SKC 210-1002MTX Operating Instructions Manual Download Page 38 | Manualshive

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Page 36

210-PMTXM Issue L

www.skcltd.com

Intrinsic Safety Certification

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Summary of Contents for 210-1002MTX

Page 1: ...www skcltd com Pocket Pump Air Sampling Pump Operating Instructions This manual covers the following models 210 1002MTX 210 1003MTX ...

Page 2: ... purchase and then at yearly intervals on this date However it is the responsibility of the user to perform a risk assessment to determine the necessary frequency of servicing that is required Service Date Service Date Service Date 1 5 9 2 6 10 3 7 11 4 8 12 Please note that SKC Ltd are the only authorised service centre in the UK guaranteeing you access to the full range of genuine SKC replacemen...

Page 3: ... Operating the Pocket Pump in Constant Flow Mode 17 Operating the Pocket Pump in Constant Pressure Mode 20 Through Flow Sampling with the Twin Port Pocket Pump 22 Troubleshooting 26 Care of the Battery Pack 28 Pocket Pump MTX Components 30 Pocket Pump MTX Replacement Parts 31 Pocket Pump Accessories 32 Pocket Pump DataTrac Software 34 Intrinsic Safety Certification 36 Warranty Information 52 ...

Page 4: ... Use only SKC approved chargers designated for the model Do not connect to the DataTrac PC interface port whilst in a hazardous location The equipment has not been assessed as a safety related device as referred to in Directive 2014 34 EU Annex II clause 1 5 The equipment should not be used if damaged in a way that could invalidate intrinsic safety Such defects might include cracking of the batter...

Page 5: ...racy 5 of flow set point Constant Pressure Mode 1 Pressure range 1 20 inches of water 2 Pressure control accuracy 0 5 inches of water 0 25 mmHg Timer display 0 to 9999 minutes Timer accuracy 1 Battery pack NiMH rechargeable 1 0 Ah 2 4 V Charging time up to 6 hours battery fitted to pump up to 16 hours battery only Charging temperature 0 to 45 C Storage operating temperature 20 C to 40 C Operating ...

Page 6: ... min Flow 200 ml min 10 inches of water 14 hours 13 hours 11 hours 20 inches of water 12 hours 12 hours 10 hours Note Run times quoted are based on a new fully charged battery Note SKC Limited reserve the right to make changes to the specification and design of this product at any time without prior notice to the end user ...

Page 7: ...encing sampling Warning The pump must not be used in potentially explosive areas when the charger is connected Keypad cover The pump controls are situated beneath a sliding cover to prevent accidental actuation of the keypad during a sample run LCD screen LCD screen indicates run time data operating and fault modes and battery charge state Constant flow mode Provides compensated constant flow cont...

Page 8: ...case normal running will resume Particulate trap Built in replaceable filter to trap particles that would otherwise contaminate the pump mechanism PC Connectivity With optional DataTrac USB adapter cable and PC software Enables programming of timed sample runs delayed starts and intermittent sampling Enables retrieval of pump run time data and history to the PC Twin port model available The 210 10...

Page 9: ...www skcltd com 210 PMTXM Issue L Page 7 Blank Page ...

Page 10: ... are IP20 rated they are not rated as water or splashproof and therefore must not be used where it is possible for water to enter the pump casing Pocket Pump MTX series pumps are fitted with a particulate filter which is easy to replace For general maintenance replace the filter every 2 3 months or if it appears dirty New filters are white in colour order Part No P40010 If the sampling methodology...

Page 11: ...ith the crossed out wheelie bin symbol which identifies that it falls within the scope of the EC Directive 2002 96 EC on waste electrical and electronic equipment WEEE At the end of it s useful life this product must be disposed of in an environmentally sound way as detailed in the Directive Note that the battery pack must be separated from the pump and disposed of as detailed in the Batteries Dir...

Page 12: ... Inlet Port Air Inlet Port Air Exhaust Port 210 1003MTX only Belt Clip Slide Cover Open Position Keypad LCD Screen PC Interface Connector Inlet Particulate Filter At base of inlet port Battery Pack Charging Jack Socket Diagram of the Pocket Pump ...

Page 13: ...bration FLOW Active when the pump LCD screen displays the flow rate VOL Active when the pump LCD screen displays the volume of air sampled SET Flashes when setting the pump flow rate or back pressure setting Display Units C or F Sample air temperature in degrees Centigrade or Farenheit Enhanced Display Mode only ins or mm Pump back pressure in inches of water or millimetres of mercury Enhanced Dis...

Page 14: ...ged ideally overnight It will take 2 3 full charge discharge cycles for the battery pack to achieve optimum capacity If a new battery pack repeatedly exhibits a charging fault as detailed below it is recommended to condition the battery pack by running the pump until it shuts down due to low battery then remove the battery pack from the pump and charge for 24 hours To charge the battery pack selec...

Page 15: ...un 2 bars displayed from approximately 75 to 25 capacity 1 bar displayed below approximately 25 capacity Low battery No bars and flashing outline indicates low battery Pump automatically switches to HOLD mode and then SLEEP mode after 1 minute Battery charging When the battery charger is connected the battery status indicator flashes all 3 bars to indicate charging At the end of charging the batte...

Page 16: ...ons Increases or decreases either the flow rate in constant flow mode or the pump back pressure in constant pressure mode during setup Underlined Sequence All buttons in the sequence must be pressed consecutively within 10 seconds of the previous command Bracketed Sequence All buttons within the brackets must be pressed simultaneously Security code The security code sequence is required to access ...

Page 17: ... pressure readings are still active in HOLD mode and can be displayed on the LCD screen in Enhanced Display mode 7 Flow Fault If pump operation is interrupted due to blocked or restricted flow the flow fault indicator will flash If the flow fault persists for 15 seconds the pump will stop and switch to HOLD mode with the flow fault indicator on continuously The pump will then wait 5 minutes before...

Page 18: ...pump must be switched to Enhanced Display mode using the following sequence With the pump running press to switch to HOLD mode press and then To revert to Standard Display mode from Extended Display mode the following sequence is required With the pump running press to switch to HOLD mode press and then 10 Changing the Temperature Display Units To change the temperature display units from C to F a...

Page 19: ... Data Press to scroll through the available run time data screens Elapsed run time since last reset in minutes up to 9999 minutes approximately 1 week Above 9999 minutes display reverts to 0 minutes and continues to count Flow rate in millilitres minute Accumulated sample volume since last reset in millilitres or litres up to 9999 litres Pump back pressure in inches of water or millimetres of merc...

Page 20: ... flowmeter such as a chek mate or rotameter to the inlet of the sample train Press to start the pump running Press The LCD screen will show the flow rate setting screen with SET flashing Use the and buttons to set the required flow rate in millilitres per minute on the LCD screen When the required flow rate is set press the button to display the flow rate adjust screen with ADJ flashing Observe th...

Page 21: ...se a Constant Pressure Controller CPC SKC Part No 224 26CPC 10 The CPC is a device that generates a constant back pressure of 10 inches of water at the outlet of the connected multiple tube holder Ensure that the pump is set to Constant Flow mode and set the pump flow rate to a level higher than the combined flow rates through the tubes The pump flow rate does not need to be accurately calibrated ...

Page 22: ...ow rate can be acheived Note that the combined flow rate through all of the tubes should not exceed 200 ml min and the pump back pressure setting should not exceed 20 inches of water Before starting sampling check that the pump can run for the required sample duration at the combined flow rate and back pressure Constant Pressure mode is indicated by a on the pump LCD screen 1 Viewing the Run Time ...

Page 23: ... Press The LCD screen will show the back pressure setting screen with SET and flashing Use the and buttons to set the required back pressure in inches of water or mm of mercury on the LCD screen When the required back pressure has been set press the button to return to RUN mode The pump will now maintain the back pressure to within 0 5 inches of water The individual tube flow rates can now be cali...

Page 24: ...water maximum To set the pump up for constant flow mode bag sampling applications Ensure that the pump is set to Constant Flow mode and that the battery is fully charged Determine the required sample volume and sample duration The required pump flow rate can be calculated Flow Rate Sample Volume Sample Duration Connect a flowmeter such as a 393 series rotameter to the inlet of the Pocket Pump Pres...

Page 25: ... during the flow rate setting and calibration operations Before starting a sample run reset the run time data Connect the pump outlet to the sample bag inlet Take the sample train to the sample location Open the bag inlet valve Press to run the pump and begin sampling When the timer display on the pump reaches the required sample duration to fill the bag press to put the pump into HOLD mode and st...

Page 26: ...tion of 5 inches of water the pump flow rate will be within 5 with outlet back pressure of 30 inches of water up to 100 ml min flow rate and with outlet back pressure of 20 inches of water up to 200 ml min flow rate To set the pump up for constant pressure mode through flow sampling applications Ensure that the pump is set to Constant Pressure mode and that the battery is fully charged Connect the...

Page 27: ...e pump inlet Note that the pump corrects the inlet back pressure slowly so small adjustments of the flow restrictor must be made Once the required flow rate has been calibrated the pump will compensate for changes in the outlet pressure by maintaining a constant inlet back pressure condition Press to put the pump into HOLD mode and disconnect the flowmeter from the sample train inlet The pump run ...

Page 28: ...ttery pack Replace the battery pack if required Pump flow faults continuously Sample tube back pressure too high Try a lower flow rate and or a less restrictive sample tube if the sampling method being used allows this Pump particulate filter is blocked appears black Replace the particulate filter Tubing blocked or crimped Replace tubing Pump cannot acheive required flow rate Battery pack voltage ...

Page 29: ...le period Battery pack not fully charged before starting sample run Ensure battery pack is fully charged before starting a sample run Battery pack has reduced capacity as it nears end of life Replace the battery pack Sample tube back pressure too high Try a lower flow rate and or a less restrictive sample tube if the sampling method being used allows this ...

Page 30: ...timum performance discharge NiMH batteries between 10 and 45 C refer also to pump specifications on page 3 for other limitations on operating temperature for intrinsically safe applications Battery Maintenance Battery cycling during regular use Available battery capacity may be reduced when battery is only partially discharged during each use To maintain optimum capacity during regular battery use...

Page 31: ...ump component diagram on page 30 To remove the battery pack slide down and remove the slide cover Unfasten the two screws revealed beneath the slide cover Unfasten the screw that secures the belt clip and remove the belt clip and rear case to reveal the battery pack Carefully pull the battery pack upwards out of the pump case Fit the replacement battery pack taking care to ensure that the battery ...

Page 32: ...Page 30 210 PMTXM Issue L www skcltd com Pocket Pump MTX Components 1 3 1 5 6 1 2 1 7 4 1 4 1 4 1 4 1 ...

Page 33: ...is our policy to only supply the complete range of replacement parts to our Authorised Service Centres who are trained in the service and repair of these products Care must be taken when dis assembling and re assembling the pump to replace the above listed internal parts to ensure that no components are damaged or incorrectly assembled as this could affect pump performance and or invalidate the AT...

Page 34: ...l min accuracy 2 5 of full scale 877 90K Pocket Pump DataTrac software package including software CD PC adapter and cable Gas Vapour Sampling Accessories 224 26CPC 10 Constant pressure controller CPC 10 inches of water 222 3 1 Single tube holder and protective cover type A for tubes up to 6mm diameter x 70mm long 222 3L 1 Single tube holder and protective cover type B for tubes up to 8mm diameter ...

Page 35: ...over type A 6mm diameter x 70mm 224 29B Protective cover type B 8mm diameter x 110mm 224 29C Protective cover type C 10mm diameter x 150mm 224 29D Protective cover type D 10mm diameter x 220mm 810 722 Tube tip breaker If the required item is not listed contact your supplier or SKC sales on 44 0 1258 480188 SKC provide an extensive range of sampling media including filters sorbent tubes and impinge...

Page 36: ... it for you The advanced information retrieval system is specifically designed to store data and provide chain of custody information Fault features allow storage of historical data in memory that can be retrieved up to 24 hours after shutdown The full DataTrac user s manual is included on the software CDROM Features Program a sampling operation from a PC Calibrate the Pocket Pump s flow to a cali...

Page 37: ... pump run time data Print a worker exposure profile containing run time data and the pump s history DataTrac System Requirements Hard drive with minimum 20MB free space CDROM drive Available USB port Microsoft Windows XP or higher including 64bit versions Internet access for DataTrac USB adapter cable driver installation Ordering information Includes software CD and DataTrac USB adapter cable Cata...

Page 38: ...Page 36 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 39: ...www skcltd com 210 PMTXM Issue L Page 37 Intrinsic Safety Certification A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied ...

Page 40: ...Page 38 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 41: ...www skcltd com 210 PMTXM Issue L Page 39 Intrinsic Safety Certification A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied ...

Page 42: ...Page 40 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 43: ...www skcltd com 210 PMTXM Issue L Page 41 Intrinsic Safety Certification A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied ...

Page 44: ...Page 42 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 45: ...www skcltd com 210 PMTXM Issue L Page 43 Intrinsic Safety Certification A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied ...

Page 46: ...Page 44 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 47: ...www skcltd com 210 PMTXM Issue L Page 45 A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied Intrinsic Safety Certification ...

Page 48: ...Page 46 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 49: ...www skcltd com 210 PMTXM Issue L Page 47 A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied Intrinsic Safety Certification ...

Page 50: ...Page 48 210 PMTXM Issue L www skcltd com Intrinsic Safety Certification ...

Page 51: ...www skcltd com 210 PMTXM Issue L Page 49 A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied Intrinsic Safety Certification ...

Page 52: ...Page 50 210 PMTXM Issue L www skcltd com A full size copy of the certificate can be obtained from SKC customer service on request for which a nominal charge may be levied Intrinsic Safety Certification ...

Page 53: ...www skcltd com 210 PMTXM Issue L Page 51 Blank Page ...

Page 54: ...nties either expressed or implied including any implied warranties of merchantability or fitness for a particular purpose and neither assumes nor authorises any person to assume for it any liability in connection with the sale of these instruments No description of the goods being sold has been made a part of the basis of the bargain or has created or amounted to an express warranty that the goods...

Page 55: ...o the Buyer and continue for a period of one 1 year 6 a To obtain performance of any obligation under this warranty the buyer shall return the instrument freight prepaid to SKC at the following address SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST t 44 0 1258 480188 f 44 0 1258 480184 6 b To obtain further information on the warranty performance contact SKC 7 ...

Page 56: ...al group of companies SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST United Kingdom T 44 0 1258 480188 F 44 0 1258 480184 E info skcltd com W www skcltd com 210 PMTXM Issue L September 2018 ...

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