SKF MonoFlex OI-AL-SR Component Lifecycle Manual Download Page 7

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EN

EN

1.3 Qualified technical personnel

 
Only qualified technical personnel may ins-
tall, maintain, and repair the product descri-
bed in this document.  
Qualified technical personnel are persons
who have been trained, assigned, and inst-
ructed by the operator of the final product
into which the described product is 
incorporated.
Such persons are familiar with the
relevant standards, rules, accident preventi-
on regulations, and assembly conditions
as a result of their training, experience,
and instruction. They are qualified to carry
out the required activities and in doing so
recognize and avoid any potential hazards.
The definition of qualified personnel and the
prohibition against employing non-qualified
personnel are laid down in DIN VDE 0105
and IEC 364.
Relevant country-specific definitions of qua-
lified technical personnel apply for countries
outside the scope of DIN VDE 0105 or IEC
364. 

The core principles of these country-
specific qualification requirements for
technical personnel cannot be below those
of the two standards mentioned above.
The operator of the final product is respon-
sible for assigning tasks and areas of
responsibility and for the responsibility and
monitoring of the personnel. These areas
must be precisely specified by the operator.
The personnel must be trained and instruc-
ted if they do not possess the requisite
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
In addition, the owner must also ensure that 
the relevant personnel are fully familiar with 
and have understood the contents of the 
assembly/ operating instructions.

1.4 System pressure or hydraulic 
 

pressure hazard

WARNING

System pressure

 

The product is pressurized during 
operation. Therefore it must be 
depressurized before starting as-
sembly, maintenance, or repair 
work, or any system modifications 
or system repairs.

WARNING

Hydraulic pressure

 

The product is pressurized during 
operation. Therefore it must be 
depressurized before starting as-
sembly, maintenance, or repair 
work, or any system modifications 
or system repairs.

1. Safety Indications

Summary of Contents for MonoFlex OI-AL-SR

Page 1: ...EN for oil single line centralized lubrication systems in the glass industry SKF MonoFlex Pre lubrication metering device OI AL SR Version 03 Component Lifecycle Manual CLM...

Page 2: ...ion Copyright Integration of instructions SKF All rights reserved Manufacturer SKF Lubrication Systems Germany GmbH Heinrich Hertz Str 2 8 69190 Walldorf Germany Tel 49 0 6227 33 0 Fax 49 0 6227 33 25...

Page 3: ...SR metering device 15 3 2 General system description 15 3 3 Functioning of the OI AL SR 16 4 Technical data 18 5 Delivery returns and storage 18 5 1 Checking the delivery 18 5 2 Returns 18 5 3 Storage...

Page 4: ...bols and signs Explanation of symbols and signs You will find these symbols which warn of specific dangers to persons material assets or the environment next to all safety inst ructions in these opera...

Page 5: ...example etc et cetera greater than poss possibly less than F degrees Fahrenheit plus or minus fl ou fluid once diametre fpsec feet per second mph miles per hour gal gallon assy assembly hp horse power...

Page 6: ...e specified assembly and operating steps and their sequences must be observed o Any unclear points regarding proper con dition or correct assembly operation must be clarified Operation is prohibited u...

Page 7: ...fic qualification requirements for technical personnel cannot be below those of the two standards mentioned above The operator of the final product is respon sible for assigning tasks and areas of res...

Page 8: ...duct only outside the operating range of moving parts at an adequate distance from sources of heat or cold o Prior to performing work the product and the machine system in which the product is or will...

Page 9: ...and installation of the OI AL SR metering devices and their parameters The admissible range of temperature of the OI AL SR metering devices is from 5 to 120 C The lubricant to be used must be suitabl...

Page 10: ...i guration or filling o resulting from improper response to malfunctions o as a result of non compliance with maintenance intervals o caused by unauthorized modification of system components 1 10 Refe...

Page 11: ...ning torques Use hydraulic fittings and lines suitable for the indicated pressures These must be checked for proper connec tion and for damage prior to commissioning People slipping due to floor conta...

Page 12: ...ATTENTION Observe the instructions from the machi ne manufacturer regarding the lubricants that are to be used The amount of lubri cant required at the lube point is specified by the bearing or machi...

Page 13: ...ote that in rare cases there may be lubri cants whose properties are within permis sible limit values but whose other charac teristics render them unsuitable for use in centralized lubrication systems...

Page 14: ...icant manufacturer for information regarding transport storage processing and environmental hazards of the lubricant that will be used The safety data sheet for a lubricant can be requested from the l...

Page 15: ...vices OI AL SR 4 When switching on the pump motor the pump supplies lubricant out of its reservoir to the lubricant outlet The pump element connected there meters the lubricant and continues to supply...

Page 16: ...of the meterering device func tions The stroke of the metering piston 3 is limited by the metering screw 4 As soon as the supply piston 2 has com pleted its stroke and an operating pressure of 30 bar...

Page 17: ...ring device body 2 Supply piston 3 Metering piston 4 Metering screw 5 Metering chamber 6 Provisioning chamber 7 Indicator pin after manual activation and the following next stroke the indicator pin re...

Page 18: ...Transport damages must be reported to the forwarding agency imme diately Keep the packaging material until any discrepancies are resolved Before returning all parts must be cleaned and packed properly...

Page 19: ...uld be installed in an easily accessible position to ensure all other installations can be carried out without any problem Make sure there is adequate air circulation so as to prevent overheating For...

Page 20: ...2 1 Attaching measures mounting bores Minimum assembly dimensions A Length length of bar 40 mm B Height height of bar 65 mm C Depth depth of bar 59 M24x1 25 55 SW 22 C A B Tightening torque 25 Nm 10...

Page 21: ...ve the following Dimension the lubricant mainline according to the maximum pressure and the output volume of the pump unit to be used Star ting from the pump unit the lubrication mainline should be la...

Page 22: ...clusions Avoid modifications of the cross section of the lubrication line from smaller to larger diameters in the flow direction of the lubri cant Unavoidable changes in cross sections should be done...

Page 23: ...roduct series is supplied ready for operation and can be started up imme diately after proper assembly Ensure that the metering device and its connections are properly sealed 8 Shutdown and disposal 8...

Page 24: ...to use original Lincoln spare parts only The use of non original Lincoln spare parts and auxiliaries is not allo wed and will result in a loss of the legal warranty 9 1 General ATTENTION The disassem...

Page 25: ...h in the indicator pin of the metering device in question then trigger an additional lubrication cycle in case of extracted indicator pin Check subsequent lubrication lines for crushes leakage or tors...

Page 26: ...140 447 71903 1 5 ports 156 170 447 71904 1 6 ports 186 200 447 71905 1 8 ports 246 260 447 71906 1 Option Closure screw M24x1 447 71898 1 11 1 Divider bars and closure screws Closure screw Tightenin...

Page 27: ...esignation Order number Optional base plate for up to 40 OI AL SR pre lubrication metering devices 447 71899 1 Option closure screw M24x1 447 71898 1 Other base plates on request 11 2 Base plate 130 E...

Page 28: ...ailability Important information on product usage All products from SKF may be used only for their intended purpose as described in this brochure and in any instructions If operating instructions are...

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