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12 

  ASSEMBLY INSTRUCTIONS….cont

 

Step 4:

 Slide both legs into the base.

 

Legs 

Base 

Note: 

Ensure all four lock pins and R-Clips are fully secured before carrying 

on with the assembly.

 

Washer 

Nut 

Bolt 

Post 

Base 

Step  6:

  Fit  the  post  to  the  base  and  secure  in 

place  using  2x  M14x100  bolts,  2x  M14  washers 
and 2x M14 nuts.

 

R-Clip 

Lock pin 

Lock pin 

Step  5:

  Secure  both  legs  in  place  by 

lifting the front of the base until the holes 
line  up;  Insert  the  lock  pins,  repeat  for 
the  other  3  lock  pins.  Push  the  R-Clips 
through  the  small  holes  at  the  end  of 
each lock pin to ensure they cannot fall 

out.

 

R-Clip 

 

13 

  ASSEMBLY INSTRUCTIONS….cont

 

Step  7:

  Secure  the  supports  to  the  in-

side  of  the  base  by  using  the  2x 
M16x100 bolts, 2x M16 washers and 2x 
M16  nuts.  Next,  secure  the  top  end  of 

the  supports  to  the  post  by  using  1x 
M16x110  bolt,  1x  M16  washer  and  1x 
M16 nut to secure. 

Supports 

Nut 

Bolt 

Washer 

Supports 

Post 

Bolt 

Washer 

Nut 

Bolt 

Boom 

Washer 

Nut 

Step 8:

 Place the boom between 

the  slots  on  top  of  the  post,  use 
1x  M16x110  bolt,  1x  M16  washer 
and 1x M16 nut to secure.

 

Note: 

The supports bend outwards at the top and inwards at the bottom 

(see diagram above left).

 

Summary of Contents for 03685

Page 1: ...519 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environ ment take the packaging to the local amenity tip and place into the app...

Page 2: ...resentative within the EC declare that the 1 Ton Foldable Engine Crane SIP Part No 03685 2 Ton Foldable Engine Crane SIP Part No 03687 Conforms to the requirements of the following directive s as indi...

Page 3: ...c w hook HY01 00719 12 Washer M14 27 Ram handle HY01 00720 13 Nut M14 28 Base HY01 00721 15 Bolt M12x80 29 Leg HY01 00722 16 Washer M12 17 Spring washer M12 18 Nut M12 19 Bolt M16x80 20 Bolt M16x110 3...

Page 4: ...s specific to it KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area never allow untrained persons to operate the engine cra...

Page 5: ...hting Ensure that all persons in the area are aware of the operation being attempted Check the vehicle s recommended lifting points by referring to the vehicle s manu al Ensure that the lifting point...

Page 6: ...rts labour and carriage costs This guarantee does not cover consumables such as oil etc In the unlikely event of warranty claims contact your distributor as soon as possible GUARANTEE Note Proof of pu...

Page 7: ...asher Box P2 Base R Clips x4 Lock pin x4 Bolt M8 16 x16 Bolt M8 18 x8 Bolt M14 100 x3 Bolt M16 80 Bolt M16 90 Bolt M16 100 x2 Bolt M16 110 x2 M8 Nut x24 M14 Washer x3 M14 Nut x3 M16 Nut x6 M16 Washer...

Page 8: ...e Step 3 Remove the oil fill bung fully from the hydraulic ram Step 4 Lay the hydraulic ram on its side and drain the oil into a suitable container Step 5 Return the hydraulic ram to an upright positi...

Page 9: ...load still attached this is extremely dangerous it may result in personal injury and or property damage MAINTENANCE Step 1 Place the ram handle onto the release valve at the bottom of the hydraulic r...

Page 10: ...service centres It is recommended that an annual inspec tion be done by a qualified person s PRE OPERATION CHECKS Note Before each use check the oil level and thoroughly test the hydrau lic ram before...

Page 11: ...has finished this will ensure that the frame lines up correctly ASSEMBLY INSTRUCTIONS Step 1 Fit one 3 castor to the rear section of the base see right Align the four holes on the castor with the four...

Page 12: ...lock pins Push the R Clips through the small holes at the end of each lock pin to ensure they cannot fall out R Clip 13 ASSEMBLY INSTRUCTIONS cont Step 7 Secure the supports to the in side of the bas...

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