SKC 210-1000 Series Operating Instructions Manual Download

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210-1000 Series

Operating Instructions

SKC Inc.

863 Valley View Road

Eighty Four, PA 15330 USA

Form 37717 Rev 1406

Summary of Contents for 210-1000 Series

Page 1: ...210 1000 Series Operating Instructions SKC Inc 863 Valley View Road Eighty Four PA 15330 USA Form 37717 Rev 1406 ...

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Page 3: ...perating the Keypad 10 Determining Pump Operating States 11 Setting Up the Pump 12 Operation 15 Calibrating and Sampling in Constant Flow Mode Single Tube 15 Calibrating and Sampling in Constant Flow Mode Multiple Tubes 17 Calibrating and Sampling with Bags Cat No 210 1002A only 19 Advanced Operation 21 Calibrating and Sampling in Constant Pressure Mode Multiple Tubes 21 Pump Care 24 Accessories 2...

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Page 5: ...rforming TWA STEL and Ceiling sampling for organic gases and vapors A Pocket Pump model with twin ports for bag sampling is available as Cat No 210 1002A The result of extensive research and development the Pocket Pump exemplifies SKC s commitment to quality and innovation in industrial hygiene sampling equipment Single port Pocket Pump for sorbent tube sampling UL Listed Twin port Pocket Pump Cat...

Page 6: ...e inlet only 10 to 20 inches water 18 7 to 37 4 mm Hg at maximum flow rate of 100 ml min Constant Pressure multiple tube sampling Mode Accuracy Pressure reading 0 5 inches water 0 25 mm Hg Battery Charge Level Indicator Icon displays at full mid and low charge Temperature Range Operating 32 to 113 F 0 to 45 C Charging 40 to 100 F 5 to 38 C Storage 4 to 113 F 20 to 45 C Operating Humidity 0 to 95 n...

Page 7: ...Ah Rechargeable nickel cadmium NiCad battery pack 2 4 V x 0 6 Ah Charge Time Attached to pump 6 hrs Detached from pump 16 hrs recommended charging method for initial charge of a new battery pack Size 4 5 x 2 2 x 1 4 in 11 4 x 5 6 x 3 6 cm see photo below Weight 5 oz 142 gm The use of a repaired or rebuilt battery pack voids any warranty and the UL Listing for intrinsic safety 2 2 inches 4 5 inches...

Page 8: ...from the pump case 3 Lay the pump on a flat surface with the LCD facing upward Remove the two screws on the front panel of the pump 4 Turn the pump over so that the LCD faces down Remove the belt clip by unscrewing the single locking screw and remove the battery compartment cover min The use of a repaired or rebuilt battery pack voids any warranty and the UL Listing for intrinsic safety Battery In...

Page 9: ...l of the pump do not overtighten the screws Replace the keypad cover by aligning it with the ridges on each side of the keypad pressing it down and pushing it upward For subsequent charging charge battery pack attached to the pump see page 6 min Do not charge or operate the pump with the charger in hazardous locations Use only the SKC approved battery pack designated for the Pocket Pump to ensure ...

Page 10: ...initial charge of a new battery pack This charge will take ap proximately 16 hours to complete Battery attached For a complete charge ensure the pump is not running Plug the charger into a standard wall outlet and the charging plug into the battery port on the bottom of the pump The fast charging function of the battery pack will completely recharge the battery in approximately six hours or less D...

Page 11: ...LD mode Display Press to scroll through the display until FAIL appears Explanation FAIL is a type of fault caused by battery capacity that is insufficient to start the pump motor This indicates a battery pack that has either developed a fault or is at the end of its life The fault cannot be fixed by recharging the failing battery pack Solution Remove the battery pack and replace with a new fully c...

Page 12: ...Charge Level The pump will operate for up to 12 hours with a NiMH battery eight hours with NiCad at a flow rate of 200 ml min and back pressure of 10 inches of water Pump operation time will increase as flow rate and back pressure rates are decreased The LCD shows the current battery charge level The icons appear as follows Three bars indicate a full charge normally appear after charging approxima...

Page 13: ...ity see page 7 Interpreting the LCD Operating Indicators PROG Active when a program is loaded into the Pocket Pump memory by DataTrac Software HOLD Active when the Pocket Pump is in HOLD mode ADJ Active when the Pocket Pump is being flow calibrated FLOW Active when the LCD shows the flow rate VOL Active when the LCD shows the volume of air pumped SET Flashes when setting the flow rate Icons Flow F...

Page 14: ... decrease sampling parameters in setup Underlined Sequence Security Code Press buttons in sequence within 10 seconds of the previous command Pocket Pump operating parameters cannot be changed without pressing the security code sequence The security code may be required at various points during program ming Bracketed Press buttons simultaneously Button sequences are shown in the order in which the ...

Page 15: ... and continues to attempt a restart every five minutes thereafter until the flow is corrected or the user removes the pump from flow fault mode by pressing SLEEP The LCD shuts down and the electronic circuitry enters a low power state The pump automatically enters SLEEP mode after five minutes in HOLD unless the battery charger is plugged in or a keypad button is pressed FAIL A fault state in whic...

Page 16: ...l show briefly the pump serial number firmware version number and run time at zero minutes This will reset all run time data except the flow setting See instructions on page 15 to change the flow setting If you do not want to reset the run time data after entering the security code stop and wait 10 seconds to break the sequence The LCD will stop flashing at this point To determine pump operating m...

Page 17: ...me back pressure temperature and run time Press to scroll through run time data To select the pump display Standard to Enhanced Display With the pump running press to place in HOLD to enter Setup and Theenhanceddatadisplaywillincludeflow volume backpressure temperature and run time Enhanced to Standard Display With pump running press to place in HOLD to enter Setup and The standard data display wi...

Page 18: ... water or millimeters mm of mercury Use the button to scroll to the back pressure display units To change the back pressure units display In enhanced display and with the pump running press to place in HOLD to enter Setup and Press to scroll to the pressure display The display will show the newly selected pressure unit Underlined keypad button sequences indicate that the buttons must be pressed in...

Page 19: ...pump inlet to a representative sorbent tube using an SKC tube holder 4 Connect the exposed end of the tube to a primary standard calibrator using another length of tubing 5 Press to RUN the pump 6 Press security code within 10 seconds The word SET will flash on the LCD 7 The LCD will display the flow rate set from the last sample taken If you do not wish to change the flow rate go to Step 9 8 Pres...

Page 20: ...1 Clip the sampling medium to a worker s collar in the breathing zone and place the pump in the worker s shirt pocket or clip to the worker s belt 2 Press to RUN the pump and begin sampling 3 Press to HOLD the pump and stop sampling Run time data is retained in memory after sampling is completed While the pump is in HOLD mode use the button to scroll through run time data on the LCD 4 Remove and c...

Page 21: ... from one temperature extreme to another 1 Ensure the pump has run for five minutes before proceeding with calibration 2 Set the pump for Constant Flow mode see pages 12 and 13 and set it to the selected flow rate see pages 15 and 16 Steps 5 through 12 Pump flow rate must be set at 15 higher than the sum of the flow rates through all tubes 3 Connect the pump inlet to the CPC outlet the side of the...

Page 22: ...s security code and to reset the data display to zero before sampling 12 Disconnect the calibrator and replace the representative tubes with the tubes to be used for sampling The pump is ready to sample Sampling 1 Clip the sampling medium to a worker s collar in the breathing zone and place the pump in the worker s shirt pocket or clip to the worker s belt 2 Press to RUN the pump and begin samplin...

Page 23: ...low rate set from the last sample taken If you do not wish to change the flow rate go to Step 7 6 Press or to change the flow rate to the desired setting as shown on the LCD 7 Press ADJ will appear on the LCD The pump flow rate can now be calibrated using a calibrator See reminder below 8 When the flow rate reading appears on the calibrator press the or buttons on the pump keypad to adjust the flo...

Page 24: ... length of PTFE tubing connect the pump outlet exhaust to the hose connection on the fitting of a prepared sample bag Ensure shut off valve is open on the bag fitting See sample bag operating instructions for details 3 Press to RUN the pump Sample for the appropriate length of time Do not over inflate the sample bag Avoid filling the bag more than 80 of its maximum volume 4 When sampling is comple...

Page 25: ... A etc Place unopened tubes in any unused ports to seal them This is essential to obtain correct results 6 Set the desired flow rate to a primary standard calibrator see pages 15 and 16 Steps 5 through 11 as specified by the method for tube 1 in port A Record the flow rate See cautions below 7 While the pump is in RUN press the button to scroll to Constant Pressure reading ins or mm Record the bac...

Page 26: ...essure is 9 7 9 1 8 9 rounded to 9 10 Reinsert opened representative tube 1 back into port A Place unopened tubes in remaining port s to seal them 11 Reset the pump to the desired flow rate for port A as done in Step 6 12 While the pump is still in RUN press to scroll to Constant Pressure reading ins or mm Use a screwdriver to turn the flow adjust screw clockwise for port A on the Adjustable Low F...

Page 27: ...d or programming before sampling by pressing to place pump in HOLD to enter Setup and 18 Remove the representative tubes used for calibration and insert newly opened tubes in their assigned ports The pump is now ready to sample Sampling 1 Press to RUN the pump and begin sampling 2 Press to HOLD the pump and stop sampling Run time data is retained in memory after sampling is completed While the pum...

Page 28: ...ling with the twin port Pocket Pump ensure that the sample air is dry and does not con tain corrosive constituents Failure to do so could lead to contamination of the pump degradation of performance or failure of the pump Failure to follow this caution voids any warranty Following instructions in the Battery Installation Charging section to maximize battery life Use only SKC approved parts to ensu...

Page 29: ...r shutdown Features Program a sampling operation from a PC Calibrate pump flow to a primary standard Display the operating mode including Constant Flow or Constant Pressure temperature run time and battery status of the connected pump Create a Pocket Pump program on a PC and upload to the pump for opera tion in the field Program up to 14 sampling sequences each with different flow rates Download p...

Page 30: ...schedule selecting the date time and flow rates that you wish to sample Download the pump sampling history Simply click to change the pump settings DataTrac for Pocket Pump Software Includes software and instructions on CD and DataTrac adapter cable see page 25 for requirements Cat No 877 90 Accessories ...

Page 31: ...ver P20131 Constant Pressure Controller CPC for Pocket Pump 224 26CPC 10 Sample Tube Holders for Constant Flow Applications includes tube cover Type A tubes 6 mm OD x 70 mm length 222 3 1 Type B tubes 8 mm OD x 110 mm length 222 3L 1 Type C tubes 10 mm OD x 150 mm length 222 3XL 1 Type D tubes 10 mm OD x 220 mm length 222 3XD 1 Adjustable Low Flow Tube Holders for Constant Pressure Applications re...

Page 32: ...Policy SKC products are subject to the SKC Limited Warranty and Return Policy which provides SKC s sole liability and the buyer s exclusive remedy To view the complete SKC Limited Warranty and Return Policy go to http www skcinc com warranty asp ...

Page 33: ... Changing 15 16 HOLD 9 11 Keypad 10 Star button 10 Up and Down Arrow Buttons 10 LCD 9 Multiple tube Sampling 17 21 Operating Indicators 9 ADJ 9 FLOW 9 HOLD 9 PROG 9 SET 9 VOL 9 Operating Modes 12 13 Constant Flow 12 13 15 17 19 Constant Pressure 12 13 21 Operating States 11 Flow Fault 11 HOLD 11 RUN 11 SLEEP 11 Pressure Units 14 ins H2 O 14 mm Hg 14 PROG Indicator 9 Replacing Battery Pack 4 5 Rese...

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SKC 210-1000 Series, Operating Instructions Manual

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