Siruba ASP-BST100 Instruction Book And Parts List Download

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運轉準備

PREPARATION FOR OPERATING

電源電壓

⑴在限定電壓的 ±

10%

以內使用。

⑵必須接地線。

氣壓

⑴設定為

0.5MPa

加油

⑴縫紉機頭部依照

LK-1900A

的使用指南加

油。

⑵定期在紅漆標記的給油處為裝置加油。

穿線

⑴在斷線檢測器①穿線。
⑵依照

LK-1900A

的使用指南穿線。

1.Power voltage

⑴

Limited voltage uses within

10%.

⑵

Need to be earthed.

2.Air pressure

⑴

Set at 0.5MPa

3.Lubrication

⑴

Lubricate to sewing head according to LK-

1900A instruction manual.

⑵

Regularly lubricate to the device on the

red marking places.

4.Threading

⑴

Thread at disconnecting detector

①

⑵

Thread according to LK-1900A instruction

manual.

①

Summary of Contents for ASP-BST100

Page 1: ...ASP BST100 使用說明書與零件圖 INSTRUCTION BOOK PARTS LIST ...

Page 2: ......

Page 3: ...top using the machine at the moment and cut the power off in order to do the proper repair 4 Strictly forbid to do the extra transformation or alteration We do not have the warranty to the machine which had been transformed or altered Therefore our company will be irresponsible for any compensation if the machine has caused any danger Hazards In order to prevent from the electric shock you must to...

Page 4: ...hile under maintenance 5 The repair within the warranty need to be repair by the worker who well trained 6 While doing the repair or maintain variety of cylinders and pneumatic actuator associated you must unplug the supply air source connector before you do the repair and maintenance However it could be only done by the well trained technician or professional 7 Before ready to start the machine a...

Page 5: ...SPEED MOTION POSITION 謹防工傷事故 In case of industrial accident 高速運動部位 HIGH SPEED MOTION POSITION 謹防工傷事故 In case of industrial accident 高速運動部位 HIGH SPEED MOTION POSITION 謹防工傷事故 In case of industrial accident CAUTION 機械作動部份請注意裝上保護裝置穿線換線調整清潔時請注意關閉電源 Moving parts may cause in jury Operate with safety devices Turn off main switch before threading changing bobbin and needle cleaning etc iii Introduct...

Page 6: ...請勿將手指等放入機器動作範圍內 2 Be sure to turn off the power switch when the cover is removed for an inspection 1 Do not put a finger or any other object in the area where there are moving parts while the machine is working 電源開關 Power switch 機器動作範圍區域 Area with moving parts iv ...

Page 7: ... which is dangerous to the human body Nobody except a special electrician should open the cover to inspect a control box with a warning label 4 If there s a necessity to stop the machine right away while machine operating you could press the urgent machine halt switch to switch the power off 觸電危險警告標記 Electric shock warning label 緊急停止開關電源開關 Urgent machine halt switch Power switch v Introduction ...

Page 8: ...eumatic cord should be settled in order to prevent people from stumbling 6 For safety do not operate the machine when it is not earthed 7 When there is lightning stop the machine and pull out the plug for safety 8 Turn off the power switch when you are not near the machine or after the operation is finished 9 Do not operate the machine with the covers off vi ...

Page 9: ...一切刀 TRIMMER 13 二八字扣的標準尺 STANDARD RULER OF 8 SHAPED BUCKLE 13 三扣環供給底板及扣環供給端頭 BUCKLE FEEDING BED AND UPPER END 14 四裝置台 DEVICE BED 15 測量器的交換與調整 MEASURER S CHANGING AND ADJUSTMENT 16 一夾帶盒與上彈簧板的交換 CHANGE OF STRAP FIXED DEVICE AND SPRING PLATE 17 二調節式八字扣固定器的調整 ADJUSTMENT OF ADJUSTABLE 8 SHAPED FEEDING HOLDER 18 三扣環供給底板的交換及調整 CHANGE AND ADJUSTMENT OF BUCKLE FEEDING BED 19 四八字扣保持器的交換 CHANGE OF 8 S...

Page 10: ...ct sewing size is 400 mm 寬度 Width 7mm 18mm 電源 Power source 單相３相２００２４０V ５０６０Hz ３５A 最大視客戶需求 Single phase 3 phase ２００２４０V ５０６０Hz ３５A Maximum Depend on customer s need 氣壓 Air pressure ０５MPa 空氣消耗量 Air consumption ３０L 分３０L min 機器尺寸 Machine size 寬 1200 深度 1050 高 1900 mm Width 1200 Depth 1050 Height 1900 mm 縫紉尺寸 Sewing size 完成尺寸 Finish product size 150 1200 mm 3 15 肩帶長度 150 1200mm...

Page 11: ...rd The gap of 8 shaped buckle feeding stand and buckle feeding bed are 0 2mm As buckle feeding bed go backward at the end let the inner side of 8 shaped buckle feeding stand s bottom and the notch under the buckle feeding stand at the same position 2 Circled buckle feeding stand Use two screws to fix circled buckle feeding stand Install standard The gap between circled buckle feeding stand and cir...

Page 12: ... 1900A 的使用指南穿線 1 Power voltage Limited voltage uses within 10 Need to be earthed 2 Air pressure Set at 0 5MPa 3 Lubrication Lubricate to sewing head according to LK 1900A instruction manual Regularly lubricate to the device on the red marking places 4 Threading Thread at disconnecting detector Thread according to LK 1900A instruction manual P3 ...

Page 13: ... middle of strap sensor Lift the shaft of seam strap sensor and make through Through tape feeding guide part Lift shaft of tape feeding roller to make through Through the antistatic coil Through the counterweight Through tape feeding guide part Press strap fixed switch put the strap in the notch of strap fixed device and reveal 3 5mm from the strap fixed device 3 5mm P4 Introduction ...

Page 14: ...下線累計重新設定開關 Count Reset 將下線計算重新設為 0 P9 Reset lower thread counting as 0 P9 AUTO MANUAL 切換開關 AUTO MANUAL Switch 自動切換成自動運轉模式 P7 手動切換成縫紉機單獨運轉模式 P12 Auto Change to auto operation mode P7 Manual Change to sewing machine isolated operate mode P12 單步操作切換開關 One Shot Operation Switch 切換成單步操作模式 P11 Change to one shot operation mode P11 斷線切換開關 Thread Detector 將斷線自動停止狀態調至 ON OFF 狀態 Adjust the thread break au...

Page 15: ...t buckles in 8 shaped buckle holder 3 Start again after emergency stop 4 Start again after defective thread break auto stop 5 Start again after counting lower thread 6 Motion start after single operation 7 Sewing machine start in MANUAL mode 8 Optional Reset circled buckle as circled buckle device defective 停止燈 Stop Lamp 1 扣環用完後自動停止燈燈亮 P8 2 肩帶用完時自動停止燈燈亮 P8 3 檢測出接頭時自動停止燈燈亮 P8 4 八字扣固定器中的裝置不良燈燈亮 ...

Page 16: ...how when power switch ON Please refer to LK 1900A instruction manual for LK 1900A operation panel detailed procedure 3 自動停止燈燈亮燈滅時的復原操作 3 Auto stop lamp s lamp signal operation again as light off 手動 MANUAL 自動 AUTO 電源 POWER 單動 ONE SHOT 斷線檢知 THREAD DETECTOR 長度調整 TAPE FEED LENGTH 緊急停止 EMERGENCY STOP 開始 START 循環開始 CYCLE START 循環停止 CYCLE STOP 計數復歸 COUNT RESET 計數器 COUNT 手動 MANUAL 自動 AUTO 電源 POWER 單動 ONE...

Page 17: ...n then restart c Run out of strap Reset strap press switch START green then restart d Detect the seam of strap After detach the seam reset the strap then press switch START green then restart e The 8 shaped buckles in the 8 shaped buckle holder do not set completely Press switch START green Redo operation after reset 8 shaped buckles 2 Stop lamp lights off With circled buckle detecting device Opti...

Page 18: ...the switch Cycle Start white and restart If you want to re sew the strap which thread break you could restart according to the procedure below 1 Thread strap without moving the sewing machine 2 Press three switches Single cycle Stop yellow Cycle Start white Start green simultaneously After re sew the strap proceed operation 4 Thread break lamp lights off Even the thread break switch is OFF it coul...

Page 19: ...O 縫製當縫線位置如下圖偏離時可使用縫線位置修正用樣式進行修正修正量為 0 4mm 4 Method of changing sewing pattern NO 1 Press Ready switch to let the sewing switch lights off 2 Use switch or switch to choose NO 5 Reference table below 3 Press Ready switch to let the sewing switch LED lights up Stantard Sewing Pattern 1 Sewing size is to expand the size of the reduction ratio of 100 2 Use standard pattern NO to sew as the sewing ...

Page 20: ...witch to let sewing LED lamp lights up 6 One shot operation Let the main parts of the machine which the connecting action temporary stop to check the timing of the machine action and position of the device 1 AUTO MANUAL switch turn to AUTO and ONE SHOT operation switch turn ON 2 Press switch Single cycle stop yellow Stop the strap to be pull out 3 Press switch START green and proceed to the next a...

Page 21: ...h START green 2 Lower thread reel Proceed action while the reel of lower thread unready a AUTO MANUAL switch turn to MANUAL b Press Ready switch to light off sewing LED lamp c Press Selection switch choose the reel d Press Ready switch to light up sewing LED lamp e After press switch START green reel of lower thread start action Be careful the needle will be action too Please pull out the upper th...

Page 22: ...cessity it would accelerate the consumption speed of the trimmer Adjustment Loosen the screw to adjust Keep the distance K 0 2 0 3mm between movable trimmer and the front end of the fixed trimmer as the movable trimmer lower down If adjust the k size larger for necessity it would accelerate the consumption speed of the trimmer Adjustment Loosen the screw to adjust 2 Standard ruler of 8 shaped buck...

Page 23: ...feeding bed and upper end The gap between the front end of feeding bed and 8 shaped buckle holder are 0 5mm Adjustment Loosen screw in order to use screw to adjust The distance between the buckle feeding front end with buckle feeding bed front end are 0 2mm Adjustment Loosen screw to adjust 0 5mm 0 2mm P14 Introduction ...

Page 24: ...e end and the presser bar of sewing machine would align with the center line of strap Adjustment Loosen screw three of them and move the device desk backward and forward to adjust Arrow Note Screw is the screw which decide the position of the device desk When device desk has action aside to sewing machine loosen self locking nut and do action after turn the screw counterclockwise To adjust the dei...

Page 25: ...le feeding stand set 測量器的交換與調整 MEASURER S CHANGING AND ADJUSTMENT 7mm ASP 1254 ASP 1259 ASP 1264 ASP 1269 ASP 1274 ASP 1279 8mm ASP 1255 ASP 1260 ASP 1265 ASP 1270 ASP 1275 ASP 1279 10mm ASP 1133 ASP 1135 ASP 1096 ASP 1076 ASP 1199 ASP 1198 13mm ASP 1256 ASP 1261 ASP 1266 ASP 1271 ASP 1276 ASP 1280 16mm ASP 1257 ASP 1262 ASP 1267 ASP 1272 ASP 1277 ASP 1281 18mm ASP 1258 ASP 1263 ASP 1268 ASP 1273 ...

Page 26: ...f spring plate including upper spring plate 2 Loosen screw parts and are tightly close when change the strap fixed device 3 Take apart the upper spring plate and use screw to assemble and fix the set of spring plate 4 Use hands to move the strap fixed device to the most right side and make sure the front end of the strap fixed device has make through the center line of the middle notch of the roll...

Page 27: ...g stand and use two screws and two screws to fix it temporary 3 Move the strap fixed device with hands and moves its front end around the 8 shaped buckle center Loosen two screws and move the cylinder toward arrow direction When push the 8 shaped buckle to the direction as arrow let the front end of the strap fixed device make through the center of 8 shaped buckle Loosen two screws and two screws ...

Page 28: ...buckle feeding bed move to the right most align the center line of the notch and center line of 8 shaped buckle holder Adjustment Loosen self locking nut in order to turn the cylinder shaft for adjustment 3 When the buckle feeding bed move to the right most the gap between buckle feeding bed and 8 shaped buckle holder are 0 5mm Adjustment Loosen screw in order to turn the adjustable screw for adju...

Page 29: ...d and buckle feeding bed are 0 2mm Adjustment Loosen screw for adjustment 3 While buckle feeding bed back to the most make the bed inner side of the 8 shape buckle feeding stand and the notch of the buckle feeding bed at the same position Adjustment Loosen screw for adjustment 5 Change of strap thread plate and strap guide 1 Loosen two screws and change strap thread plate While installing make sur...

Page 30: ...d Loosen screw and push circled buckle feeding upper end aside Assemble circled buckle feeding upper end from up and fixed it in the position by screw 7 Change of circled buckle feeding stand 1 Loosen screw and change the circled buckle feeding stand 2 The gap between circled buckle feeding stand and circled buckle putting plate are the circled buckle thickness 0 2mm Adjustment Loosen screw for ad...

Page 31: ... between 8 shaped buckle holder front end and 8 shaped buckle standard ruler are 0 3mm Adjustment Loosen screw for adjustment 9 Adjustment of counter folded strap guide 1 When strap get under sewing machine presser bar let each front end of the front strap holder and rear strap holder touch the side of strap Adjustment Loosen t he screw of the front strap holder move the shaft of the front strap h...

Page 32: ...配線圖 WIRING PICTURE 配線圖 Wiring picture 1 2 P23 ...

Page 33: ...配線圖 Wiring picture 2 2 P24 Introduction ...

Page 34: ...配管圖 PIPING PICTURE Piping picture 1 4 P25 ...

Page 35: ...Piping picture 2 4 P26 Introduction ...

Page 36: ...Piping picture 3 4 P27 ...

Page 37: ...Piping picture 4 4 P28 Introduction ...

Page 38: ...tor lamp lights up 2 Machine wouldn t stop even thread break Control board indicator lamp lights off 用手慢慢的轉動斷線檢測器中的編碼器的皮帶輪當基板一的確認燈 LD3 燈滅時 a 線的穿線方法錯誤 b 縫製時發生斷線用手慢慢的轉動斷線檢測器中編碼器的皮帶輪當基板上的確認燈 LD3 燈滅時 c 編碼器不良縫紉機動作中基板上的確認燈 LD4 燈滅時 LK 1900A 的感線線斷線參照 P23 配線圖 Use hands to roll the belt roller of the encoder in the thread device slowly while the checking lamp LD3 of the board 1 lights off a Wrong t...

Page 39: ...ition different 壓力力道轉弱將螺絲往左轉箭頭 A 方向壓力力道轉強將螺絲往右轉箭頭 B 方向 Make the force weak Left turn the screw arrow A direction Make the force strong Right turn the screw arrow B direction 將肩帶反摺長度放長調整 1 轉鬆螺絲將刀具調整沿向著使氣缸行程減短 a 尺寸增長方向移動 2 轉鬆螺絲將極限開關安裝板向方向移動 3 轉鬆輸帶滾筒調整沿停止螺絲將刀具到夾帶盒夾子前端設定為 3 5mm Lengthen the strap folded part Adjustment 1 Loosen screw adjust knife toward direction to make cylinder stro...

Page 40: ...行 a Feeding strap plate move toward A direction b Feeding strap plate move toward B direction Adjustment Proceed after loosen screw 調整到接縫處將肩帶接縫開關調至 ON 通過後調至 OFF 調整將螺絲轉鬆後進行 Adjust to the seam part turn ON strap seam sensor turn OFF after getting through Adjustment Proceed after loosen screw 將肩帶輸送引導針往箭頭方向移動使其和肩帶寬度對齊調整將螺絲轉鬆後進行 Move the strap feeding guide needle toward arrow direction in order...

Page 41: ...方向移動調整將螺絲轉鬆進行 a Supply 8 shaped buckle and circled buckle Don t forget counterweight b Take off seam c Install new strap d Refer 4 Strap seam detect defective solution until lamp lights off the sensor move toward direction Adjustment Proceed after loosen screw 6 八字扣被安裝至八字扣固定器後機械沒有反應燈滅 6 Machine didn t react after install 8 shaped buckle at 8 shaped buckle holder Lights off 八字扣穿棒沿調整不良 The sha...

Page 42: ... 0159 M5x0 8x15L 2 EEC001201 ASP 0202 2 ASP 1231 ASP 0158 ASP 1232 AC323 SM510N JA291 2 SM418N 2 KN43 2 KN42 4 LA43 SM504 ASP 1239 ASP 1238 ASP 1241 ASP 1242 ASP 1228 ASP 1230 SM418N 2 SM418N 2 SM418N 2 ASP 1226 ASP 1229 ASP 1236 ASP 1237 ASP 1224 AC073 JA291 BST100 2014 07 15 1 1 車頭組 P33 ...

Page 43: ...50001 SM4052 5 WM601 2 WM610 2 SM6104N 2 SM4052 4 SM4052 4 SM510N 4 NM413 4 ASP 1006 ASP 1005 2 ASP 1004 ASP 1002 WM810 4 SM812N 4 WM8000 4 SM4052 CP102 SM812N 2 WM810 2 WM8000 2 SM6204N NM615 CP102 SM4052 ASP 1003 SM812N SM6203N SM4052 4 SM814N 4 WM8000 5 WM810 NM615 ASP 1013 WM601 2 WM610 2 SM614N 3 NM615 ASP 1029 PM404 SM5104N 3 ASP 1026 ASP 1024 SM812N 2 WM8000 2 WM810 2 SM5104N 2 ASP 1028 SM8...

Page 44: ...63 ASP 1077 ASP 1076 SM418N 2 ASP 1070 AC063 SM411N 2 PM306 SM411N 2 ASP 1064 SM411N 2 M4x0 7x25L 2 ASP 1214 SM611N 2 WM8000 2 SM814N 2 SM6104N 2 WM601 2 EM050 SM611N 2 EM040 SM4106N 2 SM411N 8 SM454 2 SM412N M2 5x0 45x15L 2 ESH001101 SM6104N 2 WM601 2 SM331 2 SM619N 2 WM601 2 SM412N 2 WM411 2 CP102 SM4052 JA0401 2 JA0401 2 SM510N ASP 1217 ASP 1240 2 2014 07 15 3 12 8字扣組 BST100 P35 ...

Page 45: ...SP 1115 ASP 1109 ASP 1110 ASP 1119 ASP 1120 AC064 ASP 1121 ASP 1070 ASP 1123 ASP 1124 ASP 1125 ASP 1117 AC067 ASP 1127 ASP 1126 SM602 SM412N SM411N SM454 2 SM812N 2 WM810 2 WM8000 2 SM418N 2 EM030 WM411 2 SM411N 2 SM411N EM040 EM040 SM614N 2 WM601 2 WM610 2 EM030 SM411N SM410N SM516N 2 SM4107N 2 JA291 2 JA291 2 BST100 2014 07 15 1 1 切刀組 P36 ...

Page 46: ...0N 4 SM319N 2 ESH001101 SM4052 CP102 SM5104N PM306 SM510N 2 WM8000 2 WM810 2 SM812N 2 SM331 4 PM113 SM310N 3 SM410N 2 ASP 1096 ASP 1092 ASP 1094 ASP 1093 ASP 1095 SM4052 2 AC072 ASP 1090 SM515N 2 SM418N 2 ASP 1216 ASP 1104 SM410N M2 5x0 45x15L 2 WM510 2 WM5000 2 SM5104N 2 ASP 1089 EM050 SM331 ASP 1107 ASP 1105 SM4052 CP102 ESH001101 ASP 1085 JA113 2 JA251 2 ASP 1218 JA291 3 ASP 1221 EM050 2 WM306 ...

Page 47: ... Series Parts Group Subclass Remark Page Date 1 2 3 4 5 E D B C A AC066 2 ASP 1131 ASP 1130 ASP 1132 ASP 1134 ASP 1135 ASP 1133 ASP 1129 SM418N 4 SM410N 2 WM4001 2 穿線組 SM5105N 2 JA291 4 BST100 2014 07 15 1 1 P38 ...

Page 48: ...2 ASP 1187 AC071 ASP 1204 ASP 1205 ASP 1206 ASP 1203 SM618 BR1052 2 ASP 1207 ASP 1208 WM604 ASP 1210 SM310N 2 SM5105N 2 BF886JK WM601 2 SM6104N 2 WM601 2 SM611N 2 SM418N 2 ASP 1078 ASP 1199 WM4001 2 SM412N 2 SM418N 2 SM5106N SM5105N 2 ASP 1196 SM411N 2 WM402 2 SM418N 2 SM410N 2 SM311N 2 SM412N 2 SM6104N 2 WM601 2 WM8000 3 WM5000 3 SM5105N 3 SM501 2 NM514 SM5104N 2 SM410N 2 JA291 JA291 2 JA291 JA04...

Page 49: ...07N BR1050 2 ASP 1039 ASP 1040 SM410N 2 ASP 1042 ASP 1038 SM318N 2 ESE000501 SM4052 CP102 SM418N 4 ASP 1053 ASP 1054 SM410N ASP 1051 ASP 1050 SM3102N 2 WM306 2 ESH000301 ASP 1047 ASP 0128 SM2050 2 ESE000601 BF331 3 ASP 1045 3 SM418N 2 ASP 1043 ASP 1034 SM602 SM418N 2 SM2050 2 ESE000601 ASP 1036 SM313N 2 SM418N 2 ASP 1046 SM616N 2 SM616N 2 ASP 1037 ASP 1035 SM510N 2 ASP 1044 SM602 SM4052 CP102 ASP ...

Page 50: ... A ASP 1141 ASP 1066 ASP 1122 ASP 1145 ASP 1137 ASP 1139 ASP 1136 ASP 1140 AC068 ASP 1142 ASP 1121 ASP 1143 ASP 1138 ASP 1144 SM418N 2 SM418N 2 SM4108N 2 SM504 2 EM030 SM410N 2 SM4106N WM4001 SM410N 2 SM411N ASP 1222 EM030 SM410N EM030 JA291 2 BST100 2014 07 15 1 1 送圓扣組 P41 ...

Page 51: ... SM5105N 2 ASP 1147 ASP 1160 ASP 1159 ASP 1157 ASP 1158 ASP 1156 ASP 1146 ASP 1155 ASP 1172 AC603 SM412N 4 EM190 SM418N 2 SM412N 2 SM411N EM030 EM050 EM040 SM410N 2 SM410N SM319N 2 ESH001101 SM6104N 2 SM410N 2 ASP 1172 ASP 1216 ASP 1161 2 SM313N 4 BR3220 2 PM306 SM602 4 SM501 SM411N 4 SM520 3 SM411N 2 SM410N SM410N 2 SM4052 CP102 VX 012 1A3 SM319N 2 ASP 1216 SM410N 2 ASP 1166 SM408 2 ASP 1175 SM41...

Page 52: ...T Series Parts Group Subclass Remark Page Date 1 2 3 4 5 E D B C A ASP 1182 ASP 1183 AC065 ASP 1180 ASP 1181 AC602 NM413 SM412N 2 SM4106N 2 SM411N CP102 SM4052 JA0404 2 JA0401 JA291 BST100 2014 07 15 1 1 退料組 P43 ...

Page 53: ... WM610 2 WM601 2 WM8000 2 WM810 2 SM812N 2 機體組 SM619N 2 WM610 2 WM601 2 ASP 1171 2 SM5106N 4 SM812N 2 WM810 2 WM8000 2 SM812N 2 WM810 2 WM8000 2 SM4108N 4 ASP 1082 2 SM4106N 2 ASP 1212 ASP 1080 ASP 1081 8字扣組 ASP 1019 SM4106N 2 ASP 1020 WM8000 2 WM810 2 SM812N 2 送帶穿扣組 ASP 1227 2 WM8000 2 ASP 1243 2 ASP 1227 2 ASP 1252 ASP 1016 2 ASP 1015 2 SM553N 4 SM614N 8 NM610 8 WM809 2 WM601 2 SM619N ASP 1251 B...

Page 54: ...P45 ...

Page 55: ......

Page 56: ...於對產品的改良及更新本產品使用說明書中與零件圖之產品及外觀的修改恕不事先通知 The specification and or the equipment described in the instruction book are subject to change because of modification with out previous notice ASP BST100 JUN 2015 ...

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