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Sinclair ASH-09AP, Service Manual

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Sinclair ASH-09AP Service Manual Download Page 36

1

Front Grill

1

2

Axial Flow Fan

1

3

Front Plate

1

4

Metal Base

1

5

4-way valve

1

6

4-way valve coil

1

7

Compressor

1

8

Overload Protector

1

9Nut with washer

3

10 Capillary Assy

1

11 Handle

1

12 Gas Valve   3/8

1

13 Liquid Valve   1/4

1

14 Valve Support

1

15 Right Side Plate

1

16 Wiring clamp plate

1

17 Wiring clamp cover

1

18 Terminal Board

1

19Electric Plate

1

20 Comp Capacitor  

1

21 Capacitor Clamp

1

22 Fan Capacitor

1

23 Terminal Board

1

24 Isolation Sheet Assy

1

25 Condenser Assy

1

26 Rear Grill

1

27 Top Cover

1

28 Motor Support Assy

1

29Drainage Connecter

1

30 Motor 

1

31 Backstop

1

06123401

15013156

01793005

01113017

11123204

01253027

01703054

02143014

33010020

42011103

01233103

24253002

42010254

01403012

33000018

07100003

01713424

01303151

24253001

70310014

03003918

26233101

07100005

430004022

43000400

00103072

00183008

01473004

10333005

01533024

01203725P

Qty

No

Description

Part Code

The above data are subject to be changed without notice.

ASH-09AP

Summary of Contents for ASH-09AP

Page 1: ...SERVICE MANUAL ASH 09AP ASH 12AP PRINCE SERIE ...

Page 2: ......

Page 3: ...l Output of Swing Motor W Fuse A Sound Pressure Level dB A H M L Sound Power Level dB A H M L Dimension W H D mm Dimension of Package L W H mm 2 1 5 559 25 4 228 6 MP24BA 755X260X315 710X250X180 1 5 PCB 3 15A 38 35 32 28 48 45 42 38 φ97 538 Aluminum fin copper tube 0 2 7 0 8 1060 960 860 760 8 1 Cross flow fan 1 Air Flow Volume m3 h Dehumidifying Volume l h Indoor unit C O P EER W W ASH 09AP 2 84 ...

Page 4: ...Pressure for the Suction Side MPa Model of Outdoor Unit Compressor Model Compressor Type L R A A Compressor RLA A Compressor Power Input W Overload Protector Throttling Method Fan Motor RLA A Dimension W H D mm Fan Motor Capacitor uF Air Flow Volume of Outdoor Unit Fan Type Piece Fan Diameter mm Sound Pressure Level dB A H M L Defrosting Method Climate Type Isolation Rows Fin Gap mm Coil length l ...

Page 5: ...Dimension W H D mm Dimension of Package L W H mm Net Weight Gross Weight kg 770X250X180 810X278X320 8 5 12 Cross flow fan 1 φ97 583 Aluminum fin copper tube 7 2 1 4 606 25 4 228 6 7 1 520 1 2 85 3 22 220 240V 50Hz 3224W 11000Btu h 1 5 1130 1500 7 6 3575W 12200Btu h 1110 1400 PCB 3 15A 40 38 35 31 50 48 45 41 1200 1100 980 880 20 MP24BA Dehumidifying Volume l h Model Function Total Capacity W Power...

Page 6: ...ssor Power Input W Overload Protector Throttling Method Model of Outdoor Unit Compressor Model Compressor Type L R A A Sound Power Level dB A H M L Dimension of Package L W H mm Net Weight Gross Weight kg Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side MPa Permissible Excessive Operating Pressure for the Suction Side MPa ASH 12AP C RV133H1C Rotory 28 5 2 1100 B2...

Page 7: ...Outdoor Unit Air inlet Front Panel Filter Indoor Unit Air outlet Air outlet Air inlet １４ ...

Page 8: ...Model W mm H mm D mm ASH 09AP 710 250 180 ASH 12AP 770 250 180 Air inlet grill Left Tube exit Sign Top View Right Tube exit Sign Rear View Ceiling １６ Overall and Installing Dimension of Indoor Unit ...

Page 9: ...320 Overall and Installing Dimension of Outdoor Unit over over over over Wrench Bolt Nut Ｈａｎｄｌｅ １７ ...

Page 10: ...Handle over over over over Wrench Bolt Nut １８ Units ...

Page 11: ...ASH 09AP ASH 12AP ...

Page 12: ... Indoor fan Preset speed Run Tamb Stop Stop cooling Start cooling Original operating status 6 min 3 min 6 min 1 2 1 3 Protection Antifreeze Protection If it is detected that the system is under antifreeze protection the compressor and outdoor fan will be stopped and the indoor fan will run at setting speed When antifreeze protection is released and the compressor has stopped for 3 minutes the unit...

Page 13: ...running in this case the reversal valve compressor outer fan enter simultaneously running The indoor fan will delay at most for 2min to run When Tamb Tset 4 the compressor and outdoor fan will stop but the reversal valve is still with power on the indoor unit will run at setting fan speed for 60s then will stop When Tset 2 Tamb Tset 4 the unit will maintain its original operating status Under this...

Page 14: ... timer on the system will continue to run if unit is off to set up timer on when timer on has arrived the system will run at pressetting mode Timer off If system is off to set up the timer off when to set up timer off the unit will stand by when unit is on to set up timer off when the timer off arrived the system will stop to work Timer setting change When system is in Timer status can set up time...

Page 15: ...ide louver to position 0 close up the air outlet vent After unit turned on if to set up swing function when indoor fan stop running the guide louver will stop at current position inner fan motor is running guide louver will resume to swing From Cool Dry Fan modes to Heat mode the guide louver will be opened at C position when turn on swing will run at A D from Heat mode to Cool Dry Fan mode the fa...

Page 16: ...he groove at the front case fixing the front panel 1 Disassemble Front Panel Push the filter inward and then pull it upward to remove it Unscrew the screw fixing the top cover of electric box to remove the top cover 2 Disassemble Filter Filter Manually bend the guide louver to loose the clasp at the guide louver Remove the guide louver 3 Disassemble Guide Louver Guide Louver Clasp ３５ ...

Page 17: ...it inward so that the clasps on top loose and remove the electric box cover 5 Disassemble Electric Box Cover Electric Box Cover Clasp 6 Disassemble Electric Box Grounding wire Screw Remove the grounding wire of the evaporator Remove the tube sensor Disconnect the connecting cable of the indoor motor use screwdriver to remove the screw fixing the electric box and pull open the clasp at the side of ...

Page 18: ...rainage pipe and remove the water tray Disassemble Water Tray Unscrew the screw to remove the rear pipe clamp Remove the left and right screws at the evaporator manually move the evaporator to loosen the clasp of its sideplatefromthegroove Carefullytakeouttheevaporator and pay attention to protect the connecting pipe 8 Disassemble Evaporator Rear pipe clamp Screw Evaporator Screw ７ 3 7 ...

Page 19: ...lamp Screw Unscrew the three screws fixing the motor clamp and remove the motor clamp Loosen the holding nut at the shaft sleeve on the right side of the cross flow fan Slightly lift and then pull out the motor 9 Disassemble Motor Holding Screw Motor 38 ...

Page 20: ...ng the right side plate to remove it Operating Procedures Photos Unscrew the screw fixing the handle and then remove it upwards to take it out Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover Right Side Plate Handle Screws Screws Top Cover Operation procedures pictures for outdoor uni for 12K ...

Page 21: ...the electric box Operating Procedures Photos Loosen the fastening nut fixing the axial flow fan with a spanner and then take out the nut spring gasket and flap gasket in turn Unscrew the 4 screws fixing the motor to take out the motor and then unscrew the 2 screws fixing the motor support to take it out Screws Nut Motor Motor Support ...

Page 22: ... quick as possible and keep wrapping cotton wet all the time Be sure not to burn out the lead out wire of compressor Operating Procedures Photos Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary Capillary Unscrew the three foot nuts at the foot of the compressor Unsolder the suction and the dis charge pipes of the compressor and then care full...

Page 23: ...ownwards to take it out Screw Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover Unscrew the 4 screws fixing the rear grill to re move it Rear Grill Big Handle Screws Screws Operation procedures pictures for outdoor uni for 12K ...

Page 24: ...ove Unscrew the 2 screws fixing electric box and then unscrew the 5 screws fixing the right side plate to remove it Right Side Plate Screws Unscrew the screws fixing the electric box and then pull out the inset block of lead out wire of compressor and fan motor to take out the electric box Screws Screws Screw Electric Box ...

Page 25: ...otor support to take it out Unscrew the fastening nut of the four way valve coil and remove the coil Wrap the four way valve with wet cotton and unsolder the 4 weld spots connecting the four way valve to take it out Note Refrigerant should be discharged firstly Welding process should be as quick as possible and keep wrapping cotton wet all the time Be sure not to burn out the lead out wire of comp...

Page 26: ...the gas valve Unscrew the two bolts fixing liquid valve Unsolder weld spots between liquid valve and capillary to remove the liquid valve Note During unsoldering wrap the valves with wet cloth to avoid damage for high temperature Bolts Unscrew the three foot nuts at the foot of the compressor Unsolder the suction and the dis charge pipes of the compressor and then care fully remove the pipes to ta...

Page 27: ...r will sound unless it has malfunction The circuit or the part of the air conditioner has malfunction They heat and break the insulation and lead to short circuit or creepage Measure the insulation resistance or eliminate the malfunc tion one by one If the breaker itself has malfunction then replace the breaker The transformer connection is loose or has bad contact or the transformer has malfuncti...

Page 28: ... thick and thin pipes is good Heat insulation must also be provided for the joint andthe exposed part of the copper pipe Block of outdoor heat ex changer Clean the dust accumulated on the surface of the heat exchanger Air filter were blocked Clean the filter Fan speed was set too slow To set the fan speed to high or middle speed Air circulation is insufficient Fan rotation speed becomes low Capaci...

Page 29: ...recommended Connect the circuit diagram correctly Wrong wire connection The protector itself has malfunction Use the multimeter to check whether the con tact of the compressor is on when it is not overheated If it is not on then replace the pro tector The refrigerant is not enough or is too much Adjust the volume of the refrigerant The capillary is blocked and the tem perature rises Replace the ca...

Page 30: ...door unit Separate the touching pipeline Abnormal sound and shake Touch of inner plates 1 Tighten connect screw 2 Stick absorbing clay between plates Louver of outdoor unit touched outer case Adjust location of louver Abnormal sound inside compressor Change compressor Abnormal solenoid sound from 4 way valve when heating Circuit short inside solenoid of the valve and change the solenoid valve Drai...

Page 31: ...ainboard damaged 8 Motor thermal protection Disposal methods 1 Remove the obstruction 3 Replace motor 5 Replace motor 7 Replace mainboard 6 Replace circuit board 4 Replace capacitor 2 Reassembling 6 IC board damaged during normally running there are voltage at both capacity input and output 8 Under the normal circumstances the motor will not act but in other circumstances such as evaporator is ver...

Page 32: ...PARTS GUIDE ASH 09AP ASH 12AP PRINCE SERIE ...

Page 33: ...ASH 09AP ASH 12AP Exploded View of Components and Parts of Indoor Unit ...

Page 34: ... YK1F 30510044 30510044 1 24 Guide Louver Bearing 10542011 10542011 3 25 Air Cleaner B 26 Tube Sensor 390000591 390000591 1 27 Sensor Insert 42020063 42020063 1 10512002 10 10512002 12 29 Stepping Motor MP24BA 15212107 15212107 1 30 Motor FN8G PG 15012076 150120761 1 31 Motor Clamp 26112014 26112014 1 32 Wire Clip 33 Electric Box Cover 2 20112048 20112050 1 Main Board M504F1J 1 Main Board M504F2J ...

Page 35: ...8 3 1 2 4 5 6 7 9 10 11 12 13 14 15 16 17 31 30 27 29 28 18 19 20 21 22 23 25 26 24 ASH 09AP Components and Parts List of Outdoor Unit ...

Page 36: ...21 Capacitor Clamp 1 22 Fan Capacitor 1 23 Terminal Board 1 24 Isolation Sheet Assy 1 25 Condenser Assy 1 26 Rear Grill 1 27 Top Cover 1 28 Motor Support Assy 1 29 Drainage Connecter 1 30 Motor 1 31 Backstop 1 06123401 15013156 01793005 01113017 11123204 01253027 01703054 02143014 33010020 42011103 01233103 24253002 42010254 01403012 33000018 07100003 01713424 01303151 24253001 70310014 03003918 2...

Page 37: ...2 3 4 5 6 8 10 11 12 13 1 17 18 19 22 23 27 26 25 24 14 9 7 16 20 21 15 ASH 12AP Components and Parts List of Outdoor Unit ...

Page 38: ...y 1 18 Capacitor 1 19 Capacitor 1 20 Terminal Board 2 8 1 21 AC Contactor 22 Isolation Sheet 1 23 Rear Grill 1 24 Top cover plate 1 25 Condenser Assy 1 26 Motor Support 1 27 Motor 1 150130671 11123205 01253443 01103987 01703020 33010026 42011103 None 01233417 None 42010254 01403117 33000017 01303048 07100003 07100006 26233433 00180036 自带 70310014 01713041 0120362001P 430004022 43000400 00103025 8 ...

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