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1.2.1 DESCRIPTION OF BLOCKS  
 

 

RECTIFIER:

 In LION Series UPSs, a DSP controlled IGBT rectifier with PWM technique is used to increase 

input power factor (PFC) and to decrease input current harmonics (THDI).  
The IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both supplying the 
inverter and charging the batteries.  

 
BATTERIES: 

Batteries are used as reserve DC power supply for the Inverter in case of mains failure. In LION 

Series, batteries are connected in series with a center-tap output to obtain a dual polarity DC supply. 
Batteries are discharged by the inverter during mains failure. The discharged batteries are re-charged by the 
IGBT Rectifier on a constant voltage / current limiting basis, if AC mains power is available. 
 

INVERTER

:  It  is  manufactured  by  using  the  latest  IGBT  and  DSP  (Digital  Signal  Processing)  technologies, 

and  Pulse  Width  Modulation  (PWM)  technique.  The  Inverter  converts  the  DC  BUS  voltage  supplied  by  the 
IGBT Rectifier and / or the batteries into a well regulated, fully digital controlled 3-phase AC voltage with fixed 
voltage and frequency. 
The output of the inverter is used to supply the critical loads connected to the UPS output. 

 
STATIC TRANSFER SWITCH (STATIC BYPASS): 

This is an electronically controlled transfer switch, which 

enables the critical load to be connected either to inverter output or to by-pass power source. During normal 
operation,  the  load  is  supplied  by  the  inverter  output,  but  in  case  of  an  overload  or  a  UPS  failure  it  is 
automatically transferred to the bypass source without any interruption. 
 

MAINTENANCE BYPASS SWITCH (MBS): 

This is a manually controlled mechanical switch, which is used to 

supply  the  critical  load,  using  the  bypass  source,  when  the  UPS  is  shut  down  for  maintenance  or 
troubleshooting purposes. 
The load is unprotected against mains supply disturbances and black-outs when it is connected to either static 
or maintenance bypass supply.  
 
 

1.2.2.  OPERATING CONDITIONS OF UPS 

 
    UPS may be in one of the following operating conditions: 

 

A.  Normal Operation (If Mains supply is available): 

All fuses and power switches are closed (except the Maintenance Bypass Switch), and the load is supplied by 
the Inverter Output. During normal operation, the Rectifier supplies DC power to the Inverter and charges the 
Batteries at the same time. 

 

B.  Battery Operation : 

The  Batteries  are  connected  to  the  Rectifier  output.  In  case  of  a  mains  failure  (mains  power  outage  or  AC 
input  voltage  out  of  tolerance),  the  Rectifier  stops  operating  and  the  DC  voltage  necessary  for  the  inverter 
operation  is  supplied  by  the  batteries.  Therefore  the  AC  voltage  output  supplying  the  critical  load  is  not 
interrupted, until the batteries are fully discharged. At the end of the discharging time the inverter is turned off 
and  it  start  again  automatically,  together  with  the  rectifier,  when  the  mains  power  is  restored,  and  the  UPS 
returns o normal operation. For UPS with a split bypass source, at the end of discharging time, static transfer 
switch transfers the load to the split bypass  source  without interruption if the split bypass source is available 
and in acceptable tolerances about voltage and frequency, as still the rectifier input is not available.  
The  Rectifier  is  also  turned  off  and  inverter  operates  on  batteries  during  automatic  or  manual  battery  test 
procedure.  
 

C.  By-Pass Operation : 

If the Inverter output is overloaded or in case of a problem in the UPS, the static switch transfers the load to 
the  bypass  supply  without  any  interruption,  provided  that  the  bypass  supply  is  available  and  within  the 
tolerated limits regarding voltage and frequency. At the end of the overloading period, if the fault condition is 
restored, static switch transfers the critical load again to the inverter output. Note that, during operation from 
the  bypass  supply,  the  critical  load  may  be  effected  by  any  possible  disturbances  or  power  failure  in  the 
bypass supply. 
 
 

 

Summary of Contents for LION100K

Page 1: ...20 kVA 3 Phase In 3 Phase Out Sinercom srl Headquarter Via G Cappalonga 9 A 00043 Ciampino Rm Italy tel 39 06 79800323 fax 39 06 79814644 Factory Via Cascina Secchi 247 4b 24040 Isso BG tel 39 0363 93...

Page 2: ......

Page 3: ...Power Cables 10 2 5 Safety Earth 10 2 6 Cable Connection Procedure 10 2 6 1 Description of Connection Terminals of the UPS 11 2 7 Battery Installation 12 III FRONT PANEL 14 3 1 Introduction 14 3 2 Fr...

Page 4: ...5 4 Annual Maintenance 37 5 5 Storage conditions and transportation of ups 37 VI FAULTS AND TROUBLESHOOTING 38 6 1 General Procedure for fault checking and troubleshooting 38 6 2 Before calling servic...

Page 5: ...C power is disconnected To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cables only after signalin...

Page 6: ...nternal voltage and frequency regulating software which ensures that its output to the critical load is maintained within close tolerances independent of voltage and frequency variations on the mains...

Page 7: ...ble polarity battery with common terminal Automatic and manual battery test and battery temperature compensation features 3 separate maintenance clock counters Battery charge with current limiting Aut...

Page 8: ...Switch S4 F7 F8 F9 Output Switch Fuse S5 F10 F11 F12 Battery Switch Fuse K1 Rectifier Input Contactor K2 Inverter Output Contactor Rectifier Charger 3 PHASE MAINS I P Battery Dual Polarity Maintenanc...

Page 9: ...ack outs when it is connected to either static or maintenance bypass supply 1 2 2 OPERATING CONDITIONS OF UPS UPS may be in one of the following operating conditions A Normal Operation If Mains supply...

Page 10: ...mmunation Socket DB9 female Relay Output contacts Batt circuit breaker output and input Generator input Temperature sensor Relay 2 S7 On off switch S1 AC input F1 F2 F3 S3 maintenance by pass S2 By Pa...

Page 11: ...00 Load up to 94 Load Crest Factor 3 1 Output Voltage THD linear load 3 Overload 125 Load 10min 150 Load 1min BATTERY Total Number 60 blocks 12V 2x30 serial 60 batteries external Float Charge Voltage...

Page 12: ...age is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit packa...

Page 13: ...ations are for guideline purposes only and are superceded by local regulations and codes of practice 2 5 Safety Earth The safety earth cable must be connected to the earth BUS BAR and bonded to each c...

Page 14: ...ution panel NOTE The earth and the neutral connections must be in accordance with the local rules WARNING Note that the Input Neutral N1 MUST also be connected to K10 terminal 2 6 1 Description of con...

Page 15: ...t at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be al...

Page 16: ...13 30x12V Batteries 30x12V Batteries 0 360V 360V 0 K1 K2 K3 K2 Figure 2 3 External Battery Connections 60x12V...

Page 17: ...oad on bypass indicator lamp L3 Input voltage indicator lamp L4 Rectifier run pilot lamp L5 Battery operation indicator lamp L6 Load on UPS indicator lamp L7 Output switch on indicator lamp There are...

Page 18: ...l measurements ENTER EXIT ALARM LOGS UPS LOG RECORD Page1 ENTER CLEAR LOG Page1 ENTER EXIT INFORMATION RS232 Comm 1 2 Page1 Maximum UPS power Page1 Nominal voltage and frequency Page1 Inverter firmwar...

Page 19: ...ut command Page3 ENTER EXIT PASSWORD Getting service code Page1 Type service password Page1 Type user password Page1 ENTER EXIT ADJUST in English Group adjustments Automatic settings Inverter factory...

Page 20: ...alarm messages Up previous page down next page MEASUREMENTS INPUT Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page MEASUREMENTS BYPASS Level 2...

Page 21: ...1 222 223 V Phase to neutral measured AC UPS output voltages Iout 00 0 00 0 00 0 A Measured AC RMS load currents Current alarm messages Up previous page down next page MEASUREMENTS OUTPUT Page 2 Level...

Page 22: ...n next page MEASUREMENTS DC Page 3 Level 3 Backup time 0000 min Calculated remaining time Current alarm messages Up previous page down next page MEASUREMENTS DC Page 4 Level 3 ENTER EXIT ENTER exit to...

Page 23: ...32 activity indicator for com1 and com2 MAX Power 60000 VA Maximum ups output power as VA Nom 220 050 220 050 Nominal input output voltage and frequency Current alarm messages Up previous page down ne...

Page 24: ...adjust BL DELAY CLOSED Backlight delay BL DIM CLOSED Back light half option selection Current alarm messages Up upper line down next line or options ENTER select an option OPTIONS LCD OPTIONS Page 3 L...

Page 25: ...PTIONS COMMUNICATION OPTIONS Page 4 Level 3 RELAY 7 Left and right buton relay function selection option RELAY 8 Left and right buton relay function selection option RELAY 9 Left and right buton relay...

Page 26: ...PTIONS Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page Level 3 Bypass options VAT transfer ON OFF Page1 Gen set bypass ON OFF Page1 Gen set sy...

Page 27: ...ND ON OFF Left and right disable alarm buzzer MIMIC LED TEST ENTER lamp test Current alarm messages Up upper line down next line or options ENTER apply command COMMAND MENU Page 4 Level 2 ENTER EXIT E...

Page 28: ...on recorded maximum power ENTER FAULT RESET ENTER fault reset Current alarm messages Up upper line down next line SERV CE MENU Page 2 Level 2 FAN MAINT 01000 Remaining hours to FAN maintenance BAT MAI...

Page 29: ...or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related module We saw the message in the A00 INV FAULT XXXX or R00 PFC FAULT XXXX format Numbers shown in X de...

Page 30: ...s INV CODE 0XXX Current inverter mod le status code A00 INV FAULT XXXX Hata XXXX fault occured at the inverter module CALL SERVICE A01 O P OVERCURRENT Alarm IGBT saturation alarm on inverter module A0...

Page 31: ...upted A36 INV DC DOWN Warning DC BUS voltage is less then 120 volts DC A37 AC CURR LIMIT Warning Inverter output current limited A38 FUSE FAILURE Warning Any fuse in UPS is blowned A39 PSP FAILURE Ala...

Page 32: ...frequency is normal R06 OVERTEMPERATURE Overtemperature at rectifier module call service R07 BLACKOUT There is a short blackout at the AC input voltage of the UPS this is temporary wait until the AC...

Page 33: ...if hot use air cooling system If batteries are internal check the UPS ambient temperature if normal call service L02 TH2 TEMP HIGH L04 TH2 TEMP LOW UPS TH2 cabinet inside temperature is out of tolera...

Page 34: ...nt is normal A07 SHORT CIRCUIT There is short circuit at the output of the UPS check installation and loads A08 ON MAINTENANCE The maintenance by pas switch of the UPS is ON 1 position there is a lock...

Page 35: ...ds the mesage will be cleared A26 BATTERY LOW The DC BUS or battery voltage of the UPS is low still UPS is running but DC voltage is going down If this alarm occures during mains failure it means that...

Page 36: ...very high higher then 150 the UPS limited the output current This status is temporary but if continues call service A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logg...

Page 37: ...n ATTENTION BYPASS VOLTAGE WILL BE CONNECTED TO THE OUTPUT TERMINALS OF UPS WHEN THE ON OFF SWITCH S7 IS SWITCHED ON 4 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC R...

Page 38: ...dy for uninterruptable operation When the mains voltage is not available R02 LINE FAILURE message appears on LCD display Sound warning on and off is heard at the same time UPS continues to supply the...

Page 39: ...NCE counter BATTERY MAINTENANCE counter GENERAL MAINTENANCE counter This type of protective maintenance prevents small problems turning up to big failures LION Series UPS has been designed to require...

Page 40: ...one at least two times a year in order to provide safe and efficient operation your UPS and battery group UPS generates a warning message when the maintenance time has expired 5 5 Storage Conditions a...

Page 41: ...ed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values and last status of switches This must be done before Fixi...

Page 42: ...TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn...

Page 43: ...hone and listen the modem sound NOTE Not all the modems are compatible with the command set on UPS In such a case modem should be set by connecting a PC 7 3 2 Functioning Principle The remote operator...

Page 44: ...perature sensor input 12 Function programmable relay contact output 2 14 Function programmable relay contact output 3 16 Function programmable relay contact output 4 ATTENTION Maximum 42Vac or 60Vac v...

Page 45: ...sources 2 Every electric powered device is designed appropriate to a defined power level Device capacity should be selected according to its load requirement for an efficient operation 3 Ensure to ope...

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