6/2006
1
TP 300-5196-00-IS-SN
Dealer Setup
& Adjustment Instructions
Intermediate Frame Snowthrowers
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the
Setup
symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Mfg. No. Description
7800084
I75246E, 7.5HP OHV, Snowthrower
7800085
I7524E, 7.5HP OHV, Snowthrower
7800086
EI75246E, 7.5HP OHV, Snowthrower (CE)
7800087
I7524EX, 7.5HP OHV, Snowthrower (CE)
7800138
EI75246, 7.5HP OHV Snowthrower (CE)
Refer to the Dealer Setup & Adjustment binder Index for a
complete listing of products covered by this document.
Form No. 7100731
Revision 00
TABLE OF CONTENTS:
SAFETY RULES........................................................2
SETUP PROCEDURES
Quick Setup List.......................................................3
Uncrating .................................................................4
Reduce and Check Tire Pressures .........................4
Assembly ..................................................................5
Un-Folding Handles ................................................5
Install Drift Cutters ..................................................5
Spout Rotator..........................................................6
Control Levers.........................................................6
Clean-Out Tool........................................................6
Check Fluid Levels & Fill.........................................7
Lubricate the Snowthrower.....................................7
Lubricate the Auger Shaft & Assembly..................8
Perform Safety Checks............................................9
ADJUSTMENT PROCEDURES
Auger Drive Linkage Adjustments .......................10
Traction Drive Linkage Adjustment......................10
Speed Selector Adjustment ..................................11
Discharge Control Adjustment .............................11
Chute Direction Control Rod Gear Adjustment...12
Scraper Bar & Skid Shoe Adjustment ..................12
Drive Belt Replacement .........................................13
Traction Drive Belt Replacement ..........................13
Auger Belt Replacement .......................................14
