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Form 37714 Rev 1809

Page 4 of 13

www.skcinc.com

High Flow Applications (Cont)

5.  Cap the sample and send it with blanks and pertinent sampling information to a laboratory for analysis.

6. Verify 

the 

fl

 ow.

a. Turn on the pump and reinstate the calibration train and sample medium.

b. Take three readings and record the average value as the post-sample 

fl

 ow rate. 

Do not adjust the pump 

fl

 ow rate during this step.

c. Compare the pre and post-sample 

fl

 ow rates. Note in sampling documentation if the values di

 er by more than ± 5%. 

Low Flow Applications (5 to 500 ml/min)

•  Single-tube sampling requires the All-in-One Low Flow Holder; see the operating instructions for the All-in-One for details on its operation. 

•  Multiple-tube sampling requires a Constant Pressure Controller (CPC) and a Dual, Tri, or Quad Adjustable Low Flow Tube Holder accessory; 

see the operating instructions for the CPC and Adjustable Low Flow Tube Holder for details on their operation.

Using the All-in-One Low Flow Holder (Figure 2)

Set/Calibrate Flow Rate for Single Tube

•  Allow pump to equilibrate after moving it from one temperature extreme to another.

•  Charge pump battery completely before calibration and sampling.

• Calibrate/verify 

pump 

fl

 ow rate before and after each sampling operation using the tube holder and 

pump to be used for sampling.

• Set 

the 

fl

 ow rate through the pump 

fi

 rst and then calibrate the 

fl

 ow rate through the representative 

sorbent tube.

•  Two small inlet holes on the bottom of the built-in CPC of the All-in-One can become blocked. 

Periodically inspect and, if needed, clean with a small pick and blow particles away with a puff of air.

Pump Flow Rate

1.  Ensure that the ba

tt

 ery is fully charged and that the pump has run for 5 minutes before 

calibrating. Leave the pump running.

2.  Prepare the calibrator 

(see calibrator instructions)

. Using 

fl

 exible tubing, connect the calibrator outlet (suction port) to the pump inlet.

3. 

Set the pump 

fl

 ow rate to 1.5 L/min. Using a small screwdriver, turn the 

fl

 ow adjustment screw on top of the pump 

(Figure 1)

clockwise

to increase 

fl

 ow or 

counterclockwise

 to decrease 

fl

 ow, until the calibrator indicates 1.5 L/min.

4.  Remove tubing from the pump inlet.

Flow Rate Through Sorbent Tube

1. A

tt

 ach the Tygon tubing of the All-in-One to the pump inlet. 

Note: 

If the pump 

fl

 ow faults shortly after the holder is a

tt

 ached, check that 

the needle valve is open by using a small 

fl

 at-head screwdriver to turn the 

fl

 ow adjust screw on the holder 

slightly

 

counterclockwise. If 

fl

 ow fault 

continues, check that the two small holes on the bo

tt

 om of the built-in CPC are not blocked. If needed, clean them with a small pick and blow any 

particles away with a pu

  of air. 

2. 

Break tips o

  the representative sorbent tube and insert it into the rubber sleeve on the All-in-One

 (arrow on the tube points toward 

the holder).

 

Note:

 Ensure that the sorbent tube 

fi

 ts snugly in the rubber sleeve prior to sampling to avoid air leakage. Two sleeves, each with a 

di

 erent inner diameter, are supplied with the All-in-One.

3. Using 

fl

 exible tubing, connect the calibrator outlet to the inlet of the representative sorbent tube in the holder. 

See calibration train above 

right

.

  In the next step, do not shut off 

fl

 ow completely with 

fl

 ow adjust screw or use an oversize screwdriver to 

adjust 

fl

 ow — valve or thread seat damage may result.

4. 

Do not adjust the 

fl

 ow on the pump.

 Adjust the 

fl

 ow rate through the representative sorbent tube 

using a small 

fl

 at-head screwdriver to turn the 

fl

 ow adjust screw on the All-in-One 

(counterclockwise 

to increase, clockwise to decrease)

 until the calibrator displays the method-speci

fi

 ed 

fl

 ow rate. Take a 

minimum of three readings and record the average 

fl

 ow rate, as per OSHA/NIOSH instructions.

5. 

When calibration is complete, turn o

  the pump by pressing the on/o

  bu

tt

 on. Disconnect the calibrator 

and tubing from the representative sorbent tube inlet.

Turn screw on holder 

to adjust 

fl

 ow.

Flow 

adjust 

screw

Calibration train with All-in-One 

Low Flow Holder connected 

to AirChek 52

All-in-One

Tygon 
tubing

Pump 

inlet

Flow adjust screw 

(needle valve)

Suction 

port

Summary of Contents for AirChek 52

Page 1: ...ers size selective samplers or filter cassettes Checking Pump Kit Contents Use the table below to verify that you received all items associated with the Cat No ordered If you are missing items contact SKC at 800 752 8472 U S only or 724 941 9701 If You Ordered Cat No Your Package Should Contain 224 52 AirChek 52 Sample Pump with NiMH battery pack and screwdriver set 224 52 S AirChek 52 Sample Pump...

Page 2: ...and any warranty Ensure proper orientation of charging cable before plugging it into the charging jack Improper orientation contact will short circuit the battery and voids any warranty Short circuiting the battery pack will render it immediately inoperative Failure to follow warnings and cautions voids any warranty The battery pack may be kept on the SKC approved charger for an indefinite time Fo...

Page 3: ...e collection medium to the worker in the breathing zone and the pump to the worker s belt using the belt clip When using an impinger an in line trap SKC Cat No 225 22 or 225 22 01 is required between the pump and impinger to prevent fumes from accidentally being drawn into the sampler Failure to use an appropriate in line trap during impinger sampling voids any warranty b For sampling with an impi...

Page 4: ... Using a small screwdriver turn the flow adjustment screw on top of the pump Figure 1 clockwise to increase flow or counterclockwise to decrease flow until the calibrator indicates 1 5 L min 4 Remove tubing from the pump inlet Flow Rate Through Sorbent Tube 1 Attach the Tygon tubing of the All in One to the pump inlet Note If the pump flow faults shortly after the holder is attached check that the...

Page 5: ...to compensate due to excessive back pressure or a low battery condition exists it will shut down and timing functions will pause The LCD will display either a battery shaped icon or a flow fault icon depending on the cause of the shutdown Upon flow fault the pump will attempt to restart up to five times To restart from flow fault correct the blockage and press the on off button twice The elapsed ru...

Page 6: ...ble tubing connect the calibrator outlet suction port to the pump inlet 3 Calculate the sum of all tube flow rates The maximum flow rate through any one tube is 500 ml min a If the sum is 1000 ml min set the pump flow rate to 1 5 L min b If the sum is 1000 ml min multiply that number by 0 15 and total the two numbers Set the pump flow rate for the resulting new sum Example Sampling with three sorb...

Page 7: ... to decrease until the calibrator indicates the method specified flow rate Do not adjust the flow rate on the pump Note For tri and quad models first rotate each anti tamper cover to expose the flow adjust screws then adjust the appropriate one until the calibrator indicates the desired flow Figures 3 and 5 6 Repeat Steps 4 and 5 for each active representative tube Note Changing the flow on one tu...

Page 8: ...ay elapsed run time Possible Displays During Sampling Flow or Battery Fault Shutdown If the pump is unable to compensate due to excessive back pressure or a low battery condition exists it will shut down and timing functions will pause The LCD will display either a battery shaped icon or a flow fault icon depending on the cause of the shutdown Upon flow fault the pump will attempt to restart up to...

Page 9: ... any warranty and the UL Listing for intrinsic safety 1 Loosen two security screws on bottom of pump case and allow them to fall to the out position 2 Pinch battery pack release arms and pull the bottom half of the pump case away from the top half 3 Align arms on top half of case with slots on either side of the new battery pack housing Ensure that the back of the battery pack with the charging ja...

Page 10: ...24 26 CPC Protective Tube Covers for Sorbent Tubes Use with adjustable low flow tube holders listed above Type A 6 mm OD x 70 mm L included in Low Flow Kit above 224 29A Type B 8 mm OD x 110 mm L 224 29B Type C 10 mm OD x 150 mm L 224 29C Type D 10 mm OD x 220 mm L 224 29D Battery Maintenance PowerFlex Charging System for SKC Personal Pumps 5 Station 100 240 V 223 1000 Single 100 240 V 223 2000 Po...

Page 11: ...in illustration N A PC Board P79592 N A Screw and O ring Set complete for one pump P22402 External Case No Description Cat No 1 Battery Pack NiMH P78011AMH 2 Battery Pack Release Arms N A 3 Battery Pack Security Screws N A 4 Compensation Pot A N A 5 Compensation Pot B N A 6 Power Plug for Battery Pack pk 5 P20107 7 Charging Jack on rear of battery pack N A 8 Impinger Holder Mounting Screws N A 9 I...

Page 12: ...ompensate for longer than 15 seconds due to excessive back pressure the pump enters flow fault During flow fault the pump stops the fault icon appears on the display and elapsed time remains on the display Auto restart is attempted up to 5 times Note Elapsed time information will be lost on restart Low Battery Fault LCD displays low battery icon and pump shuts down LCD remains on Time Display LCD ...

Page 13: ... 2 5 48 41 3 0 42 38 Table 1 Pump Run Time in Hours with NiMH Battery Appendix Cont Typical Run Times Table 1 contains the typical run times achieved when using a fully charged NiMH battery pack Data is sorted by type of sample media All run times are listed in hours Results are obtained using a new pump and new fully charged battery Pump performance may vary Increases in back pressure during samp...

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