Ski-Doo Alpine 640ER Operator'S Manual Download | Manualshive

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Summary of Contents for Alpine 640ER

Page 1: ...ski doo 76 OPERATOR MANUAL No 480 0131 00...

Page 2: ...l has been published by the TECHNICAL INFORMATION CENTRE AFTER SALES SERVICE DEPARTMENT BOMBARDIER LIMITED VALCOURT OUEBEC CANADA Suggested Retail Price 1 00 First copy free with unit purchased All ri...

Page 3: ...r of a new 976 snowmobile with the various vehicle controls owner related maintenance and safe operating instructions This is accomplished via two manuals The Snowmobile Safety Handbook and the Operat...

Page 4: ...n flames or sparks in the vicinity if gasoline fumes are noticed whiie driving the cause should be deter mined and corrected without delay 011 Your snowmobile is not designed to be operated on public...

Page 5: ...ON 11 MAINTENANCE 14 TROUBLE SHOOTING GUIDE 20 STORAGE 22 PBE a ASON PREPARATION 25 SPECIFICATIONS 26 CONSUMER GUIDE 27 SERVICE AREAS 28 WARRl NTY 29 The followinQ are Bombardier Limited BOMBARDIER SK...

Page 6: ...Throttle Control Lever B Brake Control Lever CJ Ignition I Light Switch DJ Headlamp Dimmer Switch EJ Emerqencv Cut Out Switch 4 FJ Manual Starter Hendle GJ Choke HJ Gear Shift lever I Access Door Latc...

Page 7: ...taillight turn key to LIGHTS position The dimmer switch located on left side of handlebar allows correct selection of headlarnp beam To obtain high or low beam simply depress switch A push button swi...

Page 8: ...spark plugs lift pressure lock tap and pull open access door To adjust locking device turn nut in required direction 6 Unlatch cab by turning both handles toward front of vehicle remove fuel tank cap...

Page 9: ...e gasoline in pre measured amounts then both oil and qasoline should be thorouqhlv mixed together before fueling tho tank The correct gasoline is rogulargasoHna available from all service stations CAU...

Page 10: ...engi ne is running Avoid ski contact with fuel at below freezing tem peratures 1 Pour approximately one gallon of n8solin8 into a clean container 2 f dd triG amount of concentrated Ski Doo oil 3 i ep...

Page 11: ...son the vehicle cannot be sta rted electrically place ignition key to ON position and start enqine manually Depress and release control levers S8 veral times to check that they operate easily and smoo...

Page 12: ...aising the outer attachment of the bogie wheel sets vehicle maneu verability in deep snow will increase You will note that there are partially dril ed holes located approx 1 3 8 above the original cro...

Page 13: ...r in severe conditions these items should be lubricated more frequently WARNING Only perform such procedures as detailed in this manual Unless otherwise spe cified engine should be turned OFF for all...

Page 14: ...t at bottom end of steering arm Usinn a smal brush dipped in low temp grease lubricate steering arm ball joint Drhw ID It a noval WARNING Never start or run engine without drive belt in stalled Runnin...

Page 15: ...the real axles with tow tern perature qrease Pump grease throu jh the rear axle fittings CAUTION Always use a low pressure grea gUI1 Drill e l P diey With cab removed grease the driven pulley shaft as...

Page 16: ...uts 9 M4 Engine mount nuts 19 H Muffler attachment lB M6 Fan belt 19 M7 Vehicle general inspection 19 Headlarnp adjustment i9 14 Open access dOOL Disconnect snark plug wires and remove plugs Check con...

Page 17: ...e any weak or broken spring o CAUTION Do not allow cleaning solution to enter battery It will destroy the chemical properties of the electrolyte WARNING Overflow tube must be freo and open A kinked or...

Page 18: ...te tracks Slowly and recheck alignment WARNING Before track alignment ensure that track is free of ali particles which Gould be thrown out while track is Keep tools and clothing clear The carburetor m...

Page 19: ...recornrnen ded WARNING A final High Speed Mixture Adjustment must be car ried out only by an authorized Ski Doo dealer NOTE Do not close screw too tightly or screw and or seat can be damaged CAUTION...

Page 20: ...is Y2 approx from handle bar grip If it does not do not tamper with the brake contact your servicing dealer Check the stop light to see it it functions If necessary readjust switch position 18 WARNIN...

Page 21: ...install after ser vicing Check electrical wirin J and cornpo nents retighten loose connections Check for stripped wires or damaqed insulation Thoroughly inspect the ve hicle and tighten loose bolts nu...

Page 22: ...otanernpt torepair Contact your Hemuve wetspark plugs turn orr and crank Bngine several install clean dlyspark plugs Start engil1f foliDwing usual starting procedure If engine continuos toflood see yo...

Page 23: ...if fIe ignition system still seems faulty contact your dealer Engine continuatlv backfires 5 Engine 1 Faulty spark plug Ifunable tolocate specific symptoms con tact ynur dealer Check item 2of Engine t...

Page 24: ...and replacing missing broken or worn parts proper lubrication and treat ments to insure that parts do not be come rusted cleaning items such as carburetor of oil mixtures to prevent gum varnish format...

Page 25: ...ormation during the storage cenod NOTE This opera tion should be repeated every qO days dunng storage Henlcve spark plug operate rewind starter to brinn piston at top position Pour the oouivalent of o...

Page 26: ...c alloy cornpo nents such as windshield con sole etc em be cleaned usinq mild detergents or isopropyl alco hol Do not use strong soaps degreasin J solvents abrasive cleaners paint thinners etc o Coat...

Page 27: ...with genuine Bombardier parts To be performed by dealer To be pertormed by owner 0 Change spark plugs i Check gear box oil level Chock pulleys clean and check wear pad condition of drive pulley Check...

Page 28: ...apacity U S 6 25 ga 8 i p 5gais I Metric 22 73 liters Gaao ine gul r 50 1 13 1 5 oi ratio ake Type Disc Afl information il ustration and cornponentr system description contained in this manual are cor...

Page 29: ...THE FACTS List e Model and serial number e Date of purchase Name and address of your selling dealer o Your name address and phone number Describe what s wrong Please be spe cific The matter will rece...

Page 30: ...r Yu on l H Cl t B CRAIGiN LOH EOUII MENT CO P O 8m T38 i ichoIBqe 4Im ka r 50 1 fLLiOTT HUTCHINS INC F d31 Ivlf 1 1r Stre t Road Malone Ne v Yrok 12 j TIMI3ERLi ND MACHIHES INC 10 Main St North L 1nc...

Page 31: ...uthorized dealer in Canada or in the United States cO n mTrnONS fOR WARRANTY VAUD 1Y Proof of ownership submitted to the ser vicing dealer by means of the Ski Doo Customer Warranty Registration Card A...

Page 32: ...5 OOD ft V hen Gp8i8 ing the snowmobile above 51000 feet rraxirnurn p8 forrnan e is affected therefore it is suggest8c1 that suitable gearing and carburetc calibration L 2 emctovec This modification c...

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