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Silverwing AEROPRAKT A22 FOXBAT, Manual

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Silverwing AEROPRAKT A22 FOXBAT Manual Download Page 152

Page 153 - © SilverWing Aviation, 2005

Summary of Contents for AEROPRAKT A22 FOXBAT

Page 1: ...Page 2 SilverWing Aviation 2005...

Page 2: ...to 30 kts and provides the unthreatening STOL capability of a genuine ultralight Yet it can cruise at 85 90kts on 14ltrs hr and has a range of more than 500 miles The cockpit is very roomy with excel...

Page 3: ...months or more is planned to build the plane there is little point in having an expensive engine bolted to the airframe or in a box using up its warranty time After installing the engine the final fin...

Page 4: ...ou will need it 5 If you are buying the kit in stages plan when you will need the engine covering paint and instruments so that they can be ordered in plenty of time 6 If you are in doubt about anythi...

Page 5: ...NG 1 170 0 0119 32 ANGLES R L 1 180 0 0171 33 DOUBLER 1 190 0 0172 34 DOUBLER X 2 1 190 0 0173 35 SUPPORT 1 200 3 4307 36 GUSSET X 2 1 200 3 4307 37 FLOORING 1 210 0 0120 38 GUSSET R L 1 220 2 0147 39...

Page 6: ...30 1 5124 01 8 PLATE 13 030 1 5124 03 9 BRACKET 13 010 1 5168 10 BRACKET 12 020 2 5181 11 STOP 13 020 1 5168 12 PAD 13 020 1 5169 13 C STICK 1 260 0 5122 00 14 BELLCRANK 12 030 1 5182 15 SLEEVE 12 030...

Page 7: ...612 5 F GAUGES X 2 FOR REMAINING ELECTRICAL PARTS SEE ROTAX AND OTHER COMPONENT SUPPLIER S OWN PARTS LISTS WHICH ARE PROVIDED WITH YOUR KIT NUTS BOLTS FASTENERS ETC SUFFICIENT QUANTITY OF THE VARIOUS...

Page 8: ...ed 1 Locate and inspect the left and right central console beams as illustrated in the drawing 2 Offer up both parts ensuring that their orientation is exactly as shown in the drawing Clico in place t...

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Page 10: ...orted as required 1 Locate and inspect the left and right landing gear LG beams illustrated in the drawing 2 Offer up both parts to the fuselage ensuring that their orientation is exactly as shown in...

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Page 12: ...pect the angle pieces and gussets as illustrated in the drawing left and right sets 2 Offer up the three parts to the fuselage left side ensuring that their orientation is exactly as shown in the draw...

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Page 14: ...s required 1 Locate and inspect door hinges as illustrated in the drawing Select the correct size bolts with stiff nuts and washers 2 Loosely assemble both hinges in turn on the left side exactly as s...

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Page 16: ...ng 2 Offer up parts and pre assemble with clicos exactly as shown in the drawing 3 Re check steps 1 and 2 When you are completely satisfied that the assembly is correct replace clicos with rivets work...

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Page 18: ...ted as required 1 Locate and inspect base plate and rear hinge bracket as illustrated in the drawing Select correct sized bolts with stiff nuts and washers 2 Offer up and loosely assemble parts exactl...

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Page 20: ...rted as required 1 Locate and inspect LG spring bracket and brace as illustrated on the drawing Select the correct size bolts with stiff nuts and washers 2 Offer up and loosely assemble parts exactly...

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Page 22: ...d loosely assemble the parts exactly as shown on the drawing Note that the rivets item 8 in drawing will not be fitted until after the floor pan is fitted The lower face of the fitting item 3 should a...

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Page 24: ...ersons with the fuselage monocoque supported as required 1 After carefully studying the four drawings locate and inspect the braces fittings and battery tray 2 Offer up parts and pre assemble with cli...

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Page 30: ...th the fuselage monocoque supported as required 1 After carefully studying the four drawings locate and inspect braces and fittings 2 Offer up parts and pre assemble with clicos exactly as shown in th...

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Page 35: ...red 1 Locate and inspect the forward floor panel as illustrated on the drawing 2 Offer up to the fuselage and clico in place exactly as shown on the drawing 3 Re check steps 1 and 2 Be especially care...

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Page 37: ...ed as required 1 Locate and inspect central console angles as illustrated on the drawing 2 Offer up parts and clico in place exactly as shown on the drawing 3 Re check 1 and 2 4 Working alternately an...

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Page 39: ...o small doublers as illustrated on the drawing 2 Offer up parts and clico in place exactly as shown on the drawing Note that the outer 3 holes in the small doublers mate with the holes previously left...

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Page 41: ...washers and the stud Note After airframe 016 the gussets were replaced with straight link plates connecting the stud 4 to the bolts 6 2 Offer up the parts exactly as shown on the drawing Clico support...

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Page 43: ...red 1 Locate and inspect aft flooring panel and floor gussets as illustrated on the drawing 2 Offer up the floor panel and floor gussets making sure the pre drilled holes in each are aligned with the...

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Page 46: ...r time but is shown now for continuity with the previous drawings 1 Using a small spatula or other suitable tool neatly fill the triangular end gaps in the floor and ceiling panels with a proprietary...

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Page 49: ...2 Clico in place exactly as shown on the drawing Note It s advisable to check that the fillets are symetrical prior to riveting That is equal distance from the fuselage centreline Any out of alignment...

Page 50: ...Page 51 SilverWing Aviation 2005...

Page 51: ...d brake components as illustrated on the drawing Select correct size bolts with castle nuts washers and cotter pins 2 Offer up the left LG leg first and fit loosely exactly as shown on drawing number...

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Page 54: ...ill if you are not able to get the work done locally contact Foxbat Aircraft Remember that the nosewheel assembly is linked into the rudder control circuit so it must rotate freely 1 Locate and inspec...

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Page 57: ...trated on the drawing Select the correct size bolts with stiff nuts and washers Note The crossbeam is not fully shown on the drawing but is the transverse component that also forms the seat back and l...

Page 58: ...Page 59 SilverWing Aviation 2005...

Page 59: ...sp of how the mixer system works The heart of it is the central control shaft illustrated in the drawing 13 040 Note how it locates in the bearings pressed into the brackets 2 forward and 3 aft Note D...

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Page 61: ...re the manual trim parts that are illustrated forward of 4 For the electric option there is a right hand bracket 5 that is not illustrated on the drawing The right hand bracket 5 gives the strength pr...

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Page 63: ...RAWING FOR PARTS REQUIRED Recommended job for two persons with fuselage monocoque supported as required 1 Locate and inspect the bracket as illustrated on the drawing 2 Offer up the part and clico in...

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Page 65: ...ob with fuselage monocoque supported as required 1 Locate and inspect the elevator bell crank bracket as illustrated on the drawing Select the correct bolt stiff nut and washers 2 Clico in place exact...

Page 66: ...Page 67 SilverWing Aviation 2005...

Page 67: ...with fuselage monocoque supported as required 1 Locate and inspect the stops and pads as illustrated on the drawing These are the bump stops for the aileron bell crank which is fixed to the aft end of...

Page 68: ...Page 69 SilverWing Aviation 2005...

Page 69: ...er pin Lightly grease the shaft locating pins 2 Offer up the central control shaft exactly as shown on drawing 13 040 on page twenty one re check assembly then tighten the castle nut don t over tighte...

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Page 72: ...as required 1 Locate and inspect the elevator bellcrank and sleeve as illustrated on the drawing Select the correct bolt with stiff nut and washer Lightly grease the sleeve inside and out 2 Offer up...

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Page 74: ...equired 1 Locate and inspect the rod 3 as illustrated on the drawing Don t include the rod 4 at this stage it will be installed later Select the correct size bolts with castle nuts washers and cotter...

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Page 76: ...son Note This job can be left until later the cover is supplied in bare aluminium but many people prefer to paint or upholster it before final fitting 1 Locate and inspect the cover as illustrated on...

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Page 78: ...commended one person job with the fuselage monocoque supported as required 1 Locate and inspect the trim cable guides as illustrated on the drawing 2 Offer up the parts and hold loosely in place with...

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Page 80: ...1 SilverWing Aviation 2005 PAGE THIRTY ONE DRAWING NUMBER 15 020 Installing the Manual trim lever SEE DRAWING FOR PARTS REQUIRED Recommended job for two persons with fuselage monocoque supported as re...

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Page 82: ...hown on the drawing and clico in place Note Providing the rudder cables are still open at their forward ends the cable guides can be threaded through later In this instance open means just a cut cable...

Page 83: ...Page 84 SilverWing Aviation 2005...

Page 84: ...ct the rudder cable the outer and inner brackets the pulley and the guard as illustrated on the drawing Select the correct size bolts stiff nuts castle nut washers and cotter pin 2 Offer up and loosel...

Page 85: ...Page 86 SilverWing Aviation 2005...

Page 86: ...ate and inspect the rudder cables the shackles and the pulleys as illustrated on the drawing Select the correct size bolts stiff nuts castle nuts washers and cotter pins 2 Offer up the parts and assem...

Page 87: ...Page 88 SilverWing Aviation 2005...

Page 88: ...for two persons with the fuselage monocoque supported as required 1 Locate and inspect the elevator bellcrank This should be pre assembled to the pivot brackets with bolts stiff nuts and washers as il...

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Page 90: ...s castle nuts washers and cotter pins Note The rod 2 on this drawing is the same part as the rod 4 on drawing number 12 040 see page twenty eight Refer to that drawing for view of forward rod connecti...

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Page 92: ...ker arm 3 drawing number 14 020 and the way the rocking action links to the flaperon control shafts 1 drawing number 13 060 The drawings are busy in comparison with previous ones but the mechanism its...

Page 93: ...Page 94 SilverWing Aviation 2005...

Page 94: ...plate the bearing and the bracket bearing as illustrated on the drawing Lightly grease the sleeve bearing surfaces Select the correct size bolts with castle nuts washers and cotter pins 2 Offer up the...

Page 95: ...Page 96 SilverWing Aviation 2005...

Page 96: ...e conduit stop as illustrated on the drawing Select the correct size bolts with castle nuts stiff nuts washers and cotter pins Lightly grease the moving surfaces where appropriate 2 Offer up the parts...

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Page 98: ...the housing as illustrated on the drawing Select the correct size screws to match the captive stiff nuts in the main brackets 2 Offer up the part and attach with the screws finger tight Note You will...

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Page 100: ...l you attach the wings See Wings and Flaperons section 1 Select the flaperon control shafts and the cardan rings as illustrated on the drawing Select the correct size bolts with castle nuts washers an...

Page 101: ...Page 102 SilverWing Aviation 2005...

Page 102: ...t the aileron rods as illustrated in the drawing Select the correct size bolts with castle nuts washers and cotter pins Lightly grease the bolts 2 Offer up the parts and loosely assemble them exactly...

Page 103: ...Page 104 SilverWing Aviation 2005...

Page 104: ...ed one person job 1 Locate and inspect the fin tip as illustrated on the drawing 2 Offer it up to the fin and attach loosely in place with pop rivets but don t compress the rivets yet Ensure that the...

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Page 106: ...s illustrated on the drawing Ensure the upward curve of the tip is on the underside of the wing 2 Offer it up to the wing and attach loosely in place with pop rivets but don t compress the rivets yet...

Page 107: ...Page 108 SilverWing Aviation 2005...

Page 108: ...in to the fuselage exactly as shown on the drawings Wind in the rear bolts until finger tight in the captive nuts and insert the pop rivets but don t compress them at this stage 3 Re check 1 and 2 Ens...

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Page 111: ...he left and right throttle levers the connecting tube the friction clamps and the spacers all as illustrated on the drawing Select the correct size bolts screws stiff nuts and castle nuts with their r...

Page 112: ...Page 113 SilverWing Aviation 2005...

Page 113: ...ailure you will still have engine power Locate and inspect the conduit stops the shackles the handles and the cables conduits Bowden cables as illustrated on the drawing Select the correct size bolts...

Page 114: ...Page 115 SilverWing Aviation 2005...

Page 115: ...e engine mounts prior to installation Select the correct size bolts with stiff nuts castle nuts washers and spring pins 2 Offer up the engine mount part 1 to the fuselage and loosely assemble exactly...

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Page 117: ...g Locate and inspect the brackets the rod the lug and the bearings as illustrated on the drawing Select the correct size bolts with nuts washers cotter pins and spring pins Brief your two assistants o...

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Page 119: ...510 7 500 9 500 15 030 Select and inspect the components and all necessary fittings as illustrated on the drawings Lightly grease all bearing surfaces 2 Offer up the parts exactly as shown on the draw...

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Page 127: ...ore proceeding Make sure you have fully grasped how the system operates including the nosewheel linkages Select and inspect the components as listed in the drawings 2 Follow the installation sequence...

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Page 130: ...s Lubricate the inner cables at this stage 2 Starting with the choke cable you can now offer up and install the components exactly as illustrated on the drawings 3 Recheck 1 and 2 4 Thoroughly examine...

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Page 134: ...rawings Observe the coil near the master cylinder exit and the slightly raised slack at the fuselage exit these are to accommodate movement Also note the nylon protection tubes at the cable tie attach...

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Page 137: ...in the drawings Temporarily fix the fuel lines in position with duct tape and trim the lengths as required but when inserting the spigots inside the lines be careful not to shave off a sliver of mate...

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Page 143: ...ufacturers For example you may have a preference for digital rather than the traditional analog engine instruments or may opt for the advantages of a modern fully digital glass cockpit such as the Bra...

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Page 150: ...bag and fittings the seat belts and the seats 2 Offer up and fix the instrument binnacle and console mouldings according to the drawing sequence Installation of the flaperon lever cowl is described o...

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Page 157: ...shown in drawing number 4 500 It s best to have two assistants at this stage Don t use force It will be necessary for an assistant to carefully lift the wing tip and adjust the wing s position whilst...

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Page 163: ...in place at the sides and rear Make sure the panel is accurately positioned The fuselage is pre drilled so using those holes as a guide carefully drill through the Lexan at strategic positions and fix...

Page 164: ...Page 165 SilverWing Aviation 2005...

Page 165: ...the top edge Next with the lower assistant supporting the windscreen and keeping it exactly central the side assistants should press the Lexan into a curve snugly following the inside contour of the w...

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Page 167: ...nents and assemble the door exactly as shown in the drawings Leave a small amount of play in the hinges shown in drawing 1 500 to allow final alignment of the R pins shown in drawing 1 600 Loosely att...

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Page 174: ...uired when applying the adhesive although skin contact should be avoided Full instructions for use are provided with our covering kit Fabric Covering Process As a general guide here are some basic ins...

Page 175: ...hing less in warm conditions 10 Tip Try to avoid excessive drip through of liquid it can sometimes remain discernible in the paint texture of the finished aircraft when viewed from certain angles You...

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Page 182: ...r frame 3 1 Confirm all project assembly work checked See relevant Build Manual page and drawing for each assembly 3 2 Fuselage monocoque checked Skin rivets joints doublers etc 3 3 Wings checked D bo...

Page 183: ...el LG leg attachments checked Fuselage brackets axle blocks calliper mounts disc wheel security axles tyres etc 5 2 Hydraulic brake system operation and effectiveness checked Fluid level fittings leve...

Page 184: ...7 6 Throttle levers choke lever and fuel taps Positions identified placarded functionally checked and in reach when strapped in 8 Fuel tanks clips and fittings senders drain tap and gascolator 8 1 Che...

Page 185: ...d is plus or minus one degree in all cases 12 2 Elevator up 22 down 22 12 3 Trim tab up 20 nose down down 30 nose up 12 4 Rudder 21 left 21 right 12 5 Ailerons up 20 down 13 12 6 Flaperon droop First...

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