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SIGMATEK CSTO 082, Manual

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CSTO 082 

C-DIAS SAFETY-DIGITAL OUTPUT MODULE 

 

Page 2 

31.01.2018 

 

Contents 

 

List of Illustrations ............................................................................................... 3

 

List of Tables ........................................................................................................ 3

 

Explanation of Safety Symbols........................................................................... 4

 

Documentation Note ............................................................................................ 4

 

Delivery Condition ............................................................................................... 4

 

Operator Due Diligence ....................................................................................... 4

 

Installation ............................................................................................................ 5

 

General Instructions for Operating the Safety Modules .................................. 5

 

The C-DIAS bus and Connector Layout ........................................................................ 6

 

Designated Use .................................................................................................... 9

 

Mechanical Dimensions .................................................................................... 10

 

Technical Data .................................................................................................... 11

 

Output specifications ................................................................................................... 11

 

Maximum inductive load L (mH) at load current I (A) .................................................. 12

 

Maximum capacitive load C (µF) at load current I (A) ................................................. 12

 

Electrical requirements ................................................................................................ 13

 

Safety Conformity .............................................................................................. 14

 

Conformity with EU Standards .................................................................................... 14

 

Functional safety standards ........................................................................................ 14

 

Safety parameters ....................................................................................................... 14

 

Environmental conditions ............................................................................................ 15

 

Miscellaneous ............................................................................................................. 15

 

Output Power Supply ........................................................................................ 15

 

CSTO 082 Circuit ................................................................................................ 16

 

LED Display ........................................................................................................ 17

 

Connector Layout .............................................................................................. 18

 

Summary of Contents for CSTO 082

Page 1: ...hing off inductive loads 1 2 15 05 2017 12 Specifications of maximum allowable output loads re fined 1 3 04 12 2017 5 8 9 14 8 14 15 Removed standard IEC 61508 Added amendments Category 4 and EN Added...

Page 2: ...5 The C DIAS bus and Connector Layout 6 Designated Use 9 Mechanical Dimensions 10 Technical Data 11 Output specifications 11 Maximum inductive load L mH at load current I A 12 Maximum capacitive load...

Page 3: ...hanical dimensions 10 Fig 4 Inductive load 12 Fig 5 Capacitive load 12 Fig 6 CSTO 082 circuit 16 Fig 7 Connector plug coding 19 Fig 8 Simplified status diagram 20 Fig 9 Output circuit structure 22 Fig...

Page 4: ...start up of individual modules or the entire Safety application the instructions and explanations in this documentation must be followed explicitly Delivery Condition The individual SIGMATEK Safety c...

Page 5: ...ccording to EN 62061 Safety guidelines EMVG Function and operation To power the Safety modules correctly the C DIAS bus must be used see below The construction and structure are shown in the following...

Page 6: ...5 5 CDIAS_ RD 5 CDIAS_ WR 6 6 CDIAS_A6 6 CDIAS_A7 7 7 CDIAS_A4 7 CDIAS_A5 8 8 CDIAS_A2 8 CDIAS_A3 9 9 CDIAS_A0 9 CDIAS_A1 10 10 CDIAS_D6 10 CDIAS_D7 11 11 CDIAS_D4 11 CDIAS_D5 12 12 CDIAS_D2 12 CDIAS...

Page 7: ...ication be tween the Safety CPU and the design tool SafetyDesigner On the C IPC and coupler modules connectors are provided over which the C DIAS bus must be externally supplied with a voltage of 24 V...

Page 8: ...afety output module CSTO 082 is suited for use in systems with optional modules and interface variables in accordance with the system hand book version 1 5 sections 1 6 7 1 and 7 2 To use the Safety o...

Page 9: ...re people who have completed training or have been trained under supervision of qualified personnel and have been author ized to operate and maintain safety related equipment systems and facilities in...

Page 10: ...CSTO 082 C DIAS SAFETY DIGITAL OUTPUT MODULE Page 10 31 01 2018 Mechanical Dimensions Fig 3 Mechanical dimensions...

Page 11: ...current per channel 2 A Maximum total current per output group 2 outputs 2 A Maximum total current complete module 8 A up to a max 45 C ext temperature 6 A up to a max 50 C ext temperature 4 A up to a...

Page 12: ...age 12 31 01 2018 Maximum inductive load L mH at load current I A Fig 4 Inductive load Maximum capacitive load C F at load current I A Fig 5 Capacitive load I A L mH C F 0 6400 1 25 0 5 1600 3 13 1 40...

Page 13: ...upt time for volt age interruptions 10 ms Standard UL 508 E247993 Table 4 Electrical requirements Electrical requirements for UL IMPORTANT The device was tested in accordance with the UL 508 Norm as a...

Page 14: ...65 EU RoHS Directive Functional safety standards EN IEC 62061 SIL 3 or SIL CL 3 EN ISO 13849 PL e Cat 4 Configuration 2 channel redundant diverse Safety parameters Diagnostic coverage DC 95 94 Probab...

Page 15: ...061 Shock resistance EN 60068 2 27 15 g Protection Type EN 60529 IP 20 Table 6 Environmental conditions Miscellaneous Article number 12 892 082 Hardware version 1 x Table 7 Miscellaneous Output Power...

Page 16: ...CSTO 082 C DIAS SAFETY DIGITAL OUTPUT MODULE Page 16 31 01 2018 CSTO 082 Circuit Fig 6 CSTO 082 circuit For the functions and LED display see the following chapter LED Displays...

Page 17: ...he 24 V supply for outputs and clock signals are within the defined limits RN Green RUN Indicates the time unlimited LED ST off operational mode ST Yellow Status Lights permanently The module is curre...

Page 18: ...et 3 connector plugs with spring terminals Phoenix Contact FK MCP 1 5 4 ST 3 5 is included in delivery of the C DIAS module TO1 group 1 X1 1 Digital output 1 TO2 group 1 X1 2 Digital output 2 TO3 grou...

Page 19: ...ec tions A red coding pin is thereby placed in the socket Concurrently the protruding nose is removed from the corresponding pin in the plug The respective plug can therefore only be inserted into the...

Page 20: ...osis based on the LEDs alone consult the corresponding chapter in the Safety System Handbook as well For an exact error analysis the SafetyDesigner must be used Restart Errors The following diagram sh...

Page 21: ...will remain in the error status and must be restarted d A change to the error status can also occur from the POST and Temp OP mode if other internal errors are detected or errors in remote modules oc...

Page 22: ...CSTO 082 C DIAS SAFETY DIGITAL OUTPUT MODULE Page 22 31 01 2018 Output Circuit Fig 9 Output circuit structure...

Page 23: ...start button S1 should have a 2 channel connection R2 The signal lamp P1 should turn on immediately after pressing the start button S1 To activate the signal lamp P1 a safe output can be used R3 For...

Page 24: ...ion and wired to 2 safe inputs The normally closed contacts of the Emergency Stop switch S2 are connected to the signal outputs A and B over 2 channels cross circuit detection and wired to 2 safe inpu...

Page 25: ...012 Con nectors Pin Connection X2 1 Normally open start button S1 B 2 Normally open start button S1 B 3 Normally closed Emergency Stop S2 A 4 Normally closed Emergency Stop S2 b X3 1 Output A 2 Clock...

Page 26: ...CSTO 082 C DIAS SAFETY DIGITAL OUTPUT MODULE Page 26 31 01 2018...

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