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OPERATING AND SAFETY PROCEDURES AND PRECAUTIONS

Important

: Prior to using jack, read and understand jack operating instructions (A), (B) and (C), detailed at right. Also  

 

read andunderstand and comply with all operating procedures and safety

 

precautions on page (2) and (3) of this manual.

Reference safety standard publications:

 

• 

Code of Federal Regulations

 - Title 29 Occupational Safety

 

and Health Standards

 (Superintendent of Documents, U.S.

 

Government Printing Office, Washington D.C. 20402)

 

 ANSI B30.1 Safety Standards

 - Jacks (American Society of

 

Mechanical Engineers

, United Engineering Center, 345 East

 

47th, New York, NY 10017)

Jack Operating Instructions:

 

(

A

) To raise, move reversing lever to the up position. Select the appropriate socket and insert lever bar, make  

 

certain that lever bar engages full depth of the socket. Grip the lever firmly and make up and down strokes 

 

exerting a controlled force. Complete each stroke and assure pawl engagement prior to each stroke reversal.

Caution

: After each down stroke, gradually release the downward force on the lever bar taking care that the 

 

holding pawl has engaged and the lever is free of load prior to completing the upward stroke. Should the lever  

 

bar be released while under load, it will suddenly 

“kick up”

, presenting a personal injury hazard.

 

(

B

) To lower, move the reversing lever to the down position, insert the lever bar as detailed in instruction (A). Grip  

 

the lever firmly and exert a controlled downward force making up and down strokes. Complete each stroke and  

 

assure pawl engagement prior to each stroke reversal.

Caution

: The down stroke releases the retaining pawl    

 

and transfers the load reaction to the lever bar  

 

 

in the operators hands. The lever must be allowed

  

 to raise slowly by exerting a controlled downward    

 

 force throughout the up stroke. Should the 

 

 downward force be released before completion of    

 

 the up stroke, the lever will suddenly 

“kick up”

,  

 

 

 presenting a personal injury hazard.

 

(

C

) Operating the speed trip (Group 1 Jacks only)

Warning

: Do not operate speed trip to lower load. This    

 

feature is to be used for dropping the rack bar  

 

 

under no load condition only.

Before Using Trip:
1.

   Be certain that the load is properly blocked.

2.

   Move reversing lever to down position. 

 

Operate the lever bar per instruction (B) above  

 

 

and ratchet lower the load onto substantial   

 

 

load supports. Continue to lower until load point  

 

 

of jack clears the load.

When jack is no longer under load, then:
3.

   To release the rack bar, move the lever bar    

 

 

to the down position, hold the speed trip lever

 

down, and gradually push the lever bar upward.  

 

 

At the point of pawl disengagement, the rack  

 

 

bar will suddenly drop.

Caution

: Keep all parts of the human body clear of rack bar

 

action during release.

Load Point

(cap)

Lifting Pawl

WARNING

Speed Trip Lever

(see instruction C)

Stops

Lever Bar

Lever 

Sockets

Jack Housing

Reversing Lever

(up)

Reversing Lever

(down)

*

 

Lubrication points 

(See maintenance and 

lubrication instructions

Base

Auxiliary Load 

Point (Toe)

Side Plate

Retaining Pawl

Trunion Brgs.

Rack Bar

*

*

*

*

*

Summary of Contents for 84A

Page 1: ...RATCHET JACKS Reference 87901 Rev A Date 0908 2525 GARDNER ROAD BROADVIEW IL 60155 REPAIR PARTS SAFETY AND OPERATING INSTRUCTIONS ATCHET JACKS...

Page 2: ...orkmanship under normal use for as long as the original purchaser owns them subject to the guidelines and limitations listed This warranty does not cover normal wear tear cosmetic items abuse overload...

Page 3: ...he lever firmly and exert a controlled downward force making up and down strokes Complete each stroke and assure pawl engagement prior to each stroke reversal Caution The down stroke releases the reta...

Page 4: ...d Precautions on page 1 which explain how the ratchet mechanism of the jack operates to shift between lifting and lowering a load 2 First have the jack examined carefully by a qualified person for sig...

Page 5: ...and other safety constraints are properly installed which follow the load during operation so as to prevent the load from becoming unstable or shifting and be sure that the jack s rack bar and mechan...

Page 6: ...o anyone in the vicinity Maintenance and Lubrication Instructions 1 Comply with procedure 2 and the inspection testing and maintenance requirements of ANSI B30 1 as determined from use experience or a...

Page 7: ...www tksimplex com 7 NOTES AND COMMENTS...

Page 8: ...AL AMERICA latinamerica tksimplex com MIDDLE EAST Phone 32 10 223322 Fax 32 10 229444 mideast tksimplex com SOUTH AFRICA Phone 27 11 908 1721 Fax 27 11 908 5806 southernafrica tksimplex com Printed in...

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