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SKF 15V-090-00087-100, User Manual

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SKF 15V-090-00087-100 User Manual Download Page 41

INSTALLATION AND COMMISSIONING 

SKF Enlight Collect gateway 

SKF Enlight Collect IMx-1 System

 

User Manual

 

Revision A

 

41 (84)

 

 

 

Important safety warnings: 

 

 

 Make sure that the power is disconnected before the installation begins. 

 The system power supply must be provided with an appropriately 

positioned, clearly labelled full pole isolator or switch that can be used to isolate 
and lock-out power from the gateway during installation, maintenance or 
modification work. The switch must be labelled "SKF

 

Enlight Collect gateway

” or 

similar, with clear identification of which gateway, if multiple units are deployed. 
The On/Off position must be clearly marked.  
 
The supply scheme should also incorporate suitable fusing or circuit breakers for 
the protection of the supply cable being used.  

 In some countries, the installer must be certified to connect equipment, 

such as a gateway, to plant systems. 

Summary of Contents for 15V-090-00087-100

Page 1: ...Collect IMx 1 System User Manual P N Part Number 15V 090 00087 100 Revision A Read this manual carefully before using the product Failure to follow the instructions and safety precautions in this manu...

Page 2: ......

Page 3: ...cm register to receive exclusive benefits offered only to our registered customers including technical support tracking your proof of ownership and staying informed about upgrades and special offers P...

Page 4: ...rtal for answers to commonly asked questions FAQ how to articles technical specs installation and user manuals best practices and more Customers in Europe Middle East and Africa Phone 46 31 337 6500 E...

Page 5: ...th SKF ptitude Observer 19 2 1 ptitude Observer overview and prerequisites 19 2 1 1 Communication with the SKF Enlight Collect IMx 1 system 19 2 1 2 Users and security role rights 20 2 1 3 IMx 1 engin...

Page 6: ...50 4 1 3 Sensor maintenance 51 4 1 4 Sensor performance over time 51 4 2 SKF Enlight Collect gateway 51 4 2 1 Updating firmware 51 4 2 2 Modify gateway network configuration 52 4 2 3 Decommissioning 5...

Page 7: ...ifications 72 5 2 1 Environmental and physical 72 5 2 2 Power 72 5 2 3 Internal measurement capabilities 73 5 2 4 Interfaces 73 5 2 5 Certifications 74 5 2 6 Gateway mounting 76 5 3 Product marks and...

Page 8: ......

Page 9: ...nitored One gateway and its associated wireless sensors form a communication network This may also include relay nodes essentially sensors that have their measurements disabled and that are used to su...

Page 10: ...way to the furthest sensor in the mesh To provide the sensor mesh with opportunities to adapt aim for an installation where each node has at least 3 other nodes within wireless range This sensor radio...

Page 11: ...c is adhesively bonded to the machine 1 4 SKF Enlight Collect gateway The Enlight Collect Gateway CMWA 6600 is placed in the production industrial environment somewhere central to its associated senso...

Page 12: ...tor for Ethernet link 2 future use 3 Connector for Ethernet link 1 and PoE 4 Connector for DC power input to the gateway 5 Access to SIM card holder future use 6 Gateway LED indicators 7 Connectors fo...

Page 13: ...is a master to the multiple sensor slaves so a sensor can never initiate a measurement nor the transfer of data to the gateway Measurement and measurement data transfer is always at the request of the...

Page 14: ...loses power The design aims to safeguard at least a week of data in this way 1 5 SKF Enlight Collect Manager Android app The SKF Enlight Collect Manager app is available for Android devices and is us...

Page 15: ...ure 3 Accessing system settings The default password to access the system settings is admin although this can be changed at the next screen if required Once into the system settings the first option A...

Page 16: ...or public IP address for the Monitor server Multiple connections can be configured but only one can be active at any time Ensure the required connection is selected by the radio button and Save Select...

Page 17: ...m version and phone manufacturer 1 6 Third party licences Some pieces of licensed software such as open source or third party libraries have been used when developing this product SKF Enlight Collect...

Page 18: ......

Page 19: ...server system log will capture all configuration changes that users make General guidance on using ptitude Observer software can be found in its user manual part number 32170900 For specific content r...

Page 20: ...added as ptitude Observer users with appropriate rights There is a specific single right that applies to IMx 1 System access and the Enlight Collect Manager app Some pre configured security roles Adm...

Page 21: ...etection method applicable to the vibration measurements is fixed The temperature unit selection also governs the units used for the gateway internal temperature measurement 2 2 Hierarchy view adding...

Page 22: ...ddition the Cable fault icon is for the IMx 1 used to indicate Sensor fault For further information on the priority of IMx 1 status indications in an ptitude Observer hierarchy refer to the SKF ptitud...

Page 23: ...ated with a machine and in the machine s properties it and all its sensors have a gateway allocated Figure 16 Note It is recommended to use the default mesh mode unless it is known that the sensor loc...

Page 24: ...igured or are available for review General an area to report the measurement name engineering units and scaling Acquisition for the vibration measurements an area to configure the number of lines and...

Page 25: ...1 System view The view opens in the main window where the top section relates to a gateway view or table and the lower section contains a sensor view or table Within both tables line entries can be o...

Page 26: ...nal database has been added Link to hierarchy must be on for the gateway table to update and reflect the gateways in the database that is currently selected by hierarchical position Figure 13 Activate...

Page 27: ...same Connection Connected Closed Hardware ID The unique identifier of the gateway If the gateway is commissioned and has successfully connected to ptitude Observer it will show a MAC address in this f...

Page 28: ...or This will not be corrected until unless the user initiates a synchronise action Staged a synchronise action has been initiated Pending Monitor has received the synchronisation request and is due to...

Page 29: ...right click and select properties or for a new gateway press New When a new gateway is created where appropriate the properties of the last gateway created modified will be re used Figure 14 Configur...

Page 30: ...s etc Wi Fi specific selections include Security type Password Country and SSID for the wireless network Note that security is fixed at WPA2 and the country setting is used by the gateway to determine...

Page 31: ...rend storage default to Once per day and for Dynamic Data storage Once per week These are the least demanding less frequent settings and if required can be set to shorter intervals Further options for...

Page 32: ...hierarchical location as they relate to machine monitoring Relay nodes however are related only to the mesh infrastructure and can only be added directly to a gateway in the IMx 1 system view To add a...

Page 33: ...r list and then select the sensor from that list Click the Edit button below the sensor list or directly double click the table entry to open the sensor properties dialog a Settings tab b Status tab F...

Page 34: ...ure 20 Synchronize button for configuration and firmware update Initially this sets the gateway and sensor status to Staged meaning the synchronisation process has been initiated The gateway and all s...

Page 35: ...ne ptitude Observer supports the use of machine templates where the template to be used is selectable from a drop down list These templates are complete with all machine and measurement point properti...

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Page 37: ...e hardware in place and commissioned the system must be synchronised a manual action from ptitude Observer 3 1 1 System commissioning and security On site system commissioning and troubleshooting uses...

Page 38: ...log in to the app offline without a connection to ptitude Observer After 7 days to log in a connection to ptitude Observer is required The date time of the last online log in and the time remaining i...

Page 39: ...sociated sensors and where power and any required network connections can be made available to it Cable connections to the gateway such as for incoming DC power and Ethernet cabling are made in the lo...

Page 40: ...s The SKF Enlight Collect Gateway is designed to be powered from either PoE or an industrial range 24 V DC supply including 12 V battery operation The connection details for the DC supply are as shown...

Page 41: ...h that can be used to isolate and lock out power from the gateway during installation maintenance or modification work The switch must be labelled SKF Enlight Collect gateway or similar with clear ide...

Page 42: ...le detection and is available at a connector Figure 2 and below Table 2 Connection details depend on the network standard being used but all 4 pairs are available to support 1000Base T operations Tabl...

Page 43: ...connection an external 3G 4G modem could still be used 3 2 4 Commissioning The Enlight Collect Manager app guides the user through the related processes of gateway commissioning and decommissioning G...

Page 44: ...change with its sensors and the ptitude Observer software The latter includes The gateway networking interface o Ethernet wired o WiFi IP configuration for the selected network interface o DHCP or o S...

Page 45: ...ng and accessing the sensor With the mounting area suitably prepared to ensure a good contact interface Mount it securely using stud or adhesive stud mounting 3 3 2 Mounting detail Once the mounting m...

Page 46: ...rs commences each sensor location being populated should have an associated machine system location in the database This pre commissioning work should be done ahead of time so that the database is pop...

Page 47: ...a more complete understanding of the interaction between the sensor s proximity WPAN and mesh radio systems and the normal process flow refer to the description in IMx 1 sensor troubleshooting 3 4 Re...

Page 48: ...ioning report To generate a commissioning report select Report from the main menu The data to be included can be from one or more work days a Select data for report b Commissioning report Figure 26 Pr...

Page 49: ...tude Observer Once loaded to ptitude Observer new sensor firmware is downloaded automatically to connected gateways and from there propagates across the wireless mesh During this transfer which for a...

Page 50: ...aching the end of its life At the physical machine remove the old sensor and if still operating decommission it using the app Scan for and select the sensor the sensor status should show as commission...

Page 51: ...m View Gateway properties Go to On line Firmware Enlight Collect firmware installed in the database and select the Standard or Alternative tab To add new gateway firmware click the appropriate Add but...

Page 52: ...mmissioning is required if a gateway is to be relocated or replaced as it avoids any possibility of two similarly configured and commissioned gateways attempting to connect with the same set of sensor...

Page 53: ...decommissioned gateway Also note that measurement data already transferred to ptitude Observer remains available To decommission a gateway follow the guidance above using the Delete button to remove a...

Page 54: ...persons or material that occur in the interpretation of or due to actions taken based on information in this document The following sections list some further considerations when troubleshooting a sy...

Page 55: ...t duration for example gateway restarted o 1 event start for example log in or loss of connectivity o 1 for event end for example log out or connectivity regained Some event types are adapted for a wi...

Page 56: ...er Database Options Monitor service tab Alternatively the same data but all log events and unaffected by the log detail level setting is available in the ptitude Observer Monitor service viewer Access...

Page 57: ...readable CSV format file that provides information on sensor mesh parent child relationships and performance statistics such as packet loss and transfer time Log time Timestamp from sensor Sensor har...

Page 58: ...igure above is a sensor in flight mode An NFC tap from the phone app will take the sensor out of flight mode and activate its WPAN radio so the sensor is discoverable by the app using the phone s Blue...

Page 59: ...onnected and unless commissioning or decommissioning will always set it back into that mode when disconnecting With WPAN active again a command can return the sensor to flight mode This is part of the...

Page 60: ...y drain and correct the sensor mesh issues If the sensor mesh will take time to evaluate and correct to preserve remaining battery life place the affected sensor in flight mode until the underlying me...

Page 61: ...rs may vary between phone models even within those from the same manufacturer due to differences in the detailed design Where practicable for IMx 1 system commissioning standardise on known good perfo...

Page 62: ...d and connected to but unexpected difficulty is then experienced in commissioning them check that in ptitude Observer the gateway has been assigned to the machine 4 3 6 System connectivity A loss of s...

Page 63: ...attempt to achieve that by decommissioning a gateway using the app Access USB service interface Prerequisites for this work Have available a PC with a terminal emulator like Tera Term or PuTTY Connec...

Page 64: ...diagnostic commands and functionality The Username and Password credentials used above are only valid for the Reset to Factory default functionality Other diagnostic commands and procedures that from...

Page 65: ...current driver in the adjacent field use the up down buttons to select USB Serial CDC as shown and then press Install Driver Figure 40 Using Zadig utility to install the USB device driver 4 3 7 2 Eth...

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Page 67: ...nch Height 78 2 mm 3 08 inch Weight 142 g 5 oz Operating 40 to 85 0 C 40 to 185 0 F Storage Recommended maximum temperature 30 C 86 F To avoid excessive self discharge of the battery do not store at h...

Page 68: ...application environmental temperature Wireless environment and battery life are linked having more data to upload affects mesh performance and physical obstacles to the wireless network can increase t...

Page 69: ...100 to 800 line FFT in ptitude Observer Temperature Latest and 256 last saved values Alarm thresholds Configurable Alert Danger Sources All overall measurements Measurement alarm thresholds Vibration...

Page 70: ...C EN 62479 EN62369 1 and 50364 o EMC testing according to EN 301489 1 EN 301489 3 EN 301489 17 61000 6 4 61000 4 3 61000 4 2 o Safety requirements according to EN 61010 1 North America Radio testing a...

Page 71: ...e harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the following me...

Page 72: ...4 to 140 0 F Temperature derating may apply at high altitudes Storage 40 to 85 0 C 40 to 185 0 F Humidity Maximum 95 relative non condensing Altitude Maximum 5 000 m 16 404 ft Hazardous area rating Sa...

Page 73: ...Interfaces Table 12 Gateway interface specifications Sensor Sensor wireless mesh 2 4 GHz ISM OTA FW update Yes to all sensors associated with the gateway App interface WPAN IEEE 802 15 1 Network inter...

Page 74: ...ealth exposure calculated according to EN 62311 RoHS2 assessment and documentation according to EN 50581 2012 WEEE Waste Electrical and Electronic Equipment Directive 2012 19 EU product marked accordi...

Page 75: ...oes cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one of the foll...

Page 76: ...f 195 mm wide 250 mm high and is 3 mm thick It provides for a 4 point mounting and has four 6 5 mm clearance for M6 holes on a 150 mm by 220 mm pitch Figure 41 Gateway mounting plate dimensional drawi...

Page 77: ...ing 5 3 1 Marks Marks are symbols or logos found on the product its labelling and or packaging Table 13 Explanation of marks Mark Meaning CE marking according to CE 2014 53 UE Certification FCC Certif...

Page 78: ...ification marking on the sensor if this is required 5 3 3 Gateway On the front face of the case a manufacturing data label Figure 43 confirms product and company information CE marking WEEE marking an...

Page 79: ...and not be placed in the general refuse Product should be sent to an approved recycling centre for safe recycling recovery reuse or returned to SKF for proper recycling The SKF Enlight Collect gateway...

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Page 81: ...SKF may at its sole option modify repair replace the Product or reimburse Buyer for any payment made by Buyer to SKF for the purchase price of the Product with such reimbursement being pro rated over...

Page 82: ...log Condition Monitoring Unit CMU Multilog Local Monitoring Unit LMU and the proprietary SKF communications interface with the host computer FIVE YEAR WARRANTY Products warranted for five 5 years by S...

Page 83: ...arranty stated above THIRD PARTY PRODUCT WARRANTIES For any third party products sold to Buyer by SKF SKF will transfer to Buyer any warranties made by the applicable third party product vendor to the...

Page 84: ...ONNECTION WITH THE PRODUCTS AND RELATED SERVICES IF ANY PROVIDED BY SKF AND THIS DISCLAIMER SHALL EXTEND AS WELL TO ANY LIABILITY FOR NONPERFORMANCE CAUSED BY SKF S GROSS OR ORDINARY NEGLIGENCE AND IN...

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