SKF LUBRILEAN Basic Page 40 Operating Manual Download

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951-130-196

April 2009

SKF Lubrication Systems Germany AG

Motzener Straße 35/37
12277 Berlin
Postfach: 970444, 12704 Berlin
Telefon: (++49) 30-7 20 02-0
Fax:

(++49) 30-7 20 02-111

E-Mail: [email protected]
WWW: www.skf.com/schmierung

Summary of Contents for LUBRILEAN Basic

Page 1: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Operating Manual Version 03...

Page 2: ......

Page 3: ...A 2 LUBRILEAN Basic A 2 LUBRILEAN Smart A 2 Safety Instructions A 2 Functional Description A 3 Principle of minimum quantity lubrication A 3 Aerosol Production A 3 Design and function A 4 Operating El...

Page 4: ...EC Declaration of Conformity and Manufacture Page 0 2 EN EC Declaration of Confor mity and Manufacture...

Page 5: ...EC Declaration of Conformity and Manufacture Page 0 3 EN...

Page 6: ...EC Declaration of Conformity and Manufacture Page 0 4 EN...

Page 7: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Part A General Operating Manual...

Page 8: ......

Page 9: ...n parts B and C the special features of the LUBRILEAN Basic and LUBRILEAN Smart systems are described Use the table of contents to locate the desired information promptly and successfully This operati...

Page 10: ...neously and the size of the lubricant reserve container LUBRILEAN Basic Up to 8 lubricating points can be supplied with lubricant simultaneously with the minimum quantity lubrication system LUBRILEAN...

Page 11: ...ved spare parts and auxiliaries are not allowed Worn out systems must be made inoperable and disposed of properly Functional Description Principle of minimum quantity lubrica tion Minimum quantity lub...

Page 12: ...container is filled with lu bricant via a lubricant inlet When filling observe the maximum filling level marked on the lubri cant reserve container The current filling level is read with the help of t...

Page 13: ...location subject to strong oscillations or vibrations The system must not be installed near a source of heat Locations subject to rapidly and strongly changing temperatures are also unsuit able The s...

Page 14: ...n inner diameter of 8 8 mm for the compressed air con nection Please observe the defaults listed in ta ble A 2 for the compressed air The minimum quantity lubrica tion systems may be operated only wit...

Page 15: ...valve 5 to approx 1 bar close the atomizer air valve 3 direct the spray nozzles downward into a lu bricant drip pan open the atomizer air valve 3 completely open the lubricant control valve 4 in order...

Page 16: ...ngle of the spray nozzle Start processing and adjust the aerosol amount and the aerosol composition to the process by taking criteria such as lubricant cutting parame ters roughness of surface and too...

Page 17: ...described here Table A 4 Failures and their Remedy Problem Possible cause Remedy Air in the capillary line Flood the lubricant lines as described in the chapter First Operation page A 7 and ensure cor...

Page 18: ...rtain that the pressure has been completely released you can now screw on the inlet with a suitable tool Notice There is a seal ring underneath the screw Use a funnel to fill the container with lubric...

Page 19: ...eaning If necessary the minimum quantity lubrication system can be cleaned with mild material safe non alkaline no soap cleaning agents For safety reasons we recommend that you dis connect the minimum...

Page 20: ...standstill times Final Standstill If you want to bring the minimum quantity lubri cation system to a permanent standstill please comply with the legal stipulations for disposal of oil containing compo...

Page 21: ...LUBRILEAN Basic Minimum quantity Lubrication System for External Lubrication Part B Device description...

Page 22: ......

Page 23: ...ducing valve regulates the inner pressure in the lubricant reserve container The higher the inner pressure is set the greater the lubricant amounts transported to the spray noz zle 14 The standard set...

Page 24: ...LUBRILEAN Basic Design and Function Page B 2 EN 425 417 357 5 340 320 10 0 21 M 1 2 x 1 160 9 4x 213 188 163 238 8 223 180 19 0 158 0 91 5 25 10 3 11 12 4 8 5 11 13 10 10 7 5 8 13 11 1 2 9 6 1 2 9...

Page 25: ...y lubrication system LUBRILEAN Vario has an NG8 coupling socket for hoses with an inner diameter of 7 8 mm for connection to the compressed air supply Electrical connection The electrical connection i...

Page 26: ...us for both people and the machine The minimum quantity lubrication system LUBRILEAN Vario is equipped with a bracket with which the minimum quantity lubrication system can be fastened to the machine...

Page 27: ...ntainer mm H 340 W 140 D 140 Increase of the volume boxed because of pro jecting add on pieces without connections mm H 450 W 250 D 240 with 8 control blocks Empty weight kg 6 Compressed air Maximum p...

Page 28: ...LUBRILEAN Basic Specifications Page B 6 EN...

Page 29: ...LUBRILEAN Smart Minimum quantity Lubrication System for External Lubrication Part C Device description...

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Page 31: ...device may be operated only under the specified maximum operating pressure Higher pres sures are dangerous for both people and the machine Lubricant control valve 4 The lubricant control valve regula...

Page 32: ...LUBRILEAN Smart Design and Function Page C 2 D EN Min min Max max 0 1 4 2 3 56 5 52 5 0 0 17 129 156 M12x1 8 0 3 l 4 8 9 4 9 8 5 7 10 12 11 3 2 1 10 7 6...

Page 33: ...rsonnel Comply with the notes in this operating manual The LUBRILEAN Smart is screwed firmly to the housing of the processing machine There are screw threads in the cover and base plate of the lubrica...

Page 34: ...0 7 mm H 160 W 75 D 75 H 230 W 75 D 75 H 330 W 75 D 75 Increase of the volume boxed because of projecting add on pieces without connections 0 3 l filling a mount 0 5 0 7 mm H 225 W 180 D 120 H 295 W 1...

Page 35: ...Notes EN...

Page 36: ...Notes EN...

Page 37: ...Notes EN...

Page 38: ...Notes EN...

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Page 40: ...April 2009 SKF Lubrication Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www s...

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