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7. CMON 2504 and CMSS-ONL-2504 Installation Validation and 

Debugging Procedure

 

The following procedure can be used to identify the source of a malfunctioning AEE installation. This procedure is also required prior to the 
commissioning of an installation and can therefore be considered standard procedure. The procedure is outlined in flowchart format and only 
a digital voltmeter is required. 

Note that the following nomenclature (J1-1, etc.) is used when referring to the CMON 2504 terminals (Input + etc.).

•  J1-1: AE sensor signal / phantom power line (Input +)
•  J1-2: AE sensor 0 V return (Input –)
•  J1-3: not used

•  J2-1: +12 to +24 V DC power supply input ()
•  J2-2: 0 V DC power supply input and signal ground (Supply –)
•  J2-3: not used

•  J3-1: AE DIN interface demodulated output ()
•  J3-2: not used
•  J3-3: Signal ground (Output –)

Check power 

supply

Check wiring

Check wiring and 

IMx DIP settings

IMx-W

IMx-S

Check wiring

External supply

Low Power

Measure voltage 

across J2-1 and J2-

2

< 11V

Power OK

>11V

1. Check CMON 

2504 Power 

Supply

2. Check CMON 

2504 input

Measure voltage 

across J1-1 and J1-

2

Sensor & cable OK

>6.9V & <7.1

Cable fault

>7.1V

<6.9V

3. Check CMON 

2504 output

Measure voltage 

across J3-1 and J3-

3

CMON 2504 OK

<0.1V

CMON 2504 

fault / bad power 

ground

>0.1V

Correct the 

polarity

Check cable 

polarity

Polarity wrong

Polarity OK

Proceed to CMAC 

2504 testing

Fig. 4. Installation validation and debugging flowchart for CMON 2504 
installations. Terminal voltages to be measured using a digital voltmeter 
(DVM) or a multimeter.

5

Summary of Contents for CMON 2504

Page 1: ...used in combination with other SKF condition monitoring equipment and techniques to help identify a range of machinery defects Key features Enables use of SKFAcoustic Emission Enveloping technology A...

Page 2: ...ponding term on the right AE Acoustic emission AEE SKFAcoustic Emission Enveloping aeE Acoustic Emission Enveloping units IMx SKF Multilog On line System IMx Observer SKF ptitude Observer Microlog SKF...

Page 3: ...sor or adjacent to AE sensor installation site Before testing with the CMAC 2504 ensure that the AE sensor is connected to a CMON 2504 card which should in turn be connected to an IMx SKF ptitude Obse...

Page 4: ...x P A B Chx IMx S J2 3 J2 2 J2 1 J3 3 J3 2 J3 1 J1 3 J1 2 J1 1 x x Black Blue Green Red Cable screen Chassis ground bar To CMSS 786M sensor x CMON 2504 J1 J3 J2 Ch1 gE Ch2 AEE Chx IMx W J2 3 J2 2 J2 1...

Page 5: ...V DC power supply input and signal ground Supply J2 3 not used J3 1 AE DIN interface demodulated output Output J3 2 not used J3 3 Signal ground Output Check power supply Check wiring Check wiring and...

Page 6: ...al noise mains interference evident in signal Effect Excess electrical noise can lift the noise floor and can mask interesting low amplitude acoustic emission activities This manifests itself at 100 H...

Page 7: ...utput of 100 mV per aeE What are the benefits Provides a method of monitoring for bearing lubrication quality and issues that is far more sensitive than other techniques currently on the market This a...

Page 8: ...p These competence areas include bearings and units seals lubrication systems mechatronics and a wide range of services from 3 D computer modelling to cloud based condition monitoring and asset manage...

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