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Ski-Doo Legend SE 800 SDI 2003, Operator'S Manual Supplement, Page: 30 / 40

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Ski-Doo Legend SE 800 SDI 2003 Operator'S Manual Supplement Download Page 30

28

MAINTENANCE

Belt Guard Removal and Installation

2-TEC Models

Follow the procedure described in the 

2003 ZX Series Operator’s Guide

(P/N 484 100 081).

4-TEC Models

1. Turn off engine cut-out switch. Open hood.

2. Remove air silencer access panel.

1. Access panel

WARNING

Engine should be running only when belt guard is secured in
place.

1

A32C77A

Mmo2003-011a.book  Page 28  Wednesday, January 29, 2003  3:52 PM

Summary of Contents for Legend SE 800 SDI 2003

Page 1: ......

Page 2: ...o2003 011a fm MD TM are trademarks and are registered trademarks of Bombardier Inc or its subsidiaries 2003 Bombardier Inc All rights reserved SAFETY WARNING Disregarding any of the safety precautions...

Page 3: ...owing models Legend TM SPORT V 1000 4 TECTM Legend TM SE 800 SDI 2 TEC Grand TouringTM SPORT V 1000 4 TEC Grand TouringTM SE 800 SDI 2 TEC Dear operator informations in the 2003 ZX Series Opera tor s...

Page 4: ...itch 4 TEC 18 58 Gear Shift Lever 18 59 Low Battery Voltage Pilot Lamp 19 60 Engine Management System EMS pilot lamp 19 FUEL AND OIL 20 Recommended Fuel 20 Recommended Oil 21 PRE OPERATION CHECK LIST...

Page 5: ...on your snowmobile If missing or dam aged the decals can be replaced free of charge See an authorized SKI DOO dealer Please read the following instructions carefully before operating snow mobile TYPIC...

Page 6: ...4 Instruction 1 SINGLE SEAT MODELS A02A0HA DOUBLE SEAT MODELS...

Page 7: ...5 Instruction 2 ALL MODELS Instruction 3 ALL MODELS A01A1ZD A01A2EA...

Page 8: ...6 Instruction 4 ALL MODELS Instruction 5 TYPICAL ALL MODELS A01A2FA A01A24D...

Page 9: ...ION AVANT SKI REAR SUSPENSION SUSPENSION ARRI RE ADJUST ACCORDING TO LOAD R GLER SELON LA CHARGE REAR SPRING RESSORT ARRI RE LOAD CHARGE NOT APPLICABLE SANS OBJET FOR LOADS EXCEEDING RANGE SHOWN ABOVE...

Page 10: ...8 Instruction 8 ALL MODELS Instruction 9 2 TEC MODELS Instruction 10 4 TEC MODELS A32A1HA A32A1EA A32A1FA...

Page 11: ...9 CONTROLS INSTRUMENTS 2 TEC MODELS 4 TEC MODELS 30 A32A1VA 12 34 41 39 10 35 36 17 33 32 2 3 40 19 41 39 1 40 16 30 A32A1WA 12 57 34 41 39 35 17 33 2 3 32 40 6 40 16 58 39 41...

Page 12: ...y to activate electric starter in order to start engine CAUTION Do not turn key for more than 10 seconds Wait 15 seconds before restarting to let starter cool down Release key immediately when engine...

Page 13: ...reverse alarm will stop Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully WARNING Shifting to reverse mode on these snowmobiles is done by turning the ignition k...

Page 14: ...p the engine push the button to the lower position OFF and simultaneously apply the brakes To restart button must be at the upper position ON NOTE When shutting off engine with the engine cut out swit...

Page 15: ...ring its use 21 Speedometer Change from One Unit to the Other NOTE Speedometer odometer and trip meter will have their units kilometers or miles changed all together Stop engine and open hood Cut lock...

Page 16: ...14 Unplug to return to miles reading Fasten connector to harness with locking ties MILES READING CONNECTORS UNPLUGGED A32I0HA...

Page 17: ...15 51 Fuses All Models To open fuse box push on cover tab and tilt cover 1 Push tab 1 A32I0KA...

Page 18: ...16 1 Fuse description decal 2 Fuse remover 3 Spare fuses 2 A32I0IA 1 3...

Page 19: ...17 1 Fuse remover 54 Front Grab Handles Front Bumper 4 TEC Models To be used whenever snowmobile requires manual pulling 1 Front grab handles 1 A32I0JA 1 A32H05A...

Page 20: ...to let starter cool down If starter does not operate check starting system fuse condition Refer to FUSES see 51 earlier in this guide 58 Gear Shift Lever With engine running a reverse alarm will soun...

Page 21: ...n desired gear Do not force lever If unable to shift apply throttle to move snowmo bile and try again 59 Low Battery Voltage Pilot Lamp This lamp will light up to indicate a low battery voltage condit...

Page 22: ...required and should be not used When using non oxygenated fuel we highly recommend the use of iso propyl base gas line antifreeze in a proportion of 150 mL 5 U S oz of gas line antifreeze added to 40...

Page 23: ...uced engine component wear and oil deposit thus maintaining maximum level performance and antifric tion properties This synthetic injection oil meets the latest ASTM and JASO standards by ensuring hig...

Page 24: ...ttached to driver clothing eyelet Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air filter Check that there is no snow or ice Adjustable fea...

Page 25: ...o your clothing Press START button NOTE You will not feel any button movement when you press it Release START button when engine has started CAUTION Do not depress START button for more than 10 sec on...

Page 26: ...or s Guide P N 484 100 081 4 TEC Models Snowmobile must be on a level surface Leave engine running at idle for 30 seconds Stop engine and wipe the dipstick Dipstick must be completely screwed in befor...

Page 27: ...03 ZX Series Operator s Guide P N 484 100 081 4 TEC Models Check coolant level in expansion reservoir When the engine is cold the level must be between minimum and maximum marks 1 Minimum 2 Maximum Us...

Page 28: ...ealer WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOM...

Page 29: ...e Oil Level Chaincase Oil Change Lubrication of Drive Axle End Bearing Steering and Front Suspension Mechanism Lubrication Steering and Front Suspension Mechanism Condition Wear and Condition of Skis...

Page 30: ...the procedure described in the 2003 ZX Series Operator s Guide P N 484 100 081 4 TEC Models 1 Turn off engine cut out switch Open hood 2 Remove air silencer access panel 1 Access panel WARNING Engine...

Page 31: ...29 3 Loosen collar screw on air silencer grommet 1 Collar screw 1 A32C78A...

Page 32: ...of air silencer 1 Air temperature sensor 5 Then follow the procedure described in the 2003 ZX Series Oper ator s Guide P N 484 100 081 At installation do not forget to connect air temperature sensor o...

Page 33: ...lows the best compromise between acceleration top speed and fuel economy Position 1 or 2 would provide the best fuel economy Top speed would be reduced Position 4 would give the best acceleration Fuel...

Page 34: ...t lamp also blinks Engine can not reach pulley engagement speed Vehicle can not be driven Bad DESS system connection Reinstall tether cord cap correctly over post Defective tether cord cap Use another...

Page 35: ...ESS system has detected a shorted key installed on DESS post Have battery and charg ing system checked by an authorized SKI DOO dealer Use another programmed tether cord cap 4 short beeps every 2 minu...

Page 36: ...arting proce dure If engine continues to flood see an authorized SKI DOO dealer 2 No fuel to the engine spark plug dry when removed Check fuel tank level check condition of fuel lines and their connec...

Page 37: ...vicing Contact an authorized SKI DOOdealer 5 Engine is overheating Check coolant level pressure cap ther mostatandforairlocksincoolingsystem SYMPTOM On 2 TEC models engine cannot exceed 6400 RPM POSSI...

Page 38: ...sh fuel SYMPTOM Snowmobile cannot reach full speed POSSIBLE CAUSE WHAT TO DO 1 DESS did not read cap code Engine cannot reach pulley engagement speed DESS RER pilot lamp blinks once ev ery 1 5 seconds...

Page 39: ...it width mm in 35 27 1 25 64 34 20 1 11 32 Spark plug Type NGK BR 9 ECS NGK DCPR8E Gap 0 05 mm 002 in 0 80 031 0 75 030 Track Tension mm in 30 to 35 1 3 16 to 1 3 8 30 to 35 1 3 16 to 1 3 8 Alignment...

Page 40: ...ER 4 stroke synthetic oil 0W40 P N 293 600 054 12 x 1L BOMBARDIER synthetic chaincase oil P N 413 803 300 12 x 355 mL Blend of 50 50 distilled water and ethylene glycol P N 293 600 038 16 x 1L That bl...

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