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  EXPLODED DRAWING 03685 & 03687

 

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  SAFETY INSTRUCTIONS….cont

 

WARNING! 

Only operate on a level and stable surface and never use on soft ground 

where the engine crane is likely to “sink” whilst in operation. 

 

NEVER STAND ON THE ENGINE CRANE: 

The engine crane is not designed for this pur-

pose. 

 

Do Not 

dismantle or tamper with the engine crane, as this may be dangerous and will 

invalidate the warranty. 

 

If a problem with the engine crane is experienced or suspected stop using the engine 
crane 

immediately 

and contact your distributor for repair.

 

 

Do Not 

attempt to lift a load that exceeds the rated capacity of the engine crane.  

 

Do Not 

attempt to lift a load beyond the maximum height of the engine crane. 

 

This engine crane is a lifting device only.  

 

Never work on, under or around a load supported only by the engine crane.  

 

Regularly inspect and lubricate the engine crane, ensuring that it is in good working 
order and condition. 

 

Always ensure that the work area is clean and tidy, free from unrelated materials and 
has adequate lighting.  

 

Ensure that all persons in the area are aware of the operation being attempted. 

 

Check the vehicle`s recommended lifting points by referring to the vehicle’s manu-
al. Ensure that the lifting point is not corroded.  

 

Do Not 

allow the vehicle to move during jacking.  

 

Do  Not 

remove  an  engine if this may result in the  spillage  of fuel,  battery acid,  or 

other dangerous substances.  

 

Check that the engine crane is stable and on the correct weight position before at-
tempting to remove the engine. 

 

Keep hands, limbs etc. clear of moving parts during the raising and lowering of the 
engine.  

 

Do Not 

top-up the hydraulic ram with brake fluid, or other oil types; use only hydrau-

lic oil.  

 

Do Not 

adjust the safety overload valve. 

 

Ensure that there are no persons or obstructions beneath the load before lowering.  

 

Clean and stow the engine crane correctly, with the hydraulic ram in the down posi-
tion, 

Do Not 

leave it extended; ensure storage area is dry.  

 

Failure to follow the warnings in this manual, may result in personal injury and/or prop-
erty damage.  

 

Understand the operating environment; Before each use the operator should assess, 
understand  and  where  possible  reduce  the  specific  risks  and  dangers  associated 
with the operating environment. Bystanders should also be made aware of any risks 
associated with the operating environment. 

Summary of Contents for 03685

Page 1: ...519 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environ ment take the packaging to the local amenity tip and place into the app...

Page 2: ...resentative within the EC declare that the 1 Ton Foldable Engine Crane SIP Part No 03685 2 Ton Foldable Engine Crane SIP Part No 03687 Conforms to the requirements of the following directive s as indi...

Page 3: ...c w hook HY01 00719 12 Washer M14 27 Ram handle HY01 00720 13 Nut M14 28 Base HY01 00721 15 Bolt M12x80 29 Leg HY01 00722 16 Washer M12 17 Spring washer M12 18 Nut M12 19 Bolt M16x80 20 Bolt M16x110 3...

Page 4: ...s specific to it KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area never allow untrained persons to operate the engine cra...

Page 5: ...hting Ensure that all persons in the area are aware of the operation being attempted Check the vehicle s recommended lifting points by referring to the vehicle s manu al Ensure that the lifting point...

Page 6: ...rts labour and carriage costs This guarantee does not cover consumables such as oil etc In the unlikely event of warranty claims contact your distributor as soon as possible GUARANTEE Note Proof of pu...

Page 7: ...asher Box P2 Base R Clips x4 Lock pin x4 Bolt M8 16 x16 Bolt M8 18 x8 Bolt M14 100 x3 Bolt M16 80 Bolt M16 90 Bolt M16 100 x2 Bolt M16 110 x2 M8 Nut x24 M14 Washer x3 M14 Nut x3 M16 Nut x6 M16 Washer...

Page 8: ...e Step 3 Remove the oil fill bung fully from the hydraulic ram Step 4 Lay the hydraulic ram on its side and drain the oil into a suitable container Step 5 Return the hydraulic ram to an upright positi...

Page 9: ...load still attached this is extremely dangerous it may result in personal injury and or property damage MAINTENANCE Step 1 Place the ram handle onto the release valve at the bottom of the hydraulic r...

Page 10: ...service centres It is recommended that an annual inspec tion be done by a qualified person s PRE OPERATION CHECKS Note Before each use check the oil level and thoroughly test the hydrau lic ram before...

Page 11: ...has finished this will ensure that the frame lines up correctly ASSEMBLY INSTRUCTIONS Step 1 Fit one 3 castor to the rear section of the base see right Align the four holes on the castor with the four...

Page 12: ...lock pins Push the R Clips through the small holes at the end of each lock pin to ensure they cannot fall out R Clip 13 ASSEMBLY INSTRUCTIONS cont Step 7 Secure the supports to the in side of the bas...

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