SKF Lincoln P653M Assembly Instructions Manual Download

Page: 1 / 76

951-171-063-EN
Version 01
14/04/2020

Assembly instructions

following machinery directive 2006/42/EC

Lubrication pump P653M
for multi-line lubrication systems

LINCOLN

Summary of Contents for Lincoln P653M

Page 1: ...063 EN Version 01 14 04 2020 EN Assembly instructions following machinery directive 2006 42 EC Lubrication pump P653M for multi line lubrication systems LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN...

Page 2: ...nical documents were prepared following Annex VII part B of this directive Upon justifiable request these special technical documents can be forwarded electronically to the respective national authori...

Page 3: ...n such a manner that operation and filling of the pump are ergonomically possible 1 2 Control units and commanding devices YES YES 1 2 1 Safety and reliability of control units YES YES 1 2 3 Commissio...

Page 4: ...s and points of intervention for maintenance YES YES As to 1 6 2 Not fully complied with The operator has to ensure that the pump is integrated into the superior machine in such a manner that opera ti...

Page 5: ...opriate use faulty assembly operation setting main tenance repair or accidents Use of inappropriate lubricants Improper or late response to malfunctions Unauthorized modifications of the product Inten...

Page 6: ...electrics 15 1 14 Briefing of external technicians 15 1 15 Provision of personal protective equipment 15 1 16 Operation 15 1 17 Emergency stopping 15 1 18 Transport installation maintenance malfunctio...

Page 7: ...ion 41 6 1 General information 41 6 2 Transport of the pumps 41 6 3 Place of installation 41 6 4 Mechanical connection 42 6 4 1 Installation bores 42 6 5 Minimum assembly dimensions 42 6 6 Electrical...

Page 8: ...14 2 Adapter with lubrication fitting 68 14 3 Blind plug 68 14 4 Connection sockets and cable 69 14 5 Pump elements 69 14 6 Replacement kit of power supply board for P653M 69 14 7 Plastic reservoir 7...

Page 9: ...rotective equipment safety shoes Disconnect product from mains General obligation Protective conductor protection class I Protection y double or rein forced insulation protection class II Protection b...

Page 10: ...dB A sound pressure level kp kilopond R resistance greater than fpsec feet per second I current less than conversion factors V volt plus minus Length 1 mm 0 03937 in W watt diametre Area 1 cm 0 155 sq...

Page 11: ...n aware ness of the potential dangers in proper technical condition and according to the information in these instructions Familiarize yourself with the functions and operation of the product The spec...

Page 12: ...hazardous substances and mixtures in accordance with annex I part 2 5 of the CLP regula tion EG 1272 2008 respectively GHS with acute oral dermal inhalative toxic ity and of substances or substance m...

Page 13: ...nic equipment Reference on Low Voltage Directive 2014 35 EU The protective regulations of Low Voltage Directive 2014 35 EU are fulfilled accord ing to annex I 1 5 1 of Machinery Directive 2006 42 EC R...

Page 14: ...xxxx xxx xx xxxxx 645 xxxxx x xxxxxxxxxxxxxxxx xxx bar xxxx psi xx VDC 72 W Factory address KW JJ Factory Automation Equipment 77MM Model P No S No Made in xxxxxxxxxxxxxxxx pmax U P 1 12 Notes related...

Page 15: ...of external technicians Prior to commencing the activities external technicians must be informed by the opera tor of the company safety provisions the applicable accident prevention regulations to be...

Page 16: ...or cold Other units of the machine or ve hicle must not be damaged or impaired in their function by the installation Dry or cover wet slippery surfaces accordingly Cover hot or cold surfaces accordin...

Page 17: ...e for contamination and clean if necessary Lubricant lines must be primed with lubricant prior to installation This makes the subsequent ventilation of the system easier Observe the specified tighteni...

Page 18: ...points If this cannot be avoided use spring coils respectively protective conduits Personal injury damage to material due to spilled or leaked lubricant B C D F G H K Be careful when filling the rese...

Page 19: ...to gether with the lubricant supplier based on the requirement profile defined Should you have little or no experience with the selection of lubricants for centralized lu brication systems please con...

Page 20: ...at you undertake this inspection already after a machine downtime of 1 week If doubts arise as to a further suitability of the lubricant please replace it prior to re commissioning and if necessary un...

Page 21: ...table clean lubricant 1 2 Reservoir venting device It provides air for the reservoir while the pump is operating and lubricant is supplied It vents the reservoir while the pump is filled 4 Filler fitt...

Page 22: ...ets that are not used 15 Blind plug The blind plug serves for the manufacturer s purposes exclusively and must not be un screwed by the operator 5 Electrical connections They are used for 5 1 power su...

Page 23: ...e pump is operating and lubricant is supplied It vents the reservoir while the pump is filled 1 3 Inspection glass Serves to verify the filling level in the reservoir 2 Pump housing The pump housing a...

Page 24: ...steel reservoir 15 Blind plug The blind plug serves for the manufacturer s purposes exclusively and must not be un screwed by the operator 4 Filling connection Serves to fill the pump 5 Electrical con...

Page 25: ...lubricant is supplied It vents the reservoir while the pump is filled 2 Pump housing The pump housing accommodates the motor the electrical connections the filler fitting and the pump elements 3 Pump...

Page 26: ...nufacturer s purposes exclusively and must not be un screwed by the operator 4 Filling connection Serves to fill the pump 5 Electrical connection Is used to connect the 5 1 power supply 1 3 Rotary kno...

Page 27: ...d 100 litre sheet steel reservoir The existing filling options depend on the actual pump configuration Suitable track conditioners have to be agreed upon SKF prior to using them 1 The minimum admissib...

Page 28: ...A at 260 VAC 4 2 1 Protection types and classes VDC VAC Degreeofprotection ISO20653 IP6K9K IP6K9K Types of protection Square plug SELV PELV FELV Protection class 1 Bayonet plug SELV PELV not allowed...

Page 29: ...ence of the changed motor speed the output per time unit needs to be adapted this will be done by adapting the lubrication and pause time settings of the pump Pump element Z7 ZT73 K5 K7 Unit Nominal o...

Page 30: ...0 70 60 50 40 110 30 60 20 30 40 50 30 10 0 10 20 C 40 140 68 86 104 122 22 14 32 50 4 F 40 70 158 The output diagrams represent the average value of the different high respectively low temperature lu...

Page 31: ...h I with its magnetic field A control cam IV positively guides the magnet together with the pivoted guide plate towards the outside during each revolution As soon as the guide plate leaves the control...

Page 32: ...tent low level indication cannot be ensured The inferior temperature ranges require the suitability of the lubricant for the respective temperature range Otherwise the too high consistency of the lubr...

Page 33: ...rly low level indication Operating cycle 32 seconds Each operating cycle requires at least 6 signals by the magnetic switch Operating cycle 24 seconds 32 seconds Each operating cycle requires at least...

Page 34: ...C Cap screw in valve body 35 2 0 25 8 1 5 D Pressure control valve in pump element 6 0 5 4 4 0 37 E Cap screw adapter with hydraulic lubri cation fitting in pump housing 10 1 0 7 4 0 74 F Tie rods of...

Page 35: ...sure control valve in pump element 6 0 5 4 4 0 37 E Cap screw adapter with hydraulic lubrication fitting filling connection in pump housing 10 1 0 7 4 0 74 F 4 x screws on the reservoir lid 5 0 5 3 7...

Page 36: ...ement 6 0 5 4 4 0 37 E Cap screw adapter with hydraulic lubrication fitting filling connection in pump housing 10 1 0 7 4 0 74 F 16 x screws on the reservoir lid 2 0 5 1 5 0 37 G Reservoir venting dev...

Page 37: ...vel indication filling from top XLBO Lubrication grease with low level indication filling from top XLF Lubrication grease with follower plate and 1 switch point B XNBO Lubrication grease without low l...

Page 38: ...g left side for supply voltage and bayonet plug right side 7 4 pole for low level indication XLBO XLF L Type of connection 1 Square plug 7 Bayonet plug 7 7 poles M Connection outside of pump 01 with s...

Page 39: ...emises no corrosive aggressive materials at the place of storage e g UV rays ozone protected against pests and animals in sects rodents etc possibly in the original product packaging shielded from nea...

Page 40: ...emove all connection lines and closure screws if any Connect the pump primed with new lubrication grease suitable for the appli cation purpose to the divider bar in such way that the opposite port of...

Page 41: ...ction Adhere to safety distances and legal pre scriptions on assembly and prevention of accidents Possibly existing visual monitoring de vices e g pressure gauges MIN MAX markings or piston detectors...

Page 42: ...74 ft lb Pumps with 10 15 or 20 litre plastic reservoir 4 hexagon screws M8 8 8 4 hexagon nuts M8 8 8 8 washers 8 Tightening torque 18 Nm 1 0 Nm 13 27 ft lb 0 74 ft lb Pumps with 30 litre sheet steel...

Page 43: ...1 06 gal 8 Litres 2 11 gal 4 Litres 1 06 gal 8 Litres 2 11 gal V DC VAC V DC VAC V DC VAC V DC VAC H 415 435 515 535 16 34 17 13 20 28 21 06 H1 471 491 571 591 18 54 19 33 22 48 23 27 H2 154 5 174 5 1...

Page 44: ...DC VAC H 577 597 758 778 893 913 22 72 23 50 29 84 30 63 35 16 35 94 H1 633 814 949 653 834 969 24 92 32 05 37 36 25 71 32 83 38 15 H2 154 5 174 5 154 5 174 5 154 5 174 5 154 5 174 5 154 5 174 5 154...

Page 45: ...Installation 6 45 951 171 063 Version 01 Fig 10 Minimum installation dimensions 30 Litres sheet steel reservoir 335 13 19 in LINCOLN 707 5 27 85 745 29 33 345 13 58 305 12 01 575 22 64 180 7 09 180 7...

Page 46: ...llation 46 951 171 063 Version 01 Fig 11 Minimum installation dimensions 100 Litres sheet steel reservoir 500 19 69 969 38 15 LINCOLN 1021 40 2 1064 41 89 20 0 79 12 0 47 280 11 02 400 15 75 290 11 42...

Page 47: ...n type of the pump Tailor the plug for the power supply 5 1 and the control line 5 2 accord ing to the respective connection dia gram in these instructions Insert plug into corresponding socket and mo...

Page 48: ...pump s connection type See chapter Connection of the signal line to the reservoir lid In case of connection type 1A5 xx the low level signal is routed from connection 5 3 downward into the pump housin...

Page 49: ...as fol lows If the pump is operated with 2 pump elements only these have to be installed at posi tions A and B When using one pump element only any in stallation position is possible Unscrew blind plu...

Page 50: ...pressure control valve suitable for the planned maximum admissible operating pressure of the centralized lubrication system To carry out the assembly proceed as fol lows Remove the cap screw 3 3 from...

Page 51: ...inside or cross section changes big to small Provide unavoidable changes of the cross sections in the lubrication lines with as smooth transitions as possible Observe the following installation instru...

Page 52: ...stirring paddle Fill ing via the reservoir lid is allowed only after disconnecting the pump from the power supply by removing it from the connection 5 1 Unscrew the reservoir lid 1 1 anti clockwise fr...

Page 53: ...ng via filler fitting 4 6 10 2 Filling via filler fitting Connect filling connection of filler pump with filler fitting 4 Switch on filler pump and fill reservoir until shortly below the MAX marking S...

Page 54: ...ake place only via the filler fitting 4 or the optional filling connection on the pump CAUTION Spring force Slowly loosen the reservoir lid holding it well Wear safety gog gles Unscrew the reservoir l...

Page 55: ...a cable tie 13 into the area below the follower plate as shown Position the follower plate 6 horizon tally again Ensure that the cable tie 13 creates an air gap Position the filling connection 14 of t...

Page 56: ...56 951 171 063 Version 01 Reinstall the spring 6 1 and the con tact rod 6 2 Close the reservoir lid 1 1 clockwise Fill the pump via the filler fitting up to the MAX marking Fig 20 Filling via filler f...

Page 57: ...of filler pump with filler fitting 20 Switch on filler pump and fill reservoir Check the filling level through the in spection glass and fill the reservoir up to a maximum of 50 mm below the reservoi...

Page 58: ...only after the res ervoir venting device has been installed Otherwise when filling the reservoir lid may be damaged Remove any contamination in the area of the cap screw Unscrew the cap screw from the...

Page 59: ...with filler fitting 4 Switch on filler pump and fill reservoir Check the filling level through the transparent reservoir lid and fill up to the outer lower rim about 60 mm below the reservoir lid of...

Page 60: ...mination and corrosion Any dismantled protection and monitoring equipment has been reassembled and checked for correct function All warning labels on the product are available and in proper condition...

Page 61: ...automatically to the greatest possible extent Basically activities during standard opera tion are limited to the control of the filling level of pumps without low level indication and the timely refi...

Page 62: ...cleaners only in accordance with the degree of protection of the pump Otherwise electrical components may be damaged Performance of cleaning required personal protective equipment cleaning agents and...

Page 63: ...data of the previously indicated connections correspond to the specifications stated in theTechnical data All components such as lubrication lines and metering devices have been correctly installed Pr...

Page 64: ...responsibilities Faults outside of your own responsibility have to be reported to your superior to initiate further measures If the fault cannot be determined and remedied please contact our Customer...

Page 65: ...f your own responsibility have to be reported to your superior to initiate further measures If the fault cannot be determined and remedied please contact our Customer Service Defective check valve Def...

Page 66: ...pump element 3 into the pump housing together with a new gasket Tightening torque 20 Nm 2 0 Nm 14 75 ft lb 1 4 ft lb Then screw a new pressure control valve 8 into the pump element Tightening torque 6...

Page 67: ...posal of products con taminated with lubricant must be effected via licensed waste disposal contractor in accord ance with environmental requirements and waste disposal regulations as well as local au...

Page 68: ...ction 15 years 1 624 29343 1 SVTSV 350 R1 4 D 6 DN C5 M H duration of protection 15 years 1 624 77908 1 14 2 Adapter with lubrication fitting Designation Qty Part number Adapter with lubrication fitti...

Page 69: ...1 664 34741 9 Fig 32 14 5 Pump elements Designation Qty Part number C3 version Part number C5 M version Pump element Z7 1 645 77196 1 645 77625 1 Pump element ZT7 1 645 77612 1 Pump element K5 1 645 7...

Page 70: ...3756 1 15 l XLBO2 1 545 33754 1 20 l XLF1 1 545 33757 1 20 l XLBO2 1 545 33760 1 1 Delivery including Reservoir lid with connection plug follower plate assy tie rods and adhesive label 2 Delivery incl...

Page 71: ...e TQ turquoise TQ blue RD red VT violet The assignment of the following electrical connection diagrams is done according to the respective referenced type identification code characteris tics For the...

Page 72: ...tact rod Connection diagram lubrication grease Magnetic switch 2 1 3 2 1 3 Depiction of unactuated condition Maximum switching capacity 60 VA Maximum switching capacity 60 VA Maximum switching voltage...

Page 73: ...switching inductive loads For protection of the relay contacts the following contact protection measure should be carried out by the operator V AC 1 2 4 V DC 1 3 4 1 Magnetic switch 2 Interference su...

Page 74: ...I 6 5 3A P 78W RD BN BK WH YE BU GN RD BN BK BU X1 2 femaleplug bayonetconnection 664 34428 3 X1 1 maleplug bayonetconnection 664 34550 8 BN WH LLC 24VDC GND LowLevelSignalNO Input 24V notconnected no...

Page 75: ...UL P653M XXXLBO XXX AC 2A1 01 UL 110 260VACwith powersupplycircuitboard236 10783 3 bayonet cubeconnection U 110 240VAC I 1 6 1A P 176W WH RD WH BN RD BN X2 1 Built inmaleplug X2 2 femaleplug bayonetco...

Page 76: ...sion 01 14 04 2020 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich Hertz Str 2 8 DE 69190 Walldorf Phone 49 0 6227 33 0 Fax 49 0 6227 33 259 e mail Lubrication germany skf com www sk...

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