Sigma SPRIZZA SPZ 40 Instruction, Use And Maintenance Manual Download

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Via Artigianato 85 – 25030 Torbole Casaglia.

(BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43

INSTRUCTIONS, USE AND MAINTENANCE MANUAL

SPRIZZA SPZ 40

Translation of the original instructions

Edition date 01/01/2015

Summary of Contents for SPRIZZA SPZ 40

Page 1: ...rtigianato 85 25030 Torbole Casaglia BRESCIA ITALY Tel 030 265 04 88 Fax 030 265 01 43 INSTRUCTIONS USE AND MAINTENANCE MANUAL SPRIZZA SPZ 40 Translation of the original instructions Edition date 01 01 2015 ...

Page 2: ...mensions 15 10 1 3 Packaging 16 10 2 Control panel 16 10 3 Type of drive and motor 17 10 4 Storage and conservation of the machine 17 10 4 1 Storage 17 10 4 2 Storing the machine 17 10 5 Types and features of the product and of the treated materials 17 10 6 Type and features of machine emissions 17 11 Transport and installation 18 11 1 Machine on pallet 18 11 2 Machine without pallet 18 11 3 Descr...

Page 3: ... to tension belts and chains 32 14 6 Special maintenance 33 14 7 Machine cleaning 34 15 Troubleshooting 35 15 1 Machine lock up and necessary solutions 35 16 Machine exploded view 36 16 1 Casing exploded view 45 17 Recommended spare parts and optional 46 17 1 Recommended spare parts 46 17 2 Recommended spare electrical parts 46 17 3 Optional 46 18 Electrical Drawing 47 19 Demolition and disposal 4...

Page 4: ...ndards are to be considered valid only for the machines intended to be placed on the EU market or for which compliance with Laws Directives etc issued by the EU was expressly required by the customer and formally accepted by SIGMA SRL These references and instructions have no meaning and value for all machines not intended for the EU market apart from the above exceptions 1 1 Foreword This manual ...

Page 5: ...tive 89 336 EEC Regulation EC No 1935 2004 of the European Parliament and of the Council of 27 October 2004 on materials and articles intended to come into contact with food and repealing Directives 80 590 EEC and 89 109 EEC Commission Regulation EU No 1183 2012 of 30 November 2012 amending and correcting Regulation EU No 10 2011 on plastic materials and articles intended to come into contact with...

Page 6: ...owl or damage the machine paint and plastic parts Use of the machine in unsuitable places 3 2 Warranty mode of provision The purchaser must immediately notify the supplier of any detected machine defects the supplier will quickly analyse the non conformity and decide in collaboration with the purchaser on the actions to be taken After agreement with the supplier the purchaser must give the same th...

Page 7: ...p goggles masks and helmet Do not wear loose clothing or with fluttering hems ties torn clothes open jackets etc to avoid the risk of entanglement During maintenance and cleaning operations the operator must release the master switch OFF and secure the system for example by removing the plug and leaving it in a clearly visible position Never leave the machine unattended during operation pay attent...

Page 8: ...isks Use of PPE Machine limits and destination Intended and or prohibited uses X X X 4 Safe operating method and procedures X X 6 Safety signs X X 6 1 Organisation of the manual and how to consult it X X 7 Machine description X 8 Control panel description X X 10 2 Storage and conservation of the machine X 10 4 Noise emitted by the machine X 10 6 Machine handling and transportation X X 11 1 Descrip...

Page 9: ...matches that of the machine check the plate on the machine and on the wiring diagram chap 18 Connection to the line MUST be done via a CE standard blocked socket fitted with three valves adequate to the amount of current absorbed during machine operation The electrical mains must have an automatic circuit breaker with adequate features to those of the machine where the opening distance between con...

Page 10: ... expose the cable to high temperatures in contact with sharp edges water or solvents Avoid unsafe positions Find the most suitable position that ensures absolute stability Always exercise extreme caution Always take the plug out of the socket after use and before cleaning and maintenance and before moving the machine and leave it in a clearly visible place Never use extension cables outdoors Make ...

Page 11: ... devices and guards ATTENTION Wear the provided PPE during operation e g shoes with reinforced tip gloves goggles and masks Clean the machine thoroughly after use Do not remove the safety devices Do not put any object through the plates with the machine on Before any manoeuvre wait for the machine to completely stop turn it off and disconnect it from the mains ...

Page 12: ...ICAL MAINTENANCE TECHNICIAN Person in good health conditions who is qualified by title appointment and or experience as a mechanical maintenance operator and has read and understood this operating and maintenance manual HANDLING OPERATOR Person in good health conditions who is qualified by title appointment and or experience to handle loads and has read and understood this operating and maintenanc...

Page 13: ...ment from right to left to modify the planarity of the lower plate support surface There is an appropriately graduated adjustment handle on the right side of the mobile part to adjust the distance the two plates must maintain during processing i e the final thickness of the dough Numbering is purely indicative and does not refer to cm or mm 1 LIFTING LEVER used to lift and lower the plates 2 PLANA...

Page 14: ...astic All of these components can be easily disposed of and are not dangerous to the environment and or a hazard to personal safety Adequately separate the different materials for subsequent reuse or separate disposal Surface treatment paint electrolytic galvanising chemical nickel plating Teflon coating electro polishing to ensure high technical performance hygiene and durability The Sigma packag...

Page 15: ...1 Units of measurement The units of measurement used in the manual are Millimetres mm Kilograms kg Kilowatts kW 10 1 1 Technical data MODEL MACHINE MASS kg POWER kW ELECTRICAL POWER SUPPLY PLATE DIAMETER SPZ 40 105 0 55 230V 50Hz 1 phases PE Ø 400 10 1 2 Dimensions MODEL A B C SPZ 40 720 770 570 ...

Page 16: ...Instructions use and maintenance manual Pag 16 48 SRIZZA 40 10 1 3 Packaging MODEL A B H SPZ 40 610 860 820 10 2 Control panel CONTROL PANEL 1 START STOP BUTTON 2 INDICATOR LIGHT ...

Page 17: ...neath the machine to avoid corrosion due to condensation 10 4 2 Storing the machine Storage before a long period of inactivity Clean the machine thoroughly Disconnect it from the electrical system If possible put it back in its original packaging 10 5 Types and features of the product and of the treated materials CONDITIONS OF USE Environmental conditions the machine must be installed inside a lit...

Page 18: ...Use the required P P E e g shoes with reinforced tip Standards on lifting using a forklift truck always use a pallet to move the machine 11 2 Machine without pallet To remove the machine from the pallet lift it as shown in the figure below with appropriately robust straps Make sure that the lifting equipment is adequate to the load work in an uncluttered area and during movements always keep the l...

Page 19: ...operations 11 3 1 Installation For its stability the machine is fitted with adjustable rubber feet and it can be placed on a suitably strong table or base The machine must be positioned on a smooth surface and able to support the weight floor with resistance above 20 kgcm 2 The walls and the floor must be in good condition and easy to clean ...

Page 20: ...le and things The socket into which the plug will be inserted must have adequate features to the maximum current of absorption of the load and comply with the laws and regulations in force including being correctly connected to the earthing system which must be periodically checked by an authorised and competent technician The electrical connection must be done by a qualified electrician according...

Page 21: ...evices The alarm and signal devices on the machine in question are PIZZATO MICRO SWITCH This micro works as follows by lowering the lifting lever the machine stops Pizzato micro switch IN THE EVENT OF A HAZARD LOWER THE LIFTING LEVER ATTENTION Do not use the safety device as STOP ...

Page 22: ...th a continuous smooth and gradual movement Once the ball has been flattened stop the machine Only when the machine is stopped bring the lever with red knob back to the left Move the two plates away by acting on the lifting lever check the dough is properly centred and if necessary flatten the pizza Using the lifting lever lower the plates take the shaped pizza and place it on the previously flour...

Page 23: ... least 700 750 of dough For minimum thicknesses achievable we can say that the machine does not have a theoretical limit the softer and workable is the dough the smaller the thicknesses obtainable Therefore the limit on the minimum thickness is given by the workability of the dough A soft and perfectly leavened dough can become very thin while a harder or elastic dough will give a greater final th...

Page 24: ...s of about 2 4 stop leavening while between 4 and 6 it is slowed 2 Using the refrigerator from 24 to 48 hours at most use flours with W 210 230 and with P L 0 4 0 5 ALVEOGRAPH It measures the strength and balance of the dough ratio between toughness and elasticity P Toughness L Extensibility W Strength P L Ratio between toughness and extensibility In this case also as in the previous it will not b...

Page 25: ...AST To minimise elasticity toughness of the dough in the presence of very strong flours we recommend using natural enhancers consisting of wheat flour deactivated yeasts malt flour etc These types of products must be added to the flour for a maximum of 1 They make the dough workable without eliminating any of its characteristics DIRECT DOUGH no 1 This dough is recommended for short term workers th...

Page 26: ... of flour use intermediate or strong flours W 300 350 P L 0 5 0 6 L 0 55 0 60 of water G 30 of salt G 5 of fresh yeast G 20 of oil g 10 of Prima Stretch wheat flour deactivated yeast malt flour Firstly introduce the water in the bowl and then the flour and the other ingredients Knead in the mixer machine for 12 14 minutes if the machine is one speed the rpm of the spiral must be 150 If using a two...

Page 27: ...ircuit this equipment separates the machinery from the mains it is placed on one side of the machine VERIFICATION INTERVAL METHOD m F 14 3 Stop circuit and safety micro switch Purpose stop the machine Function the machine stops by pressing the STOP button ONLY lower the lifting lever in an emergency To restore machine operation the operator must restart the cycle by pressing the START button after...

Page 28: ... functions the contacts on the terminal board and the integrity of the cables of the luminous indicators and of the earthing VERIFICATION INTERVAL METHOD m F M 14 5 Routine maintenance Check the external components of the machine lifting lever planarity adjustment lever Check the belt wear after the first few months of processing Check bolt tightening of the entire machine INTERVAL METHOD m F M ...

Page 29: ...loth Put the clamp back and tighten cut the excess cloth Clean and flour the new cloth before using the machine 1 DISC DIAMETER 2 CLOTH STRUCTURE 3 CLAMP 4 NEW CLOTH INTERVAL METHOD s F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Before performing any of the following operations wear PPE such as shoes with reinforced tip and non sli...

Page 30: ...fset of about 5mm 3 16 Tighten the motor fixing screws 2 put the upper casing back and tighten the screws 1 To ensure the correct belt tension see chap 14 4 4 ATTENTION it is recommended to change the full series of belts to prevent the formation of dust INTERVAL METHOD s F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Before performi...

Page 31: ...m the base to relieve the tension on the cable once it is mechanically connected It is recommended to use a wooden block Insert the cable through the lower pulley where the lifting handle support is located Connect the cable eyelet to the lifting handle support A Connect the other end of the cable using the bolt nut and washer to the counterweight B Pull the lifting handle forward to tension the c...

Page 32: ...h are readily available on the market For further information contact the seller or consult these sites http www sitspa it it IT Trasmissioni_a_cinghia_Poly V html e http www megadyneveneto it index php it component k2 item 223 pluriband Describe how to properly tension a drive chain is also very complicated The chain tension is correct when by pushing it with your thumb halfway on the free sectio...

Page 33: ...electrician referring to the diagrams attached at the end of the manual Please note that both the micro screws are blocked with Bblock230 which is a product suitable for clamping screws and or nuts that come loose due to vibrations Bblock230 is a highly resistant product and can only be removed by heating the product at about 250 C with naked flame or furnace obviously check that the product does ...

Page 34: ...RVAL METHOD g F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Consistent use of the following procedures will ensure that your sprizza is in good working condition Clean the sprizza body with warm water Do not use too much water in the front control panel area Do not clean the sprizza using a hose Do not use abrasive sponges to clean ...

Page 35: ... Personnel authorised by the employer and or qualified personnel in possession of the technical knowledge of the work The upper plate does not rotate smoothly 1 Loose belt 2 Worn belt 1 Tension the belt 2 Replace the belt Personnel authorised by the employer and or qualified personnel in possession of the technical knowledge of the work Intermittent noise Lack of grease to the transmission gears G...

Page 36: ...Instructions use and maintenance manual Pag 36 48 SRIZZA 40 16 Machine exploded view EXPLODED VIEW 1 ...

Page 37: ...17 47 14 BEARING 13000324 5 1 17 MM HUB 01150012 6 1 MULTIGRIP BELT 12003951 7 1 PULLEY PLATE 85126023 2 8 1 DUCT PULLEY 50HZ 01153077 9 1 LOW SUPPORT 01153039 10 1 6206 2RS 30 62 16 BEARING 13000317 11 1 SPRIZZA CASING 86153031 8 12 1 SHAFT SUPPORT WHEEL 01153013 13 1 UPPER PLATE COVER 01153002 14 1 DUCT WHEEL 85153045 3 15 4 BUSHING 15005013 16 2 COUNTERWEIGHT 01153046 2 35 1 COUNTERWEIGHT ROPE ...

Page 38: ...ual Pag 38 48 SRIZZA 40 EXPLODED VIEW 2 TABLE EXPLODED VIEW 2 Pos Q ty Description Drawing 1 1 WHEELS PLATE 01153009 2 12 SUPPORT WHEELS PIN 01153006 3 1 WHEELS SHAFT LONG 01153038 7 5 WHEELS SHAFT SHORT 01153036 1 8 18 WHEELS 01153005 2t ...

Page 39: ...Instructions use and maintenance manual Pag 39 48 SRIZZA 40 EXPLODED VIEW 3 ...

Page 40: ... 11 4 BUSHING 17 20 L15 01209034 12 1 SMALL SHAFT LEVER 01153025 13 1 SMALL SHAFT 01153021 14 2 BUSHING KU 08X10X10 15005013 15 1 BLACK WHEEL 01153046 2 16 1 MICRO LEVER 01153020 7 17 1 BUSHING 12 15 L12 15000512 18 1 MICRO CAM 01078004 19 1 SUPPORT PRESSURE 02153034 3 20 2 M12 FORK 23010202 21 2 BEARING 6201 12 32 10 13000312 22 1 RED KNOB 60 M12 14002208 23 1 SHAFT KNOB 01153017 24 1 SHAFT SUPPO...

Page 41: ...os Q ty Description Drawing 1 3 BLACK KNOB 14002204 2 1 LIFTING LEVER 85153018 2 3 1 PLATE LEVER 85153043 4 4 1 LIFTING SUPPORT 85153019 1 5 1 BUSHING 12 15 L12 15000512 6 3 SCREW M8x23 01165022 7 1 BASE 86153030 6 8 2 ARM SUPPORT 85153022 1 9 2 BUSHING 20 25 L20 15000508 10 1 COLLAR DIN 20 14000820 ...

Page 42: ...40 EXPLODED VIEW 5 TABLE EXPLODED VIEW 5 Pos Q ty Description Drawing 1 1 UPPER COVER 86153041 2 1 RING 02153026 1 3 2 BLACK KNOB 14002201 4 2 AISI 430 STAINLESS STEEL RING 23013006 5 2 POLYPROPYLENE BELT 06000017 UL 6 2 M12 FORK 23010202 7 1 SPINDLE 01153037 ...

Page 43: ...aintenance manual Pag 43 48 SRIZZA 40 Pos Q ty Description Drawing 8 1 LOWER COVER 86153027 1 9 4 SCREW M12x25 DIN 558 10 4 BLACK RUBBER FEET 14002603 11 1 REAR COVER 86153029 5 28 1 RUBBER DISC Ø29 01153062 EXPLODED VIEW 6 ...

Page 44: ...IDE 86153048 2 3 1 COUNTERWEIGHT 86153047 2 4 1 SMALL PLATE 02153070 5 1 MASTER SWITCH 25003063 6 1 INDICATOR LIGHT 25009029 7 2 SCREW M6x12 DIN 7985 8 2 SCREW M6x12 DIN 7985 9 1 MICRO SWITCH 25001327 Exploded view 7 Table exploded view 7 Pos Q ty Description Drawing 1 1 M71 2P 0 55 kW 230V 50Hz SINGLE PHASE 11000412 2 1 MOTOR PULLEY 01153076 ...

Page 45: ... and maintenance manual Pag 45 48 SRIZZA 40 16 1 Casing exploded view Pos Q ty Description Drawing 1 1 BIG UPPER CASING 86153028 2 2 1 SMALL UPPER CASING 86153041 3 1 REAR CASING 86153029 5 4 1 LOWER CASING 86153027 1 ...

Page 46: ...ADE UPPER SUPPORT 12 01153042 BLADE LOWER SUPPORT 12 01153004 BLACK KNOB 4 14002201 WING NUT HANDWHEEL 4 14002302 BELT 1 12003339 6203 BEARING 1 13000324 6201 BEARING 2 13000312 17 2 Recommended spare electrical parts Description Q ty Drawing MASTER SWITCH 1 25003009 INDICATOR LIGHT 1 25009029 MICRO 1 25001327 17 3 Optional Description Q ty Drawing BASE WITH WHEELS 01153057 1 RUBBER DISC diam 27 0...

Page 47: ...Instructions use and maintenance manual Pag 47 48 SRIZZA 40 18 Electrical Drawing SPRIZZA 40 Wiring diagram ...

Page 48: ...ent or on its container indicates that the product must be disposed of separately from other waste at the end of its useful life The manufacturer plans and manages separate collection of this equipment at the end of its life Users who wish to dispose of this equipment must therefore contact the manufacturer and follow its system for separate collection of the equipment at the ends of its life Prop...

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