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Instrument overview

Instruction Manual ColorPlus 2

13045E/3

2.4

Overview of a beverage measuring point

The following overview shows the installation of the ColorPlus 2 in a VARINLINE

housing.

Installation in a customer-specific measuring cell is made in the same way.

Figure

: Overview of a beverage measuring point with VARINLINE

housing



SICON control unit



Transmitter



VARINLINE

housing



Receiver with external checking unit



Photometer with VARINLINE

hou-

sing



Connection cable between transmitter
and receiver



Connection cable between pho-
tometer and SICON control unit



Cable for 24 VDC power supply

Summary of Contents for ColorPlus 2

Page 1: ...Document number 13045E Version 3 Valid from S N 431225 SW V129 INSTRUCTION MANUAL ColorPlus 2 Absorption Measuring Instrument...

Page 2: ...PHOTOMETER AG subject to technical changes without notice 11 2019 SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Tel 41 41 624 54 54 Fax 41 41 624 54 55 info photometer com ww...

Page 3: ...s 2 16 2 8 Scope of supply and accessories 17 2 9 Technical data for the ColorPlus 2 22 3 General safety points 26 3 1 Dangers when properly used 26 3 2 Storing the calibration aids 27 3 3 Residual ri...

Page 4: ...measuring cell windows on the VARINLINE housing79 9 5 Cleaning or replacing the measuring cell windows on the sliding measuring cell82 9 6 Cleaning or replacing the windows on the calibration measurin...

Page 5: ...strument 1 4 Additional documentation DOC NO TITLE CONTENT 13047E Brief Instructions The most important functions and the servicing schedule 13046E Reference Handbook More sophisticated menu functions...

Page 6: ...e Instruction Manual 1 10 Declaration of conformity Current technological principles were followed in designing and manufacturing the instru ment They comply with the applicable guidelines concerning...

Page 7: ...es no legal responsibility The instrument is used in a way not included in the described area of application The instrument is not properly mounted set up or transported The instrument is not installe...

Page 8: ...ance of this notice may cause explosions resulting in serious property damage and death WARNING Warning about bodily injury or hazards to health with long term effects Non observance of this warning m...

Page 9: ...ng of the pictograms All pictograms used in this document are explained below Additional information about the current topic Practical procedures when working with the ColorPlus 2 Manipulations on the...

Page 10: ...r measuring point with PVC measuring cell SICON control unit Transmitter PVC bypass measuring cell 100 50 mm optical path length Receiver with external checking unit Photometer with bypass measuring c...

Page 11: ...ne measuring point with Stainless steel measuring cell SICON control unit Receiver External checking unit Stainless steel measuring cell Measuring cell outlet Transmitter Measuring cell inlet Connecti...

Page 12: ...of a chlorine measuring point with PVDF measuring cell SICON control unit Transmitter PVDF measuring cell Measuring cell outlet Receiver with external checking unit Connection cable between transmitte...

Page 13: ...lation in a customer specific measuring cell is made in the same way Figure 4 Overview of a beverage measuring point with VARINLINE housing SICON control unit Transmitter VARINLINE housing Receiver wi...

Page 14: ...ment position for recalibration without having to inter rupt the sample flow Figure 5 Overview of a measuring point with sliding measuring cell in the adjustment position SICON control unit Transmitte...

Page 15: ...rification stage Pre treatment a ColorPlus 2 with PVC measuring cell b Compressed air control valve c Jet pump d Cleaning agent valve e Sample feed valve f Sample feed g Sample drain x Powerbox Post t...

Page 16: ...ICON control unit and ColorPlus 2 photometer are each fitted with a rating plate Figure 7 Rating plates on the instruments Manufacturer Country of origin Product name Serial number Date of manufacture...

Page 17: ...er sion 1 118342 SICON Control unit 24VDC 1 119040 SICON M Multi channel control unit 24VDC 1 118404 VIS 118407 UV PVC measuring cell water 100 mm optical path length With hex key for 32 mm window scr...

Page 18: ...T 1 20012 Instruction Manual German French English 1 20012 Reference Hand book German English 1 20012 Brief Instructions German French English 2 8 2 Optional accessories PCS ART NO NAME VIEW VARIANT 1...

Page 19: ...only 1 On request Calibration measu ring cell For sliding measuring cell 1 See the website Additional check ing units with filter values of 80 50 20 10 and 3 1 119045 24 VDC mains de vice 20 W IP66 i...

Page 20: ...r 32 mm window screw connection 2 117854 Checking unit With 1 filter 1 121764 Collecting basin 725 x 525 x 235 For basic configuration and expansion to four instruments 1 121763 Acid tank cleaning age...

Page 21: ...filter values of 80 50 20 10 and 3 1 121300 Expansion to three ColorPlus 2 in struments includ ing cleaning and Conn P Can only be operat ed in combination with the basic con figuration 1 121516 Expan...

Page 22: ...0 0 1 E to 0 3 E Measuring ranges 8 freely configurable Wavelength 1 3 different wavelengths at 254 313 or 365 700 nm 760 nm 340 nm 280 nm Resolution 0 001 E Reproducibility Extinction Tolerance 0 1...

Page 23: ...100 rel Photometer material Stainless steel 1 4301 Measuring flow cell Values Flow cell for water bypass flowcell PVC housing with hose nipple outside 9mm max sample temperature 50 C max sample pressu...

Page 24: ...y Inputs 5 x digital inputs up to max 30 VDC freely configurable Digital and analog in terfaces Ethernet microSD card for logging SW update diagnostics Modbus TCP Optional Modbus RTU Profibus DP or HA...

Page 25: ...rvice voltage 100 240 VAC 47 63 Hz Power consumption 70 W peak power 35 W continuous power 105 W peak power 45 W continuous power with three ColorPlus instruments 130 W peak power 65 W continuous powe...

Page 26: ...rrect service voltage the instrument can be dam aged The instrument may be connected only to voltage sources as specified on the rating plate DANGER Missing Instruction Manual after the instrument cha...

Page 27: ...king unit is used for recalibration the measuring accuracy of the instrument may be affected If recali bration cannot be made due to the loss of the checking unit the measuring accuracy of the instrum...

Page 28: ...e specified servicing duties 3 4 Warning and danger symbols on the instrument WARNING There are no warning or danger symbols on the instrument Users must ensure that they observe the safety measures a...

Page 29: ...hen any Internet us er can in principle access your instrument and change the configuration Please note the following points to prevent this Never connect the instrument directly to the Internet Opera...

Page 30: ...EP ADDITIONAL INFO IMAGES 1 Install the photometer onto a wall using two screws on the fastening plate A The transmit ter B must be finally positioned on the left and the receiver C on the right A reg...

Page 31: ...osition X Position of the groove Correct installation position in a horizontal product line Incorrect installation position in a horizon tal product line The following points must be observed here The...

Page 32: ...allation in an inline housing The OPL bits with measuring cell window Figure 8 pos 3 the corre sponding flood protection Figure 8 pos 8 and ring adapter Figure 8 pos 2 are already installed according...

Page 33: ...air connection must be ensured as described in the technical data Sec tion 2 9 2 The drainage of water must be possible without obstructions The system should not be exposed to direct sunlight during...

Page 34: ...nent damage to the eyes and skin Ad here to the following instructions Wear protective gogg les Wear gloves and safety clothing WORKSTEP ADDITIONAL INFO IMAGES 1 Connect the sample supply to the sampl...

Page 35: ...s follows 1a Push in the hose coupling 1b Pull the hose out of the coupling 2 Insert the hose into the coupling and en gage by applying a little pressure 5 Place the acid tank into the collecting basi...

Page 36: ...nd outlet B to a water circuit Conventional silicone hoses for nipple diame ters of 9 5 mm can be used here Ensure that the cooling water flows from bottom to top There must therefore be suffi cient p...

Page 37: ...Mounting Instruction Manual ColorPlus 2 13045E 3 37 4 7 Mounting the SICON M WORKSTEP ADDITIONAL INFO IMAGES 1 Open the shutters 2 Fasten the control unit to the wall using four screws circles...

Page 38: ...switch a suitable disconnection device switch plug should be installed near the service voltage It must be designated and easily accessible It is imperative that the protective conductor is connected...

Page 39: ...ing the cover on the SICON M WORKSTEP ADDITIONAL INFO IMAGES 1 Open the shutters 2 Loosen the fastening screws on the cover 3 Open the cover 4 Fasten the cover with the cover clamp To do this remove t...

Page 40: ...ontrol unit Figure 9 Overview of SICON M Park position for cover clamp microSD card card for log data USB connection Ethernet connection SD card adapter with holder Cover clamp in holding position Bat...

Page 41: ...r and control unit Depending on the cable used cross section and power supply the distance between the control unit and the photometer can be calculated according to the table below For cable lengths...

Page 42: ...d Green 9 24 V Brown 10 A White 11 B Yellow 2 4 7 Connection of external expan sion modules optional 3 12 19 Curr outputs 1 4 Maximum loop resistance 500 Ohm 4 21 27 Digital optocoupler outputs Termin...

Page 43: ...NECTION FOR PHOTOMETER CONNECTION FOR CONTROL UNIT Terminal Cable Terminal Cable Blue Green Blue Green Orange Brown Orange Brown Dark gray White Dark gray White Light gray Yellow Light gray Yellow 5 5...

Page 44: ...5 6 1 Overview of Profibus DP and Modbus RTU Figure 12 Overview of the Profibus DP and Modbus RTU modules Field bus interface connection printed circuit board for Profibus DP Field bus interface conne...

Page 45: ...he Profibus DP or Modbus RTU module are assigned as follows TERMINALS PROFIBUS MODBUS FUNCTIONAL DESCRIPTION 11 Ground IN Connection for cable shielding 12 A RS 485 A IN Data connection 13 B RS 485 B...

Page 46: ...When connecting directly to the RJ45 plug please note that only plugs with a short and flat design can be used In the Digi interf General menu the Modul type must be set to Profinet IO In the Digi int...

Page 47: ...n print for HART Serves as interface to HART HART terminals 5 6 5 Connecting to HART The terminals of the HART module are configured as follows Terminals HART Functional description 1 mA In Must be co...

Page 48: ...Function Values Primary variable Measuring value channel 1 Measuring value 1 Secondary variable Measuring value channel 2 Measuring value 2 Third variable Measuring value channel 3 Measuring value 3 F...

Page 49: ...15 Overview of the 4 way current output module 4 way current output Terminals 5 7 2 Connecting the 4 way current output The terminals of the 4 way current output are configured as follows Terminals 4...

Page 50: ...ng the 4 way current input The terminals of the 4 way current input are configured as follows Terminals 4 way current input Functional description 1 In 1 Current input 1 2 In 1 3 In 2 Current input 2...

Page 51: ...able with an outer diameter of 4 to 8 mm must be used Figure 17 Optional power supply with removed cover Cable to SICON 24 VDC Indicator lamp Screw terminals Cable from mains 100 240 VAC The terminals...

Page 52: ...unit are correctly mounted and connected Section 4and Section 5 2 2 1 Establish the service voltage to the pho tometer and switch it on The welcome screen appears on the display The factory setting l...

Page 53: ...tion Manual ColorPlus 2 13045E 3 53 WORKSTEP ADDITIONAL INFO IMAGES 8 Set the date and time Section 8 5 9 Enter the access code Section 8 6 10 Carry out recalibration Section 9 9 11 Back up the config...

Page 54: ...bed in detail in the Reference Handbook The instrument has a touchscreen It is operated by touching with your finger The navi gation elements change color when touched CAUTION Sensitive touchscreen Th...

Page 55: ...n screen Section 7 5 Diag button Graphical representation of the meas uring values Section 7 6 Up arrow Goes to the previous page Down arrow Goes to the next page 7 3 Menu button Pressing the Menu but...

Page 56: ...ed below 7 5 1 Page 1 Info button Figure 19 Info screen page 1 Information about the available current outputs X Source of the current output Y Measuring range of the current output Status of the inpu...

Page 57: ...Operation Instruction Manual ColorPlus 2 13045E 3 57 7 5 2 Page 2 Info button Figure 20 Info screen page 2 Contact information Display of up to 5 pending fault mes sages...

Page 58: ...n of the measuring values The measuring values can be rec orded from 3 minutes to 32 days and are graphically represented The color of the measuring value curves corresponds to the measur ing channels...

Page 59: ...lowing screen appears Figure 22 Functions of the Log display The cursor shows the time position which is represented at pos 4 The cursor position can be changed ei ther by briefly touching with your f...

Page 60: ...should occur warning and fault messages are shown here and the status line changes to orange or red Interface information Top left Logger status Top right Modbus HART Profinet or Profibus status Belo...

Page 61: ...61 7 9 Lock unlock the touch screen MANIPULATION 1 Press the lock icon top left 2 Within one second press the key bottom at the outside right Depending on the initial state the lock icon changes as f...

Page 62: ...The following applies in service mode The measuring values remain on the last values on the digital interfaces Depending on the configuration the current outputs go to 0 4 mA or remain on the last me...

Page 63: ...ce mode Path specification Page number total number of pages Main menus Instrument specific menus of the photometer Next page Meas button The instrument changes to measuring mode Menu button The displ...

Page 64: ...nter value 2 Select SI prefix Function n 10 9 u 10 6 m 10 3 k 103 M 106 G 109 Numerical entry Deletes one digit of the dis played value C Clears the displayed value ESC Touching the ESC field causes t...

Page 65: ...sing a selection item saves the configuration and completes the entry Figure 26 Example of single selection 7 11 4 Multiple selection of functions The multiple selection is identifiable by the OK butt...

Page 66: ...ctory setting is 0 3 Press the Configuration button to access lan guage selection If the desired menu does not appear press the arrow bottom right 4 Press language field circle The list of all lan gua...

Page 67: ...lect between C1 4 5 Select the source The following selection is available C1 n measuring channels M1 3 math channels A1 2 analog channels Humidity 6 Select the Range MR1 MR8 In 1 In 2 Auto 1 Auto 2 R...

Page 68: ...tom right 4 Select between L1 n 5 Select the source The following selection is available C1 n measuring channels M1 3 math channels A1 2 analog channels Humidity 6 Define the Mode The following selec...

Page 69: ...mains active until the upper threshold is again exceeded Figure 28 Threshold diagram Measuring value Upper threshold Lower threshold Time Limit active Limit passive 8 3 2 Reading if limit exceeded or...

Page 70: ...pear press the arrow at the bot tom right 4 Press the Outputs button 5 Select O1 Inactive O7 Inactive Output 6 Activate the outputs multiple selection possible Activated outputs are highlighted green...

Page 71: ...bottom right 4 To enter the time press the currently displayed time at the Time menu item and enter the new time with the number pad Confirm entry with OK The time must be entered in the format hh mm...

Page 72: ...button 2 Enter the access code and confirm with OK Factory setting is 0 3 Press the Configuration button If the desired menu does not appear press the arrow bottom right 4 Press the button to the rig...

Page 73: ...nter the access code and confirm with OK Factory setting is 0 3 Press the System info button If the desired menu does not appear press the arrow bottom right 4 In the User SD and Expert SD submenus pr...

Page 74: ...y the customer and is not responsible for any subsequent costs To avoid this situation please adhere to the following steps Carry out servicing duties according to the servicing schedule Section 9 1 W...

Page 75: ...the measuring results Cleaning is thus not absolutely essential Annually or in the event of a warning Operator Replace the desiccant on the transmitter receiver Section 9 7 Section 9 8 Obligatory mea...

Page 76: ...o longer in perfect condition 3 Clean the compensation glass circle with a suitable cleaning agent Replace the compensation glass if it is scratched or tarnished The compensation glass is found only o...

Page 77: ...al path length PVC measuring cell water VA measuring cell ozone PVDF measuring cell chlorine WORKSTEP ADDITIONAL INFO IMAGES 1 Stop the sample flow and let the measuring cell run dry 2 Interrupt the s...

Page 78: ...ve the screw connection on the measur ing cell with the special wrench 32 mm 7 The screw connection pressure ring seal and measuring cell windows can now be removed 8 Clean the measuring cell windows...

Page 79: ...the lock rings on the transmitter and receiver side 4 Remove the transmitter A and receiver B in cluding OPL bit from the inline measuring cell C and place them on a firm surface Do not put the connec...

Page 80: ...paper towel or cloth and warm soapy water if required Replace the measuring cell windows if required 9 Position the seal B in the groove of the meas uring window Replace the seal if required The measu...

Page 81: ...the transmitter A and receiver C and fasten in place with the four hex bolts 15 Clean all contact surfaces arrows on the inline housing 16 Reinsert the transmitter and receiver with at tached ring ad...

Page 82: ...ndows sliding measuring cell Sliding measuring cell Kalrez seal or other Measuring cell window Teflon slide ring Ring nut The cleaning or replacement process is the same for both measuring cell window...

Page 83: ...er towel cloth or warm soapy water Replace the seal or measuring cell win dow if required 7 Position the seal Figure 29 pos 2 in the bore 8 Reposition the measuring cell window Figure 29 pos 3 in the...

Page 84: ...ow Teflon slide ring Ring nut The cleaning or replacement process is the same for both calibration measuring cell win dows The following steps describe the procedure for only one window WORKSTEP ADDIT...

Page 85: ...uring cell win dow if required 4 Position the seal Figure 30 pos 2 in the bore of the calibration measuring cell 5 Reposition the measuring cell window Figure 30 pos 3 on the seal 6 Position the Teflo...

Page 86: ...sing The instrument must not be operated when the housing is removed under any circum stances Before opening wait until the instrument has cooled down to a manageable tempera ture The following proced...

Page 87: ...ice voltage to the photome ter 2 Loosen the three hex bolts and remove the cover on the receiver 3 Replace the desiccant as follows Remove the old saturated desiccant bag A On the new desiccant bag sh...

Page 88: ...s the ESC button and check the nominal value on all other channels Go back to the C1 menu Typically the nominal value is set to 0 00 E on instruments that measure in absorbance Meas channels Channel n...

Page 89: ...bration with the sliding measuring cell to be carried out the instrument must be specially configured at the factory After this configuration has been made Calibr cell is displayed in the title bar of...

Page 90: ...instruments that measure in absorbance Meas channels Channel n Lin Log on Log The nominal value is set to 100 0 on instruments that measure in transmittance Meas chan nels Channel n Lin Log on Lin 5...

Page 91: ...ain after recalibration has been made ac cording to the following point and the value has been read Clean the measuring cell be fore the functional check if re quired There must be no air bubbles in t...

Page 92: ...actual value with the value on the checking unit In the event of a deviation of more than 2 the measuring value or absolute 0 1 T repeat steps 1 to 5 If the measured value deviates once again then con...

Page 93: ...moving the UV light source The service voltage must be interrupted before opening the housing The instrument must not be operated when the housing is removed under any circum stances Before opening wa...

Page 94: ...he new UV light source up to the stop in the holder and fasten in place with the Allen bolt The marking on the light source must match that on the holder 8 Reinsert the plug on the print 9 Replace the...

Page 95: ...mely dangerous Instrument parts may also be dam aged Local regulations for electrical installations must be observed at all times WORKSTEP ADDITIONAL INFO IMAGES 1 Interrupt the service voltage to the...

Page 96: ...the fault message according to Section 10 3 The reading appears to be wrong Ensure that the sample to be measured corresponds to the operating conditions Section 2 9 1 Section 9 9 Carry out recalibrat...

Page 97: ...service voltage is faulty ADJUST FAULT Recalibration could not be carried out The instrument is soiled The nominal value for the ad justment does not match the value of the medium SOILING The soiling...

Page 98: ...e data on the microSD card does not match the current software Update was performed incor rectly WATCHDOG The internal fault monitoring has been actuated The program has been re started Program crash...

Page 99: ...rent hoses Defect in the electronic system Service technician LIGHT SOURCE 1 3 The detector for monitoring the light source receives no light from the corresponding light source Defective light source...

Page 100: ...DESCRIPTION POSSIBLE CAUSES DEFAULT VALUES The default values were loaded If no parameters were initial ized or if all parameters were lost the default values are loaded CRC EXPERTS A fault was determ...

Page 101: ...resentatives is available online at www photometer com Please have the following information ready when you contact a SIGRIST service point or customer service The serial numbers of the connected inst...

Page 102: ...nit Section 5 4 Remove cleaning agent connections carefully Injuries to the eyes and skin due to the uncontrolled release of cleaning agent into the surrounding area Non observance of this warning can...

Page 103: ...ts Storage for such components must fulfill the usual conditions It is important to note that the storage temperature must be be tween 20 and 50 C All components that come into contact with the sample...

Page 104: ...ssible If the original packaging is no longer available note the following information Before packaging close the openings of the instrument with adhesive tape or plugs so that no packaging materials...

Page 105: ...Electronics Circuit boards electromechanical components display touchscreen transformer and cables To be disposed of as electronic waste Parts which come into contact with water PVC Local disposal ce...

Page 106: ...M 26 65x2 62 114083 Enclosure ColorPlus transmitter Du alScat 114098 O Ring FEP FKM 37 69x3 53 ColorPlus Measuring cell SS 114854 Cooling transmitter ColorPlus spare part 114900 OPL bit wrench for Col...

Page 107: ...for ColorPlus 2 117926 Checking unit UV 10 for ColorPlus 2 117927 Checking unit UV 20 for ColorPlus 2 117928 Checking unit UV 50 for ColorPlus 2 117929 Checking unit UV 80 for ColorPlus 2 114901 OPL...

Page 108: ...ColorPlus 2 Spare parts list 108 13045E 3 ARTICLE NUMBER ARTICLE NAME REMARKS 119064 O Ring EPDM 35x1 5 70 Shore A For compensations glass of the 50mm measuring cell 111834 Battery 3V CR 2032 button...

Page 109: ...Spare parts list Instruction Manual ColorPlus 2 13045E 3 109 This page is intentionally blank...

Page 110: ...e instrument 28 Dangers 7 26 Date and time 71 Decommissioning 102 Desiccant receiver 87 Desiccant transmitter 86 DIL switch 42 Directives 6 Disposal 105 Distance max 41 Documentation additional 5 E El...

Page 111: ...17 Screen lock 61 SD card adapter 40 Service center 101 Service mode 62 Servicing duties 75 Setting the current outputs 67 Setting the limits 68 Setting the outputs 70 SICON M 39 40 41 Sliding measur...

Page 112: ...SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Tel 41 41 624 54 54 Fax 41 41 624 54 55 info photometer com www photometer com...

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