Simplicity Colt ZT2148T Parts Manual Download

Page: 53 / 73

TP 400-7090-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T (S/N: 338 & below)
ZT2352T (S/N: 363 & below)

Charging Circuit

LH NEUTRAL

SWITCH

22095

TER

TTER

SWITCH

22180

IGNITION

SWITCH

20927

RKING BRAKE

SWITCH

22182

RKING BRAKE

SWITCH

22182

RH NEUTRAL

SWITCH

22095

SEA

SWITCH

22095

HOURMETER

20060

O CLUTCH

22584

20A FUSE

21603

20A FUSE

21603

20A FUSE

21603

WHITE

WHITE/GREEN

WHITE

WHITE/GREEN

WHITE/RED

WHITE

WHITE/RED

YELLO

YELLOW

YELLO

YELLOW

YELLO

YELLOW

YELLO

GRA

BLUE

BLACK

BLA

GREEN

RED

WHITE

YELLOW

VIOLET

IGNITION SWITCH

POSITION

CIRCUIT MAKE

OFF

G & M & A

& L & A

& L & S

NEGA

TIVE B

TTER

CABLE

21406

POSITIVE B

TTER

Y CABLE

21542

OUND CABLE

44014

COL

T K

OHLER

WIRE HARNESS

47949

HEADLIGHT

SWITCH

1703799

GREEN

ORANGE

20A FUSE

21603

HEADLIGHT - RH

22980

HEADLIGHT - LH

22979

ENGINE

BLOCK

WHITE

IGNITION MODULE

WHITE

RED

FUEL SOLENOID

GE REGULA

TER SOLENOID

RED

VIOLET

BLUE

21HP & 23HP K

HLER ENGINE HARNESS

IGNITION MODULE

Summary of Contents for Colt ZT2148T

Page 1: ...ce Trim 3 knife 3 Hole Drill GENERAL COVERS Covers are located at the beginning of this package Back cover is the page IMMEDIATELY AFTER the front cover If supplied the Hardware Identification Torque...

Page 2: ...THIS PAGE INTENTIONALLY BLANK...

Page 3: ...odel Number Description ZT2148T COLT 2W IS w 21 HP Kohler 48 Mower Deck ZT2348T COLT 2W IS w 23 HP Kohler 48 Mower Deck ZT2352T COLT 2W IS w 23 HP Kohler 52 Mower Deck PARTS MANUAL mowers are built by...

Page 5: ...pping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a For prevailing torque locknuts use 65 of Grade 5 torque b For flange...

Page 6: ...THIS PAGE INTENTIONALLY BLANK...

Page 7: ...2 Pump Drive Group 24 Motion Control Group 26 Motion Control Neutral Return Group 28 Hydraulic Groups 30 32 Reservoir Mount Battery Groups 34 36 Parking Brake Group Upper 38 Parking Brake Group Lower...

Page 8: ...to the following Model Nos ZT2148T ZT2348T ZT2352T Main Frame Suspension Caster Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 8 2 3 4 8 9 10 11 1...

Page 9: ...on Lock 3 4 16 9 46093 2 SPACER 75 x 1 50 x 1 00 10 22039 4 BALL JOINT 3 4 16 11 47461 6 SPACER 76 x 1 00 x 25 12 25265 32 2 CAPSCREW Hex Hd 3 4 16 x 4 13 25093 4 NUT Hex Jam 3 4 16 14 25095 2 NUT Hex...

Page 10: ...ll Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Floor Brake Cover Group NOTE Unless noted otherwise use the standard hardware torque specification c...

Page 11: ...1 3847069 1 BRAKE COVER PANEL 2 25013 16 2 CAPSCREW Hex Hd 3 8 16 x 2 3 25156 2 WASHER 3 8 4 47125 2 SPACER 39 x 1 00 x 88 5 25128 2 NUT Hex Serrated Flange 3 8 16 6 22308 4 BODY CLIP 5 16 18 7 25011...

Page 12: ...es All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Seat Seat Mount Group NOTE Unless noted otherwise use the standard hardware torque specification...

Page 13: ...47744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR 5 16 Set 5 25095 2 NUT Hex Nylon Lock 1 4 20 6 22673 2 RUBBER BUMPER 7 25013 48 1 CAPSCREW Hex Hd 3 8 16 x 6 8 25156 1 WASHER 3 8 9 46586 1...

Page 14: ...pplies to the following Model Nos ZT2148T S N 123 below ZT2352T S N 123 below Fuel Tank Mount Bumper Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 2 3 3 4...

Page 15: ...TANK RH Complete see footnote 5 3847348 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25095 4 NUT Hex Nylon Lock 1 4 20 8 25013 10 12 CAPSCREW Hex Hd 3 8 16 x 1 1 4 9 25156 12 WASHER...

Page 16: ...up applies to the following Model Nos ZT2148T S N 124 above ZT2348T ZT2352T S N 124 above Fuel Tank Mount Bumper Group NOTE Unless noted otherwise use the standard hardware torque specification chart...

Page 17: ...Gauge 4 47904 1 FUEL TANK RH complete see footnote 5 3847348 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25095 4 NUT Hex Nylon Lock 1 4 20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER...

Page 18: ...ies to the following Model Nos ZT2148T S N 123 below ZT2352T S N 123 below Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart...

Page 19: ...NO PART NO QTY DESCRIPTION Fuel Supply Hose Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 55 1 HOSE 55 4 50831 50 1 HOSE 50 5 50831 36 1 HOSE 36 6 50...

Page 20: ...wing Model Nos ZT2148T S N 124 above ZT2348T ZT2352T S N 124 above Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart Connect...

Page 21: ...l Supply Hose Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 42 1 HOSE 42 4 50831 50 1 HOSE 50 5 50831 23 1 HOSE 23 6 50833 35 1 WIRE LOOM 35 7 50833...

Page 22: ...el Nos ZT2148T ZT2348T ZT2352T Control Cover Mount Group NOTE Unless noted otherwise use the standard hardware torque specification chart See Fuel Tank Mount Group See Instrument Panel Group See Fuel...

Page 23: ...16 18 6 3847884 1 CONTROL COVER MOUNT RH 7 3847893 1 DEBRIS GUARD RH 8 25127 8 NUT Hex Serrated Flange 5 16 18 9 3847073 2 FAN SHIELD MOUNT 10 25010 8 4 CAPSCREW Hex Hd 1 4 20 x 1 11 25154 4 WASHER 1...

Page 24: ...is Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Instrument Panel Group NOTE Unless noted otherwise use the standard hardware torque s...

Page 25: ...up Footnotes 1 22180 1 SWITCH PTO 2 20060 1 HOURMETER 3 21675 1 CABLE Choke Control 4 25126 2 NUT Hex Nylon Lock 1 4 20 5 21662 1 CABLE Throttle Control 6 25010 6 2 CAPSCREW Hex Hd 1 4 20 x 3 4 7 2092...

Page 26: ...Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Headlight Group NOTE Unless noted otherwise use the standard hardware torque spe...

Page 27: ...T ZT2348T ZT2352T REF NO PART NO QTY DESCRIPTION Headlight Group Footnotes 1 22980 1 HEADLIGHT RH Complete includes Ref 2 5 2 23057 2 BULB Headlight 3 25145 2 CARRIAGE BOLT 5 16 18 x 1 4 25170 2 WASHE...

Page 28: ...e above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Engine PTO Group 9 10 11 12 13 2 3 4 5 6 7 8 3 6 7 15 14 16 17 18 19A 22 23 16 24 25 17 26 27 24 23 1A 1B 19B 2 20 21 NOT...

Page 29: ...18 6 25096 3 NUT Hex Nylon Lock 3 8 16 7 25165 3 WASHER Fender 3 8 8 43636 1 CLUTCH ANCHOR PAD 9 25156 1 WASHER 3 8 10 44853 1 CRANKSHAFT BOLT 7 16 x 2 11 45475 1 SPACER 45 x 1 88 x 38 12 23231 1 ELE...

Page 30: ...d The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Pump Drive Group 22 20 21 20 19 18 17 8 1 23 14 13 15 16 12 11 6 7 8 9 2 4 24 10 1 1 5 3 See Engine PTO Group NOTE Un...

Page 31: ...WASHER 3 8 9 25013 22 1 CAPSCREW Hex Hd 3 8 16 x 2 3 4 10 22314 1 BELT Pump Drive Set 11 25034 2 NUT Hex 3 8 16 12 25321 1 SCREW HOOK 3 8 16 x 4 1 4 13 22847 1 SPRING Extension Swivel End 14 25128 1 N...

Page 32: ...8T ZT2352T Motion Control Group 7 8A 8B 9 2A 2B 3 4 5 6 1 12 13 14 17 15 16 5 34 11 36 11 11 9 18 19A 19B 20 21 22 23 24 25 14 26 35 30 37 35 31 32 5 27 33 28 29 37 9 29 34 10 11 36 NOTE Unless noted...

Page 33: ...3 22645 2 SPRING Reverse Return 14 25033 10 NUT Hex 5 16 24 15 20979 2 CLEVIS 5 16 24 16 25213 8 2 PIN Clevis 5 16 x 1 17 25201 6 2 COTTER PIN 18 21499 2 BEARING Flange 19A 3847081 1 NEUTRAL LOCK BRAC...

Page 34: ...o the following Model Nos ZT2148T ZT2348T ZT2352T Motion Control Neutral Return Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 8 9 10 12 11 13 14...

Page 35: ...verse Return 2 25155 2 WASHER 5 16 3 25033 4 NUT Hex 5 16 24 4 25201 6 2 COTTER PIN 5 20979 2 CLEVIS 5 16 24 6 25213 8 2 PIN Clevis 5 16 x 1 7 47137 2 REVERSE RETURN BOLT 8 25127 2 NUT Hex Serrated Fl...

Page 36: ...following Model Nos ZT2148T S N 338 below ZT2352T S N 363 below Hydraulic Group 2 3 4 5 6 5 7 8 8 9 9 10 10 14 15 13 12 13 12 13 10 13 16 16 23 17 11 23 18 19 18 19 21 26 27 28 20 22 32 31 29 25 30 2...

Page 37: ...90 Deg 14 22715 1 FITTING Hydraulic 90 Deg Swivel 15 50860 6 75 1 HOSE Hydraulic 6 3 4 16 22571 2 HYDRAULIC PUMP w FAN 22571 2 2 Fan 17 50860 29 1 HOSE Hydraulic 29 18 21392 2 HOSE CLAMP 6 19 22708 2...

Page 38: ...9 9 10 18 26 27 19 21 18 22 23 24 20 37 37 32 TP 400 7090 01 CT D Copyright 2004 Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T S N 339 above Z...

Page 39: ...1 HOSE Hydraulic 6 21 50860 17 5 1 HOSE Hydraulic 17 1 2 22 23118 1 FITTING Elbow 3 8 23 23120 1 GROMMET 24 21468 1 CAP 25 48111 1 HYDRAULIC OIL RESERVOIR Complete includes Ref No 22 23 26 27 26 23121...

Page 40: ...Reserved The above parts group applies to the following Model Nos ZT2148T S N 338 below ZT2352T S N 363 below Reservoir Mount Battery Group NOTE Unless noted otherwise use the standard hardware torque...

Page 41: ...ow REF NO PART NO QTY DESCRIPTION Reservoir Mount Battery Group Footnotes 1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831 3 2 HOSE 3 4 1 BATTERY 12V 340 CCA Lawn Garden 5 25011 8 6...

Page 42: ...ed The above parts group applies to the following Model Nos ZT2148T S N 339 above ZT2348T ZT2352T S N 364 above Reservoir Mount Battery Group NOTE Unless noted otherwise use the standard hardware torq...

Page 43: ...unt Battery Group Footnotes 1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831 3 2 HOSE 3 4 1 BATTERY 12V 340 CCA Lawn Garden 5 25144 6 4 CARRIAGE BOLT 1 4 20 x 3 4 6 3847990 1 PLATE T...

Page 44: ...ts Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Parking Brake Group Upper NOTE Unless noted otherwise use the standard hardware torque specification chart...

Page 45: ...Hex Hd 3 8 16 x 3 4 8 25128 6 NUT Hex Serrated Flange 3 8 16 9 3847083 1 BRAKE HANDLE SHAFT 10 25010 14 2 CAPSCREW Hex Hd 1 4 20 x 1 3 4 11 25095 2 NUT Hex Nylon Lock 1 4 20 12 3845618 1 BRAKE LINKAG...

Page 46: ...Nos ZT2148T ZT2348T ZT2352T Parking Brake Group Lower NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 5 8 9 10 11 12 13 14 15 16 17 18 19 17 20 24 23 26...

Page 47: ...Hex 3 8 16 15 41930 2 SPACER 38 x 50 x 27 16 3847084 2 BRAKE LINK 17 25156 4 WASHER 3 8 18 25013 12 2 CAPSCREW Hex Hd 3 8 16 x 1 1 2 19 25046 2 NUT Hex Top Lock 3 8 16 20 22361 2 BRAKE SPRING 21 10546...

Page 48: ...oup NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 6 7 12 13 14 16 17 18 15 19 20 8 9 11 5 10 30 22 34A 34B 20 19 32 33 24 7 27 22 22 43 26 24 28 29 35 36 36...

Page 49: ...ock 5 8 11 19 25516 4 PIN Roll 3 16 x 1 1 2 20 21253 4 SHIM 21 47446 2 SPRING ROD PIVOT 22 25040 12 NUT Hex 5 8 11 23A 3845449 1 DECK LIFT PIVOT LH 23B 3845450 1 DECK LIFT PIVOT RH not shown 24 20095...

Page 50: ...Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Tire Wheel Group 1 2 4 3 5 6 7 8 9 10 11 12 NOTE Unless noted otherwise use the standard hardware torq...

Page 51: ...2 WHEEL ASSEMBLY Front for 13 x 5 0 x 6 Tire Complete includes Ref 4 5 4 22631S 2 4 BEARING Taper Roller 2 per wheel 5 22631S 3 4 GREASE SEAL 2 per wheel 6 47103 4 ADAPTER Caster Wheel 2 per wheel 7 2...

Page 52: ...WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREE...

Page 53: ...E WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VI...

Page 54: ...HITE WHITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RE...

Page 55: ...TE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW V...

Page 56: ...ITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED W...

Page 57: ...LLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH...

Page 58: ...E WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YEL...

Page 59: ...ELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH...

Page 60: ...1766 NC NC LH NEUTRAL SWITCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YE...

Page 61: ...86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLAC...

Page 62: ...NEUTRAL SWITCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BR...

Page 63: ...5 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLA...

Page 64: ...O is on Engine will shut off of Parking Brake is off Engine will shut off if both control levers are not locked in neutral GROUND SPEED AND STEERING LEVERS Right lever controls speed and direction of...

Page 65: ...7 46481 2 DECAL Caution Fan 8 46503 1 DECAL Fuse Location 9 47138 1 DECAL Lift Plate 10 45562 2 DECAL Hydro Release Valve 11 20337 1 DECAL Warning 12 21036 2 DECAL Grease Daily 13 23053 1 DECAL IS Ind...

Page 66: ...applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Housings Covers Spindles Blades 9 16A 16B 17 18 15 10 11 12 10 13 14 6 7 8 3 5 4 2 1A 1B Torque Capscrews to 70 Ft Lbs 95...

Page 67: ...16 18 6 22308 6 BODY CLIP 5 16 18 7 25155 6 WASHER 5 16 8 25011 6 6 CAPSCREW Hex Hd 5 16 18 x 3 4 9 46363 3 SPINDLE ASSEMBLY Complete includes Ref 10 14 10 46363 5 6 BEARING Roller 11 46363 4 3 SPACER...

Page 68: ...to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Belts Pulleys Idler Arm NOTE Unless noted otherwise use the standard hardware torque specification chart 2A 2B 3 4 5 1A 1B 6 8 7 9...

Page 69: ...WASHER Spring 5 25319 3 NUT Hex Nylon Lock 5 8 18 6 25056 4 NUT Hex Nylon Lock 1 2 13 7 25158 3 WASHER 1 2 8 21976 3 PULLEY Idler 9 47142 2 SPACER 52 x 1 25 x 70 10 25017 24 2 CAPSCREW Hex Hd 1 2 13...

Page 70: ...ove parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Rear Mount Bars NOTE Unless noted otherwise use the standard hardware torque specification chart 10 11 12 1...

Page 71: ...2 DECK PUSHER BAR 2 20095 2 GREASE FITTING 3 25093 2 NUT Hex Jam 3 4 16 4 25265 32 2 CAPSCREW Hex Hd 3 4 16 x 4 5 25160 2 WASHER 3 4 6 22111 4 ROD END SEAL 7 22039 2 BALL JOINT 3 4 16 8 46093 2 SPACER...

Page 72: ...up applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Rollers NOTE Unless noted otherwise use the standard hardware torque specification chart 20 21 22 23 24 25 15 26 27 28 1...

Page 73: ...ession 9 20594 2 COLLAR Double Split 3 4 10 25095 4 NUT Hex Nylon Lock 1 4 20 11 3846901 1 SHAFT Striper Guide RH 12 22846 2 BEARING Flange 5 8 13 25010 10 4 CAPSCREW Hex Hd 1 4 20 x 1 1 4 14 20441 3...

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Simplicity Colt ZT2148T, Parts Manual

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