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Please contact:

SKF Condition Monitoring Center – Luleå

Aurorum 30, SE-977 75  ·  Luleå, Sweden
Tel: +46 (0)31 337 1000  ·  Fax: +46 (0)920 134 40

Web: www.skf.com/cm

® SKF, @PTITUDE, MICROLOG and MULTILOG are registered trademarks of the SKF Group.

Microsoft is a registered trademark of Microsoft Corporation in the United States and/or other 
countries.

Loctite is a registered trademark of Henkel Corporation.

All other trademarks are the property of their respective owners.

© SKF Group 2014
The contents of this publication are the copyright of the publisher and may not be reproduced (even 
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy 
of the information contained in this publication but no liability can be accepted for any loss or damage 
whether direct, indirect or consequential arising out of the use of the information contained herein.

PUB CM/I3 14117 EN

  ·  May 2014

Seals

Bearings and 

housings

Lubrication 

systems

Mechatronics

Services

The Power of Knowledge Engineering

Combining products, people, and application- 
specific knowledge, SKF delivers innovative 
 solutions to equipment manufacturers and pro-
duction facilities in every major industry world-
wide. Having expert ise in multiple competence 
 areas supports SKF Life Cycle  Management, a 
proven approach to improv ing equipment reliabil-
ity, optimizing operational and  energy efficiency 
and reducing total cost of ownership.

These competence areas include bearings and 

units, seals, lubrication systems,  mecha tronics, 
and a wide range of services, from 3-D computer 
modelling to cloud-based condition monitoring 
and asset management services.

SKF’s global footprint provides SKF customers 

with uniform quality standards and  worldwide 
product availability. Our local presence provides 
direct access to the experience, knowledge and 
 ingenuity of SKF people.

Why is it so important to remove all the paint before mounting 
the sensor?

It is important to remove the paint to ensure that the sensor has a 
good connection and AE transmission path. The layers of paint can 
both attenuate the AE signal and also electrically isolate the sensor 
from the machine.

Loctite 480 is recommended for mounting if a drilled and tapped 
hole is not available. This is a rubber filled epoxy. Does that 
negatively affect the acceleration ENV readings?

No, the rubber is very good for AE signal transmission and the layer 
of epoxy is thin enough to not impact the gE signal.

Is it necessary to scrape the paint off the position where the 
CMAC 2504 transducer will be placed for installation 
verification?

It would be better to remove the paint, but it is not necessary as the 
AE signal gets through the paint well enough for this simple test, and 
also because we don’t need the electrical grounding which the paint 
prevents with the sensor installation.

Is it important to ensure that the glue fills all the gaps?

Yes, this is important as AE cannot travel through air, so any air gaps 
will attenuate the signal. However, as little epoxy should be used as 
possible.

skf.com

Summary of Contents for CMON 2504

Page 1: ...used in combination with other SKF condition monitoring equipment and techniques to help identify a range of machinery defects Key features Enables use of SKFAcoustic Emission Enveloping technology A...

Page 2: ...ponding term on the right AE Acoustic emission AEE SKFAcoustic Emission Enveloping aeE Acoustic Emission Enveloping units IMx SKF Multilog On line System IMx Observer SKF ptitude Observer Microlog SKF...

Page 3: ...sor or adjacent to AE sensor installation site Before testing with the CMAC 2504 ensure that the AE sensor is connected to a CMON 2504 card which should in turn be connected to an IMx SKF ptitude Obse...

Page 4: ...x P A B Chx IMx S J2 3 J2 2 J2 1 J3 3 J3 2 J3 1 J1 3 J1 2 J1 1 x x Black Blue Green Red Cable screen Chassis ground bar To CMSS 786M sensor x CMON 2504 J1 J3 J2 Ch1 gE Ch2 AEE Chx IMx W J2 3 J2 2 J2 1...

Page 5: ...V DC power supply input and signal ground Supply J2 3 not used J3 1 AE DIN interface demodulated output Output J3 2 not used J3 3 Signal ground Output Check power supply Check wiring Check wiring and...

Page 6: ...al noise mains interference evident in signal Effect Excess electrical noise can lift the noise floor and can mask interesting low amplitude acoustic emission activities This manifests itself at 100 H...

Page 7: ...utput of 100 mV per aeE What are the benefits Provides a method of monitoring for bearing lubrication quality and issues that is far more sensitive than other techniques currently on the market This a...

Page 8: ...p These competence areas include bearings and units seals lubrication systems mechatronics and a wide range of services from 3 D computer modelling to cloud based condition monitoring and asset manage...

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