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SIGMATEK HGT 1053, Operating Manual

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SIGMATEK HGT 1053 Operating Manual Download Page 30

HGT 1053

10.1" HANDHELD OPERATING PANEL

5.4 Key Switch

The key switch is two-stage and evaluated via the SCP 111 connected to the HGT 1053.
For application info, see 20.1.3 Key Switch.

Page 28

24.03.2021

Summary of Contents for HGT 1053

Page 1: ...Date of creation 23 02 2021 Version date 24 03 2021 Article number 01 245 1053 E HGT 1053 10 1 Handheld Operating Panel Operating Manual ...

Page 2: ...erved No part of this work may be reproduced edited using an electronic system duplicated or distributed in any form print photocopy microfilm or in any other process without express permission We reserve the right to make changes in the content without notice SIGMATEK GmbH Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occ...

Page 3: ...m for process data and parameters The output is shown on a 10 1 inch TFT color display WXGA 800 x 1280 with LED backlighting With the LASAL visualization tool graphics can be created on the PC then stored and displayed on the handheld operating panel The available interfaces can be used to exchange process data or configure the handheld operating panel The operating system application and applicat...

Page 4: ... and Guidelines 15 3 1 Residual Risks 15 3 2 Safety of the Machine or Equipment 15 3 3 Regular Technical Inspection of the Emergency Stop 16 3 4 Regular Technical Inspection of Safety oriented Switches 16 3 5 Guidelines 16 3 5 1 Functional Safety Standards 16 3 5 2 EU Conformity Declaration 17 3 6 Safety Relevant Parameters 17 4 Technical Data 18 4 1 Performance Data 18 4 2 Electrical Requirements...

Page 5: ...tch 28 5 5 Confirmation Switch 29 5 6 Emergency Stop 30 6 Mechanical Dimensions 31 7 Assembly Installation 32 7 1 Check Contents of Delivery 32 7 2 Cooling 32 7 3 Wall Mount 33 8 Wiring 34 8 1 Recommended Shielding 34 8 1 1 Connection from the Control Cabinet to the HGT 1053 34 8 2 ESD Protection 35 8 3 USB Interface 35 9 Process Diagram 36 10 Status and Error Messages 37 11 Operation Start up 47 ...

Page 6: ...ttery Change 56 15 2 Exchanging the Battery 56 16 microSD Card 58 16 1 Exchanging the microSD Card 58 17 Display Burn In Effect 60 17 1 Screen Saver 60 18 Disposal 61 19 Accessories 62 19 1 Touch Pen 62 19 2 Edge Protection 62 19 3 Battery 62 20 Application Information 63 20 1 Configuring Safety Components 63 20 1 1 Minimum System Requirements 63 20 1 2 Adding the HGT 1053 to a SAFETYDesigner Proj...

Page 7: ...10 1 HANDHELD OPERATING PANEL HGT 1053 20 2 Storage Media 64 20 3 Updating the Operating System 65 20 4 HW Facts 65 24 03 2021 Page 5 ...

Page 8: ...nology is required Further help and training information as well as the appropriate accessories can be found on our website www sigmatek automation com Our support team is happily available to answer your questions Please see our website for our hotline number and business hours 1 2 Important Reference Documentation l Safety System Handbook l Documentation Connection Cables for Operating Devices l...

Page 9: ...e situation dangereuse qui faute de prendre les mesures adéquates entraînera des blessures graves voire mortelles Respectez toutes les consignes pour éviter des blessures graves voire mortelles WARNING Warning indicates that death or serious injury can occur if the specified measures are not taken To avoid death or serious injuries observe the all guidelines Avertissement d une situation dangereus...

Page 10: ... blessures graves voire mortelles DANGER Danger for persons with pacemakers implanted defibrillators or other active implants Danger pour les personnes portant un stimulateur cardiaque un défibrillateur implanté ou d autres implants actifs CAUTION Danger for ESD sensitive components Les signes de danger pour les composants sensibles aux décharges électrostatiques WARNING Magnetic field warning Ale...

Page 11: ... operator is responsible for safe handling as well as proper operation The current operating manual can be found on our website If necessary contact our support Subject to technical changes which improve the performance of the devices The following operating manual is purely a product description It does not guarantee properties under the warranty Please thoroughly read the corresponding documents...

Page 12: ...e product or its online availability indicated Maintain this operating manual in readable condition and keep it accessible for reference Regarding the requirements for Safety and health connected to the use of machines the manufacturer must perform a risk assessment in accordance with machine guidelines 2006 42 EG before introducing a machine to the market Before commissioning this product check t...

Page 13: ...absence de dommages mécaniques sur le boîtier The module complies with EN 61131 2 In combination with a machine the machine builder must comply with EN 60204 1 standards For your own safety and that of others compliance with the environmental conditions is essential The control cabinet must be connected to ground correctly To perform maintenance or repairs disconnect the system from the power supp...

Page 14: ...gy Functional Safety Les instructions contenues dans ce manuel technique doivent être suivies Pour un fonctionnement sans erreur le transport et le stockage appropriés sont essentiels L installation le montage la programmation la mise en service initiale l exploitation la maintenance et la mise hors service ne peuvent être effectués que par une personne qualifiée Dans ce contexte on entend par per...

Page 15: ...s techniques CAUTION As required by EN ISO 13850 section 4 1 and EN 60204 1 section 10 7 1 confusion between a functioning and non functioning handheld operating panel is possible must be prevented Conformément à la norme EN ISO 13850 section 4 1 et EN 60204 1 section 10 7 1 la confusion entre un panneau de commande portatif fonctionnel et non fonctionnel doit être évitée If an operating panel is ...

Page 16: ...SUDesigner HTML5 the Safety application is created using the SAFETYDesigner Basic information on Safety Functional Safety can be found in the Safety System Handbook Training for the LASAL development environment with which the product can be configured is provided Information on our training schedule can be found on our website Page 14 24 03 2021 ...

Page 17: ...es smell and light l dangerous contact voltages l the effects of electrical magnetic and electromagnetic fields produced during operation for example on pacemakers and implants l possible effects of information technology devices cell smart phones etc l release of non environmentally compatible substances and emissions 3 2 Safety of the Machine or Equipment Strict compliance with the safety guidel...

Page 18: ...al and electromechanical safety oriented components e g relays switches etc must be regularly checked for correct function Emergency stop switch at least 1x month Key switch at least 1x year Confirmation switch at least 1x year Please note the requirements of your machine Due to Type C standards or other guidelines requirements could differ regionally 3 5 Guidelines The product was constructed in ...

Page 19: ...ded on the SIGMATEK website See Products Downloads or use the search function and the keyword EU Declaration of Conformity 3 6 Safety Relevant Parameters Input Module Safety Parameters1 HGT 1053 PFHD 1 1E 11 1 h MTTFD 296 years DC 99 Confirmation switch B10D 100 000 Emergency stop switch B10D 325 000 Key switch B10D 10 000 1 Depending on the application the probability of failure must be determine...

Page 20: ...onfirmation switch 2 normally open contacts 3 stage Key switch 2 normally open contacts Emergency stop switch 2 normally closed contacts Signal generator no Display Resolution 10 1 TFT color display WXGA 800 x 1280 pixels Operating field Touch screen multi touch projective capacitive Status LEDs Multi LED red green Real time clock yes battery buffered Cooling semi passive fan activated only when r...

Page 21: ...t without current limiting supply maximum 9 A for 110 µs Inrush current with 24 V 10 A fixed voltage supply maximum 1 9 A for 500 ms USB current load maximum 0 5 A The specified supply voltage refers directly to the device connection Take the generated voltage drop via the hybrid cable into consideration and if necessary increase the required supply voltage INFORMATION For USA and Canada The suppl...

Page 22: ...from all sides 85 3 Life span By compliance with the ambient conditions the brightness of the display sinks after 15 000 operating hours to 50 of the original brightness Due to the manufacturing process individual pixel errors cannot be excluded to 100 and therefore do not constitute a reduction in quality 1 If there is no display data the display remains black when the backlighting is on 2 Displa...

Page 23: ...nel with which 10 finger input zoom and gesture functions can be implemented Data can be input using fingers a project capacitive touch pen as well as with thin gloves The device must always be grounded or for cable connected devices the ground must be correctly connected to ensure stable operation of the touch screen The touch function may still have to be individually adapted to the respective e...

Page 24: ...lti touch applications buttons and control elements that should be operated at the same time must have a realistic minimum clearance INFORMATION The size of the buttons and operating elements directly affect the operability of the application Small operating elements should therefore be avoided 4 6 Input Input Multi touch screen PCAP Page 22 24 03 2021 ...

Page 25: ...ating conditions pollution degree 2 EMC resistance according to EN61000 6 2 industrial area increased requirements according to EN 62061 EMC noise generation according to EN 61000 6 3 Household area according to EN 61000 6 4 industrial area Vibration resistance EN 60068 2 6 5 150 Hz amplitude 3 5 mm transition frequency 8 42454 Hz acceleration 1 g duration 10 cycles cycle 1 octave minute Shock res...

Page 26: ...HGT 1053 10 1 HANDHELD OPERATING PANEL 4 8 Miscellaneous Article number 01 245 1053 Hardware version 1 x Operating system Gecko Approvals CE TÜV Austria EG type examined Page 24 24 03 2021 ...

Page 27: ...ld be noted that many of the USB devices on the market do not comply with USB specifications this can lead to device malfunctions This may cause the device to malfunction It is also possible that these devices will not be detected at the USB port or function correctly It is therefore recommended that every USB stick or USB supply be tested before actual use 24 03 2021 Page 25 ...

Page 28: ... Pin Wire color Function L yellow Safety interface H J green Safety interface L G black Safety interface shield E red 24 V DC C black GND A shield ETH shield U white Gigabit Ethernet DA TX T red DD S blue DD R pink DC P grey DC O yellow DB RX N green DB RX M brown DA TX Page 26 24 03 2021 ...

Page 29: ... Display LEDs Multi LED Status Lights green Supply voltage OK During operating system start Application running Lights red Supply voltage NOT OK Lights yellow Supply voltage OK Operating system not started or still in Start mode Blinks red Application error or reset INFORMATION Within the application the multi LED green red can be controlled as desired 24 03 2021 Page 27 ...

Page 30: ...HGT 1053 10 1 HANDHELD OPERATING PANEL 5 4 Key Switch The key switch is two stage and evaluated via the SCP 111 connected to the HGT 1053 For application info see 20 1 3 Key Switch Page 28 24 03 2021 ...

Page 31: ...TION Activating the confirmation switch is a deliberate action Do not press the confirmation switch for longer than required to confirm the affected operation The confirmation switch is part of the safety related feature Only the person activating the confirmation switch may work in the danger zone The confirmation switch can be operated with the hand used to hold the operating panel The confirmat...

Page 32: ...HGT 1053 10 1 HANDHELD OPERATING PANEL 5 6 Emergency Stop The emergency stop has 2 channel construction For application info see 20 1 5 Emergency Stop Page 30 24 03 2021 ...

Page 33: ...10 1 HANDHELD OPERATING PANEL HGT 1053 6 Mechanical Dimensions Dimensions 226 x 264 x 76 mm W x H x D Material Housing PC ASA Color RAL7024 Front glass 1 1 mm Weight 1 25 kg 24 03 2021 Page 31 ...

Page 34: ...critical core temperature is reached mostly caused by a high CPU GPU load and simultaneously high ambient temperatures The fan remains active until the CPU is cooled to a temperature that allows passive cooling The device can therefore reliably operate at full capacity without performance loss at the maximum operating temperature and extend the lifespan of the the fan during idle times A fan is wi...

Page 35: ...0 1 HANDHELD OPERATING PANEL HGT 1053 7 3 Wall Mount Using the corresponding wall mount the panel can be attached to the provided holder A1 on the back see dimensions for counter piece 24 03 2021 Page 33 ...

Page 36: ... must be placed next to sources of strong electromagnetic noise It is recommended that wiring the connector cable in parallel with power cables be avoided whenever possible 8 1 1 Connection from the Control Cabinet to the HGT 1053 It is recommended that the shielding be mounted at the entry point of the control cabinet housing Noise can then be deflected from the electronic components before reach...

Page 37: ...rom the product the potential should be equalized by touching the control cabinet or ground terminal Electrostatic loads through clothing and shoes etc can thereby be dissipated Avant de connecter ou de déconnecter un appareil à le produit le potentiel doit être égalisé en touchant l armoire électrique ou la borne de terre Les charges électrostatiques à travers les vêtements et les chaussures etc ...

Page 38: ...HGT 1053 10 1 HANDHELD OPERATING PANEL 9 Process Diagram Page 36 24 03 2021 ...

Page 39: ...cyclic objects exceeds the maximum time the time can be configured using 2 system variables n Runtime Remaining time n SWRuntime Preset value for runtime counter Optimize the application s cyclic task Use higher capacity CPU Configure preset value 03 POINTER Incorrect program pointers were detected before running the user program Possible Causes n The program memory module is missing not programme...

Page 40: ... The processor is defective Solution n Correct programming error n Exchange CPU 06 GENERAL ERROR General error An error has occurred while stopping the application via the online interface This error occurs only during the development of the operating system 07 PROM DEFECT An error has occurred while programming the memory module Causes n The program memory module is defective n The user program i...

Page 41: ...GRAM LENGTH Reserved 13 PROG END A memory module was successfully programmed Info 14 PROG MEMO The CPU is currently programming the memory module Info 15 STOP BRKPT The CPU was stopped by a breakpoint in the program Info 16 CPU STOP The CPU was stopped by the programming software Info 17 INT ERROR The CPU has triggered a false interrupt and stopped the user program or has encountered an unknown in...

Page 42: ...eap is too small No memory could be reserved while calling an internal function or an interface function is called from the application Causes n Memory is only allocated but not released Solution n Clear memory 23 NOT LINKED When starting the CPU a missing module or a module that does not belong to the project was detected Solution n Recompile and download the entire project 24 DIV BY 0 A division...

Page 43: ...estart report error to SIGMATEK 31 SEARCH FOR OS The boot loader is searching for the operating system in RAM Restart report error to SIGMATEK 32 NO DEVICE Reserved 33 UNUSED CODE Reserved 34 MEM ERROR The operating system loaded does not match the hardware configuration Solution n Use the correct operating system version 35 MAX IO Reserved 36 MODULE LOAD ERROR The LASAL Module or project cannot b...

Page 44: ...ile loading the application Cause n Application was deleted Solution n Reload the application into the control 47 APPL SAVE ERROR An error has occurred while attempting to save the application 50 ACCESS EXCEPTION ERROR Read or write access of a restricted memory area I e writing to the NULL pointer Solution n Correct application errors 51 BOUND EXCEEDED An exception error has occurred while access...

Page 45: ... time cannot be configured 2 ms for 386 CPUs 1 ms for all other CPUs Solution n Optimize the application s real time task RtWork n Reduce the clock time for the real time task of all objects n Correct application errors n CPU is overloaded in real time use a higher capacity CPU 68 BACKGROUND RUNTIME The total time for all background objects exceeds the maximum time the time can be configured using...

Page 46: ...ry is empty Solution n Analyze log file Event00 log Event19 log n Check configuration n Exchange battery for powering the internal program memory 95 USER DEFINED 0 User definable code 96 USER DEFINED 1 User definable code 97 USER DEFINED 2 User definable code 98 USER DEFINED 3 User definable code 99 USER DEFINED 4 User definable code 100 C_INIT Initialization start the configuration is run 101 C_R...

Page 47: ...60 110 C_WRONG_CONNECT No connection to the required channels 111 C_WRONG_ATTR Wrong server attributes 112 C_SYNTAX_ERROR Non specific error Recompile and download all project sections 113 C_NO_FILE_OPEN An attempt was made to open an unknown table 114 C_OUTOF_NEAR Memory allocation failed 115 C_OUT OF_FAR Memory allocation failed 116 C_INCOMAPTIBLE An object with the same name already exists but ...

Page 48: ...curred while burning the operating system 232 OP INSTALL The operating system is currently being installed 240 USV WAIT The power supply was disconnected the UPS is active The system is shutdown 241 REBOOT The operating system is restarted 242 LSL SAVE 243 LSL LOAD 252 CONTINUE 253 PRERUN The application is started 254 PRERESET The application is ended 255 CONNECTION BREAK Page 46 24 03 2021 ...

Page 49: ...médiate de HGT 1053 p ex cartes de crédit cartes à bande magnétique DANGER This device is equipped strong magnets which can pose a danger to people with implants such as pacemakers Cet appareil est équipé d aimants puissants ce qui peut représenter un danger pour les personnes porteuses d implants tels que les stimulateurs cardiaques 11 2 Operation 11 2 1 General The Safety functions key switch co...

Page 50: ...ired triggering of functions or damage to the device Ne posez pas le panneau de commande sur son écran tactile Évitez également de poser quoi que ce soit sur l écran tactile Cela peut entraîner des erreurs de fonctionnement des déclenchements intempestifs de fonctions ou des dommages sur l appareil Do not place the panel on loose or unstable surfaces It could fall onto the floor and be subsequentl...

Page 51: ...round terminal Electrostatic loads through clothing and shoes etc can thereby be dissipated Avant de connecter ou de déconnecter un appareil à le produit le potentiel doit être égalisé en touchant l armoire électrique ou la borne de terre Les charges électrostatiques à travers les vêtements et les chaussures etc peuvent ainsi être éliminées 11 2 2 Evaluating Operating Elements The operating panel ...

Page 52: ...ical stress must therefore be avoided For storage and transport the same values for humidity and vibration as for operation must be maintained Temperature and humidity fluctuations may occur during transport Ensure that no moisture condenses in or on the device by allowing the device to acclimate to the room temperature while turned off Page 50 24 03 2021 ...

Page 53: ...2 Transport Storage During storage ensure that all protective covers if available are placed correctly so that no contamination foreign bodies or fluids enter the device The existing battery in the device must be replaced after approx 20 years If the device is to be stored longer the battery must be removed to prevent leakage 24 03 2021 Page 51 ...

Page 54: ...er soit en éteignant le terminal soit en désactivant l écran tactile via l application pour éviter d activer involontairement des fonctions ou des commandes The touch screen can only be cleaned with a soft damp cloth To dampen the cloth a mild cleaning solution such as antistatic foam cleaner is recommended To avoid fluids cleaning solutions from getting into the housing the device must not be spr...

Page 55: ...ommages corporels et matériels INFORMATION To ensure the optimal function of the device the touch screen should be cleaned at regular intervals 14 2 Service This product was constructed for low maintenance operation 14 2 1 Calibrating the Touch Screen The touch screen is calibrated at the factory You should therefore only recalibrate the touch screen when press point changes are noticed This can b...

Page 56: ...r cushioning CAUTION Danger of injury from damaged components Damage to the device especially the touch screen poses a cut hazard In such a case use safety gloves Risque de blessure par des composants endommagés Les dommages à l appareil en particulier à l écran tactile présentent un risque de coupure Dans ce cas utilisez des gants de sécurité In the event of a defect repair send the device with a...

Page 57: ...r number 01 690 055 Use type CR2032 batteries from RENATA only Disconnect the device from the supply before changing the battery WARNING Danger of fire and explosion Slight to serious injuries can occur from incorrect use of the battery Do not recharge disassemble or throw batteries into fire Danger d incendie et d explosion Des blessures légères à graves peuvent résulter d une mauvaise utilisatio...

Page 58: ... If the battery is empty the following settings are reset or data is deleted l Time reset to default value 15 2 Exchanging the Battery 1 Turn off the device supply 2 Create ESD compliant conditions 3 Remove the locking screws with a Torx screwdriver 4 Carefully lift the cover to avoid damaging the connecting cable between the housing sections and access the battery holder Page 56 24 03 2021 ...

Page 59: ...1053 5 Remove the battery from the holder 6 Install the new battery with the correct polarity pole facing up away from the circuit board 7 Close the cover caution connecting cable and tighten the locking screws 0 2 Nm 24 03 2021 Page 57 ...

Page 60: ...bsolutely necessary defective etc 16 1 Exchanging the microSD Card 1 Turn off the device supply 2 Create ESD compliant conditions 3 Remove the locking screws with a Torx screwdriver 4 Carefully lift the cover to avoid damaging the connecting cable between the housing sections and access the microSD holder The card holder is located below the fan Page 58 24 03 2021 ...

Page 61: ...ss the lock on the side caution card springs out due to mechanism 6 Remove card 7 Insert the new microSD card 8 Ensure that the latch is completely engaged 10 Close the cover caution connecting cable and tighten the locking screws 0 2 Nm 24 03 2021 Page 59 ...

Page 62: ... over a longer time period e g a single screen l Operation at high environmental temperatures l Operation above specifications The effect can be avoided reduced by the following actions l Using a screen saver l Deactivating the display when not in use e g screen display black l Continuously changing screen content e g video INFORMATION Deactivating the display backlighting only does not prevent Bu...

Page 63: ...NG PANEL HGT 1053 18 Disposal INFORMATION Should you need to dispose of the device the national electronic scrap regulation must be observed The device appliance must not be disposed of as household waste 24 03 2021 Page 61 ...

Page 64: ...h Pen Description Order number Touch pen with holder V3 01 690 059 3 19 2 Edge Protection Description Order number Edge protector 10 12 246 1033 Z1 19 3 Battery Description Order Number Lithium battery RENATA with 20 mm strap one sided 01 690 055 Page 62 24 03 2021 ...

Page 65: ...egrated as follows 1 Create a new project or open an existing one 2 Add an SCP 111 to the hardware tree if not already available 3 Right click on 0 SAFETY_INTERFACE then via Add Device add the HBG HBG CAN 20 1 3 Key Switch In the SAFETYDesigner Safe_Input5 and Safe_Input6 are used fort he two channel application of the key switch 20 1 4 Confirmation Switch In the SAFETYDesigner Safe_Input1 and Saf...

Page 66: ...être invité à exécuter un processus d activation défini 20 2 Storage Media The operating system and customer application are stored on the internal storage device starting from HW2 0 INFORMATION At least 1 Gbyte of the total memory must be reserved for the update process packages To ensure longevity of the memory writing cyclic data to the internal storage medium should be avoided lifespan drastic...

Page 67: ...written In is strongly recommended to backup import data before the update process 20 4 HW Facts INFORMATION The Safety functions must be used with the SIGMATEK SCP 111 exclusively The status of the safety related inputs confirmation switch key switch emergency stop switch is sent to the SCP 111 which decodes these functions and makes them available for further use The key switch must be tested at...

Page 68: ...ter added 22 4 5 Minimum Distance between Operating Elements for Multi touch Applications Chapter added 31 6 Mechanical Dimensions Dimensions expanded 64 20 2 Storage Media Text expanded lifespan drastically reduced 04 03 2021 17 3 6 Safety Relevant Parameters PFHD changed to 1 1 24 03 2021 18 4 1 Performance Data Cache deleted USB added internal interfaces Page 66 24 03 2021 ...

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