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Form 37714 Rev 1809

Page 3 of 13

www.skcinc.com

Operation 

High Flow Applications (1000 to 3000 ml/min)

 

Set/Calibrate Flow Rate

•  Allow pump to equilibrate after moving it from one temperature extreme to another.

•  Charge battery completely before calibration and sampling.

1. 

Ensure that the ba

tt

  ery is fully charged and that the pump has run for 

fi

 ve minutes before  

 

calibrating. Leave the pump running.

2.  Prepare the calibrator. 

See calibrator instructions

3.  Set up a calibration train: Using 

fl

 exible tubing, connect the calibrator outlet (suction port) 

to the representative sample medium inlet. Using ¼-inch Tygon tubing, connect the sample 
medium outlet to the pump inlet.

 See right

.

4. 

Using a screwdriver, set the pump 

fl

 ow rate by turning the 

fl

 ow adjustment screw on top of the pump 

(Figure 1)

clockwise

 to increase 

or 

counterclockwise

 to decrease 

fl

 ow, until the calibrator indicates the method-speci

fi

 ed 

fl

 ow rate. Take a minimum of three readings 

and record the average 

fl

 ow rate, as per OSHA/NIOSH instructions.

5.  Press the on/o

  bu

tt

 on to turn o

  the pump. Disconnect the calibrator and 

fl

 exible tubing from the representative sample medium 

and proceed to 

Set Up/Sample

.

Set Up/Sample

•  Allow pump to equilibrate after moving it from one temperature extreme to another.

•  Protect sample pump from weather when sampling outdoors.

•  Powering the pump with any device other than the approved battery pack voids the UL Listing for intrinsic safety.

• Do 

not

 use the pump with the Battery Eliminator in hazardous locations. UL Listing for intrinsic safety is not in effect 

during pump operation with Battery Eliminator. 

•  Use of any device other than the approved battery pack or Battery Eliminator to power the pump voids any warranty.

•  Charge battery completely before calibration and sampling.

1.  Replace the representative sample medium with new unexposed medium for sample collection.

2.  Place the sample medium where appropriate for sampling.

a. For 

personal sampling,

 clip the sample collection medium to the worker in the breathing zone and the 

pump to the worker’s belt using the belt clip.

  When using an impinger, an in-line trap (SKC Cat. No. 225-22 or 225-22-01) is required between the pump and 

impinger to prevent fumes from accidentally being drawn into the sampler. Failure to use an appropriate in-line 
trap during impinger sampling voids any warranty.

 

b. 

For sampling with an impinger, 

mount the single or dual impinger and trap (SKC Cat. No. 225-20-01 or 

225-20-02) to the face of the sampler using the accessory mounting screws 

(Figure 1)

 or place them in a 

holster at the worker’s waist.

3.  Press the on/o

  bu

tt

 on to clear the elapsed time displayed on the LCD and to start sampling.  Record the 

start time and other pertinent information. The LCD will automatically display elapsed pump run time. 

See below.

Possible Displays During Sampling

Flow or Ba

tt

 ery Fault Shutdown -

 If the pump is unable to compensate due to excessive back pressure or a low ba

tt

 ery 

condition exists, it will shut down and timing functions will pause.  The LCD will display either a ba

tt

 ery-shaped icon 

or a 

fl

 ow fault icon (

) depending on the cause of the shutdown. Upon 

fl

 ow fault, the pump will a

tt

 empt to restart up 

to 

fi

 ve times.  To restart from 

fl

 ow fault, correct the blockage and press the on/o

  bu

tt

 on twice. 

The elapsed run time 

display will reset to 0 when the pump is restarted.

 If the ba

tt

  ery icon is displayed, recharge the ba

tt

  ery before sampling. 

Displayed Elapsed Run Time - 

Elapsed run time is displayed continuously on the LCD. For elapsed times after 999 

minutes, the display still shows elapsed time but alternates between displaying the 

fi

 rst two digits of the elapsed time 

and the last three digits. For example, a pump that has run for 1,440 minutes would display 

fi

 rst “01” and then “440.” 

The display maximum is 99 999, which is 99,999 minutes.

4.  At the end of the sampling period, press the on/o

  bu

tt

 on and record stop time and other pertinent information.

chek-mate 

Calibrator

Sample medium

Tygon 
tubing

Calibration train with 

fi

 lter cassette

Pump 

inlet

Suction 

port

Clip sample medium 

to worker and pump 

to belt.

Impinger holder on pump 

with impinger and trap

Summary of Contents for AirChek 52

Page 1: ...ers size selective samplers or filter cassettes Checking Pump Kit Contents Use the table below to verify that you received all items associated with the Cat No ordered If you are missing items contact SKC at 800 752 8472 U S only or 724 941 9701 If You Ordered Cat No Your Package Should Contain 224 52 AirChek 52 Sample Pump with NiMH battery pack and screwdriver set 224 52 S AirChek 52 Sample Pump...

Page 2: ...and any warranty Ensure proper orientation of charging cable before plugging it into the charging jack Improper orientation contact will short circuit the battery and voids any warranty Short circuiting the battery pack will render it immediately inoperative Failure to follow warnings and cautions voids any warranty The battery pack may be kept on the SKC approved charger for an indefinite time Fo...

Page 3: ...e collection medium to the worker in the breathing zone and the pump to the worker s belt using the belt clip When using an impinger an in line trap SKC Cat No 225 22 or 225 22 01 is required between the pump and impinger to prevent fumes from accidentally being drawn into the sampler Failure to use an appropriate in line trap during impinger sampling voids any warranty b For sampling with an impi...

Page 4: ... Using a small screwdriver turn the flow adjustment screw on top of the pump Figure 1 clockwise to increase flow or counterclockwise to decrease flow until the calibrator indicates 1 5 L min 4 Remove tubing from the pump inlet Flow Rate Through Sorbent Tube 1 Attach the Tygon tubing of the All in One to the pump inlet Note If the pump flow faults shortly after the holder is attached check that the...

Page 5: ...to compensate due to excessive back pressure or a low battery condition exists it will shut down and timing functions will pause The LCD will display either a battery shaped icon or a flow fault icon depending on the cause of the shutdown Upon flow fault the pump will attempt to restart up to five times To restart from flow fault correct the blockage and press the on off button twice The elapsed ru...

Page 6: ...ble tubing connect the calibrator outlet suction port to the pump inlet 3 Calculate the sum of all tube flow rates The maximum flow rate through any one tube is 500 ml min a If the sum is 1000 ml min set the pump flow rate to 1 5 L min b If the sum is 1000 ml min multiply that number by 0 15 and total the two numbers Set the pump flow rate for the resulting new sum Example Sampling with three sorb...

Page 7: ... to decrease until the calibrator indicates the method specified flow rate Do not adjust the flow rate on the pump Note For tri and quad models first rotate each anti tamper cover to expose the flow adjust screws then adjust the appropriate one until the calibrator indicates the desired flow Figures 3 and 5 6 Repeat Steps 4 and 5 for each active representative tube Note Changing the flow on one tu...

Page 8: ...ay elapsed run time Possible Displays During Sampling Flow or Battery Fault Shutdown If the pump is unable to compensate due to excessive back pressure or a low battery condition exists it will shut down and timing functions will pause The LCD will display either a battery shaped icon or a flow fault icon depending on the cause of the shutdown Upon flow fault the pump will attempt to restart up to...

Page 9: ... any warranty and the UL Listing for intrinsic safety 1 Loosen two security screws on bottom of pump case and allow them to fall to the out position 2 Pinch battery pack release arms and pull the bottom half of the pump case away from the top half 3 Align arms on top half of case with slots on either side of the new battery pack housing Ensure that the back of the battery pack with the charging ja...

Page 10: ...24 26 CPC Protective Tube Covers for Sorbent Tubes Use with adjustable low flow tube holders listed above Type A 6 mm OD x 70 mm L included in Low Flow Kit above 224 29A Type B 8 mm OD x 110 mm L 224 29B Type C 10 mm OD x 150 mm L 224 29C Type D 10 mm OD x 220 mm L 224 29D Battery Maintenance PowerFlex Charging System for SKC Personal Pumps 5 Station 100 240 V 223 1000 Single 100 240 V 223 2000 Po...

Page 11: ...in illustration N A PC Board P79592 N A Screw and O ring Set complete for one pump P22402 External Case No Description Cat No 1 Battery Pack NiMH P78011AMH 2 Battery Pack Release Arms N A 3 Battery Pack Security Screws N A 4 Compensation Pot A N A 5 Compensation Pot B N A 6 Power Plug for Battery Pack pk 5 P20107 7 Charging Jack on rear of battery pack N A 8 Impinger Holder Mounting Screws N A 9 I...

Page 12: ...ompensate for longer than 15 seconds due to excessive back pressure the pump enters flow fault During flow fault the pump stops the fault icon appears on the display and elapsed time remains on the display Auto restart is attempted up to 5 times Note Elapsed time information will be lost on restart Low Battery Fault LCD displays low battery icon and pump shuts down LCD remains on Time Display LCD ...

Page 13: ... 2 5 48 41 3 0 42 38 Table 1 Pump Run Time in Hours with NiMH Battery Appendix Cont Typical Run Times Table 1 contains the typical run times achieved when using a fully charged NiMH battery pack Data is sorted by type of sample media All run times are listed in hours Results are obtained using a new pump and new fully charged battery Pump performance may vary Increases in back pressure during samp...

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