Post Operation Care 79 Veh...

Page 8: ...ANTY BRP LIMITED WARRANTY USA AND CANADA 2011 SKI DOO SNOWMOBILES 98 BRP INTERNATIONAL LIMITED WARRANTY 2011 SKI DOO SNOWMOBILES 102 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2011 SKI DOO SN...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...ly flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Refuel ou...

Page 11: ...e snowmobile Only allow a new operator to operate the snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator s training course is offer...

Page 12: ...ous accidents Always wear an approved safety helmet eye protection and a face shield This also applies to your passenger Be aware of inherent risks associated with riding off trails such as avalanche...

Page 13: ...ne tilt and hold vehicle on its side and use screwdriver from tool kit Do not stud the track unless it has been approved for studs At speed a stud ded track that has not been approved for studs could...

Page 14: ...e from body in cluding lights seat footrests con trols and instruments 2 Verify that air silencer prefilter is free of snow 3 Check gear shift lever position 4 Verify that skis and steering operate fr...

Page 15: ...provides a good insula tion Wear an approved helmet at all times for safety and comfort They pro vide both warmth and reduce injury A stocking type cap balaclava and face mask should always be carrie...

Page 16: ...sitting How ever the posting kneeling or standing positions are also used under certain conditions The novice driver should become fa miliar with the snowmobile through practice on a level area at sl...

Page 17: ...owmobiling WARNING Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the hand holds or seat strap at all times when seated Respecting those physical criteria is...

Page 18: ...of the trail Be prepared for the unexpected Observe all trail signs Do not zigzag from one side of the trail to the other Ungroomed Trail Unless there has been a fresh snow fall you can expect washbo...

Page 19: ...hill angle and riding position A direct climb could present problems Choose the standing position acceler ate before you start the climb and then reduce throttle pressure to prevent track slippage In...

Page 20: ...ry hazardous Even hitting a small rock or stump could throw your snowmo bile out of control and cause injury to its riders Stay on established trails to reduce your exposure to hazards Be safe slow do...

Page 21: ...in time when you see an unknown or dangerous object ahead Stay on es tablished trails and never operate in unfamiliar territory Avoid rivers and lakes Guy wires barbed wire fences cabled road entrance...

Page 22: ...damage to the environment Abuse of land facilities and resources inevitably leads to re strictions and closures of both private and public land In essence the greatest threat to our sport is all aroun...

Page 23: ...et is the order of the day Snowmobilers know all too well the ef forts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly Th...

Page 24: ...ermanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an au thorized Ski Doo dealer NOTE The following illustrations used in this Operator s Guide are a gen...

Page 25: ...ERTISSEMENT 516 002 670 A33A2FA LABEL 3 A29A0IA LABEL 4 Attention aux pi ces CHAUDES Beware of HOT parts 516002664 A33A2GA LABEL 5 A32A1HA LABEL 6 V800 MODEL NEVER SIT IN CARGO AREA Exceeding maximum...

Page 26: ...IMPORTANT ON PRODUCT LABELS A00A8VA LABEL 9 A00A8SA LABEL 10 24 _______ SAFETY INFORMATION ________...

Page 27: ...TANT ON PRODUCT LABELS A00A8UA LABEL 11 516002853 LABEL 12 Compliance Labels EPA Compliance Label xxxx xxxx xxxx xxxx xxxx xxxx mmo2007 009 070 IN ENGINE COMPARTMENT ________ SAFETY INFORMATION ______...

Page 28: ...ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFIED CERTIFI A00A1MA ON TUNNEL Technical I...

Page 29: ...VEHICLE INFORMATION _______________ 27...

Page 30: ...eference numbers are deliberately missing in the illustrations 28 26 32 31 34 7 30 24 23 29 25 27 mmo2010 001 001_a TYPICAL 7 Mountain strap 23 Fuses 24 Front grab handles front bumper 25 Storage comp...

Page 31: ...ip meter display 17 Mode button 22 Electric power outlet 33 Tachometer mmo2008 001 024_b TYPICAL 8 Ignition switch start button 9 Engine cutout switch 13 Choke lever 18 Fuel tank cap 35 Mechanical fue...

Page 32: ...is held at half way the parking brake should be fully applied mmo2007 009 037_a TYPICAL ENGAGE MECHANISM Step 1 Squeeze and maintain brake lever Step 2 Adjust locking lever 1 Position 1 2 Position 2...

Page 33: ...a trouble Refer to TROUBLESHOOTING for trouble code meaning and remedy 5 Gear Shift Lever These models are equipped with a mechanical reverse controlled by a 4 position gear shift lever A29D2JA TYPIC...

Page 34: ...be manually started with rewind starter if neces sary If starter does not operate check start ing system fuse condition Refer to STARTING SYSTEM AND ELECTRIC POWER OUTLET FUSE Start Button V800 Model...

Page 35: ...utout switch before starting en gine A06H1YA 2 1 TYPICAL 1 Snap over post 2 Attach to clothing eyelet If emergency engine shut off is re quired pull tether cord from engine cutout switch A06H1XA TYPIC...

Page 36: ...r Codes NOTE 2 short beeps should be heard if the tether cord cap with a pro grammed D E S S key is correctly snapped to engine cutout switch Refer to MONITORING SYSTEM for D E S S malfunction codes i...

Page 37: ...by a suspected malfunction the source of the mal function should be determined and corrected before restarting engine See an authorized Ski Doo dealer for servicing 11 Headlamp Dimmer Switch Located...

Page 38: ...ted mode Unit Selection MPH vs km h The speedometer is factory preset in miles but it is possible to change it to kilometer reading refer to the follow ing procedure or contact an authorized Ski Doo d...

Page 39: ...und heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not overfill or top off the fuel tank before plac ing the vehicle in a warm area As temperatu...

Page 40: ...nd replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted NOTICE Do not use a higher rated fuse as this can cause severe dam...

Page 41: ...mpartment Fuse Box To open fuse box push on cover tab and tilt cover A fuse description decal is in side the cover V800 Model mmo2007 001 005_a 1 Fuse box 2 Cover tab 24 Front Grab Handles Front Bumpe...

Page 42: ...h the vehi cle under seat 28 Hitch The hitch can be used to pull most equipment Use a rigid tow bar 29 Shields and Guards WARNING Never operate engine without belt guard securely installed or with hoo...

Page 43: ...ARNING NEVER use the space left by re moving the passenger seat to sit a passenger The passenger could hurt his back or suffer other se rious injuries due to his seating position WARNING All objects i...

Page 44: ...any damages 33 Tachometer Direct reading dial indicates the num ber of thousand of revolutions per minute RPM of the engine A33E0AA TYPICAL MULTIPLY THE READING BY 1000 34 Adjustable Mirrors Each mirr...

Page 45: ...CONTROLS INSTRUMENTS AND EQUIPMENT 36 Horn Button European Models Only mmo2010 001 003_a 1 Horn Button Depress to activate horn _______________ 43...

Page 46: ...5 U S oz of gas line an tifreeze added to 40 L 10 6 U S gal of gas This precaution is in order to reduce the risk of frost buildup in carburetors throttle bodies which may lead in cer tain cases to h...

Page 47: ...ng different brands of API TC oil as resulting chemical reactions may cause se vere engine damage WARNING Do not overfill Reinstall cap and fully tighten Wipe off any oil spills Oil is highly flammabl...

Page 48: ...ations Avoid prolonged cruising speeds Avoid engine overheating However brief accelerations and speed variations contribute to a good break in 550F Model To assure additional protection dur ing the in...

Page 49: ...nds at a time A rest period should be ob served between the cranking cycles to allow electric starter to cool down 8 Release parking brake NOTE For an initial cold start do not release parking brake P...

Page 50: ...e the snowmobile repaired as soon as possible mmo2008 005 008_a Attach one end of emergency rope to rewind handle NOTE The spark plug socket can be used as an emergency handle mmo2008 005 007 TYPICAL...

Page 51: ...electric starter mech anism 5 Depressing the START button will engage the electric starter and start the engine 6 Release button immediately when engine has started 7 Release parking brake after engin...

Page 52: ...remove the tether cord and ignition key when vehicle is not in operation in order to prevent acci dental engine starting or to avoid unauthorized use by children or others or theft Gearbox Operation...

Page 53: ...o prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be used provided you proceed with extra caution In some areas it may be ille...

Page 54: ...e sure support device is sta ble and secure The best way to set up the suspen sion is to customize each adjustment one at a time Various adjustments are interrelated It may be necessary to readjust ce...

Page 55: ...exceed 50 mm to 75 mm 2 in to 3 in see table C WHAT TO DO 50 to 75 mm 2 to 3 in No adjustment required More than 75 mm 3 in Adjusted too soft increase preload Less than 50 mm 2 in Adjusted too firm d...

Page 56: ...strap length also has an effect on center spring travel NOTICE Whenever stopper strap length is changed track tension must be checked ACTION RESULT Lighter ski pressure under acceleration More center...

Page 57: ...ft during cornering or acceleration Shorten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spr...

Page 58: ...kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely...

Page 59: ...MAINTENANCE _______________ 57...

Page 60: ...this inspection be signed by an authorized Ski Doo dealer Date of inspection Authorized dealer signature Dealer name REPLACE ADJUST TIGHTEN LUBRICATE CLEAN BREAK IN INSPECTION CHART INSPECT ENGINE En...

Page 61: ...X Track X Drive chain X Gearbox or chaincase oil X BRAKE SYSTEM Brake fluid X Brake hose pads and disk X STEERING Steering mechanism X X Skis and runners X FRONT SUSPENSION A arms shock absorbers coi...

Page 62: ...intenance is the owner s responsibility The vehicle should be serviced as per maintenance schedule The maintenance schedule does not exempt the pre ride inspection WARNING Failure to properly maintain...

Page 63: ...pump A A 1 Retighten to specified torque FUEL SYSTEM Fuel stabilizer 2 Fuel filter 3 R Fuel lines and connections I Carburetor venturi C Throttle cable I I Air filter I I 2 Add to fuel prior to engine...

Page 64: ...used in wet conditions wet snow rain puddles SUSPENSION Front suspension 8 I L I L Rear suspension 8 I L I L Suspension stopper strap I I 8 Lubricate whenever the vehicle is used in wet conditions we...

Page 65: ...KI DOO dealer PRESEASON PART TASK LEGEND ENGINE Engine motor mounts I I Engine seals I I Exhaust system I I Engine lubrication L Cooling system cap hoses and clamps I I Coolant R Engine oil and filter...

Page 66: ...ust be checked every year or 3200 km 2000 mi 4 Driven pulley preload should be checked at every year or 3200 km 2000 mi 5 Replace gearbox oil once a year at storage or every 6000 km 3700 mi 6 Lubricat...

Page 67: ...PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM EMS fault codes I Spark plugs 8 R Battery I I I Wiring harnesses and cables I I 8 Before installing new spark plugs at preseason preparation it is suggest...

Page 68: ...tenance If you do not follow proper maintenance pro cedures you can be injured by hot parts moving parts electricity chemicals or other hazards WARNING Should removal of a locking device e g lock tabs...

Page 69: ...2007 001 002_a EXPANSION RESERVOIR NEAR MUFFLER 1 Maximum 2 Minimum Recommended Engine Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combusti...

Page 70: ...mum marks on dipstick There is a capacity of 500 ml 17 U S oz between the two marks mmo2007 001 003_a 1 Maximum 2 Minimum To add oil remove dipstick Place a funnel into the dipstick tube to avoid spi...

Page 71: ...m 15 lbf ft 1 lbf ft If tools from the tool kit are used tighten 1 2 turn for a new spark plug and 1 10 turn for a used spark plug 5 Connect spark plug wires Exhaust System Exhaust System Verificatio...

Page 72: ...mark After first outing oil level will decrease as the upper oil cavity fills with oil To fill remove filler plug from top of gearbox Refill as required using XPS SYNTHETIC CHAINCASE OIL P N 413 803...

Page 73: ...ction Inspect belt for cracks fraying or ab normal wear uneven wear wear on one side missing cogs cracked fab ric If abnormal wear is noted prob able cause could be pulley misalign ment excessive RPM...

Page 74: ...hen belt is installed with ar rows in the direction of rotation mmo2008 001 012_a TYPICAL 1 Arrow pointing at the front of vehicle NOTICE Do not force or use tools to pry the belt into place as this c...

Page 75: ...ine RPM to maintain maximum power Calibration screws should be adjusted so that actual maximum engine RPM matches the maximum horsepower RPM ENGINE MAXIMUM HORSEPOWER RPM 550F 6900 RPM 100 V800 7250 R...

Page 76: ...urely installed With hood and or side panels opened or removed NEVER attempt to make adjust ments to moving parts while en gine is running Track Track Condition WARNING Remove tether cord cap from en...

Page 77: ...ther cord cap from en gine cutout switch 2 Lift rear of vehicle and support it off the ground 3 Allow rear suspension to fully ex tend 4 Use the TENSIOMETER P N 414 348 200 414348200 5 Set deflection...

Page 78: ...ension Adjustment 1 Remove the tether cord cap from engine cutout switch 2 Remove rear wheel caps if so equipped mmr2008 048 007_a 1 RH rear idler wheel cap 3 Loosen the rear idler wheel retain ing bo...

Page 79: ...2 Check that the track is well cen tered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance 3 To correct track alignmen...

Page 80: ...rease fittings using SUS PENSION GREASE P N 293 550 033 Skis Ski Inspection Check the condition of the skis ski run ners and ski runner carbides If worn contact an authorized Ski Doo dealer WARNING Ex...

Page 81: ...oil and grime use BRP HEAVY DUTY CLEANER P N 293 110 001 NOTICE Do not use Heavy duty cleaner on decals or vinyl To remove stubborn dirt from all plastic and vinyl surfaces use XPS MULTI PURPOSE CLEA...

Page 82: ...vice or have assistance to share lifting stress if possible NOTE Do not release track tension Protect the vehicle with an approved cover to prevent dust accumulation during storage NOTICE The snowmobi...

Page 83: ...TECHNICAL INFORMATION _______________ 81...

Page 84: ...ms properly No warranty will be allowed by BRP if the engine serial number or vehicle identification number V I N is removed or mutilated in any way We strongly recommend that you take note of all the...

Page 85: ...VEHICLE IDENTIFICATION mmo2007 001 001_a V800 ENGINE 1 Engine identification number _______________ 83...

Page 86: ...ons Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain e...

Page 87: ...CTION OIL P N 293 600 117 Injection oil Quantity 2 5 L 84 5 U S oz FUEL SYSTEM Gas type Unleaded Inside North America R M 2 87 or higher Pump octane rating Outside North America RON 92 or higher Fuel...

Page 88: ...in Drive belt adjustment Force 11 34 kgf 25 lbf Width 50 cm 20 in Length 396 8 cm 156 in Track Profile height 31 8 mm 1 25 in Deflection 1 40 mm to 50 mm 1 9 16 in to 1 in Force 1 7 3 kgf 16 lbf Track...

Page 89: ...30 cm 51 2 in Ski stance carbide to carbide 90 cm 35 4 in 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to the track 2 Equal distance between edges of trac...

Page 90: ...50 Use premix coolant from BRP P N 219 700 362 or coolant specifically formulated for aluminum engines Coolant Quantity 4 L 1 06 U S gal LUBRICATION SYSTEM Type Wet sump Replaceable oil filter Oil fi...

Page 91: ...STEM Type XPS SYNTHETIC CHAINCASE OIL P N 413 803 300 Gearbox oil Quantity 500 ml 16 9 U S oz Drive pulley type TRA IV Drive pulley calibration Clutch engagement 2500 100 RPM Driven pulley type NDT 6...

Page 92: ...sorber type Rear HPG STEERING SYSTEM Ski type ADJ Toe out 5 mm 197 in Camber 0 WEIGHT AND DIMENSIONS Dry weight 330 kg 728 lb Length 306 cm 120 5 in Width 108 cm 42 5 in Height 136 cm 53 5 in Ski stan...

Page 93: ...TROUBLESHOOTING _______________ 91...

Page 94: ...rface covered by snow or drive snowmobile at very slow speed Have slider shoes inspected by an authorized Ski Doo dealer ENGINE CRANKS BUT FAILS TO START 1 Ignition switch or emergency engine stop swi...

Page 95: ...her cord cap D E S S key code than the one programmed D E S S pilot lamp blinks rapidly 3 times per second Engine can not exceed 3000 RPM Install a tether cord cap D E S S key for which this snowmobil...

Page 96: ...idly 3 times per second Engine can not exceed 3000 RPM Install a tether cord cap D E S S key for which this snowmobile was pro grammed 3 Fouled defective worn spark plugs Clean verify spark plug gap a...

Page 97: ...d 7 of ENGINE LACKS ACCELERATION OR POWER EngineManagementSystemFaults V800 ENGINE MANAGEMENT SYSTEM PILOT LAMP BLINKS 1 Engine Management System EMS fault code See an authorized Ski Doo dealer ENGINE...

Page 98: ...TROUBLESHOOTING GUIDELINES 96 ______________...

Page 99: ...WARRANTY _______________ 97...

Page 100: ...QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YO...

Page 101: ...ovember 30th of the follow ing year Exhaust emission related components that are installed on EPA certified snow mobiles registered in the USA are covered for thirty 30 consecutive months or 200 hours...

Page 102: ...e maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and at any authorized BRP dealer during the warranty coverage period under the conditions desc...

Page 103: ...submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Te...

Page 104: ...D ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED W...

Page 105: ...llation does not con form to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer or 2 the date the product is first...

Page 106: ...ion in customer s country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or rep...

Page 107: ...ice Department Isoaavantie 7 FIN 96320 Rovaniemi Finland Tel 358 163 208 111 For countries within Middle East Africa CIS Russia please contact our European office BRP EUROPE N V Customer Assistance Ce...

Page 108: ...WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES AR...

Page 109: ...the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSECUTIVE MONTHS for commercial use owner...

Page 110: ...r s country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such pa...

Page 111: ...ld be contacted in order to resolve the matter If the matter still remains unresolved then contact BRP at the address listed below BRP FINLAND OY Service Department Isoaavantie 7 FIN 96320 Rovaniemi F...

Page 112: ...This page is intentionally blank 110 ______________...

Page 113: ...CUSTOMER INFORMATION ______________ 111...

Page 114: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 115: ...Bombardier Court Wausau WI 54401 Tel 715 848 4957 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Numb...

Page 116: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 114 ______________...

Page 117: ...important as it enables BRP to reach the vehicle owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal vehicle is stol...

Page 118: ...CHANGE OF ADDRESS OWNERSHIP 116 ______________...

Page 119: ...CHANGE OF ADDRESS OWNERSHIP ______________ 117...

Page 120: ...CHANGE OF ADDRESS OWNERSHIP 118 ______________...

Page 121: ...NOTES...

Page 122: ...NOTES...

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