SIG MAYHEM 40 Manual Download Page 16

secured in this way, level the wings and then slowly let go. Ideally
the wings should stay level when you put them there. If one wing
panel drops lower, it means that it is heavier than the other panel.
When flying the model, this imbalance can cause the airplane to
"pull" to the heavy side, especially in loops and up line maneuvers.
To make the airplane track true, the light wing panel needs weight
added so it will balance level with the other panel. Add stick-on
weights or push finishing nails into the light wingtip to achieve 
balance. Always make sure the weights cannot come loose.

INCIDENCE & THRUST ANGLES
The MAYHEM 40 was built at the factory with the following specs:

Wing Incidence:

0

O

Stab Incidence:

0

O

Engine - Side View

0

O

down

Engine - Top View

2

O

right

FLYING
If you have carefully followed this assembly manual, test flying your
MAYHEM 40 should be a lot of fun. Try to choose a calm day with
little or no wind for the first flight. Good conditions allow you to 
better evaluate and more accurately adjust the trim requirements
for your airplane. As we've mentioned before, a good running, 
reliable engine is a must for the ultimate success of your airplane.
Take the time to solve any engine problems before you try to fly.

Always make it part of your pre-flight routine to check each control
on the airplane, making sure the surfaces are moving in the 
correct directions. Also check each control linkage to be sure they
are secure and that nothing is loose.

After starting and warming up the engine, taxi the MAYHEM out to
the take-off position on the flying field. Hold up elevator during the
taxi to keep the tailwheel firmly to the ground. For take-off, the 
airplane should be lined-up with the center of the field with the
nose pointed directly into the wind. Hold a little up elevator and
smoothly advance the throttle - do not slam the throttle full open all
at once. The airplane should roll forward smoothly, tailwheel on
the ground. As speed builds, back off of the up elevator input and
use the rudder as needed to maintain a straight takeoff run. The
tail will come up as flying speed is reached and a little up elevator
will lift the MAYHEM off the ground.

Maintain a straight outbound flight path, climbing at a shallow angle
until a safe maneuvering altitude is reached. Make your control
inputs smooth and avoid jerking the sticks. Once you achieve a
safe altitude, throttle back slightly to a nice "cruising" speed.

THROTTLE MANAGEMENT: The MAYHEM, and similar designs,
are not designed to fly at high air speeds. The key to their unique
flying characteristics is super light weight construction and extra
large control surfaces. Full throttle is only for takeoff and aerobatic
maneuvers.

For normal level flight, you should throttle back to 

cruising speed. Also, never dive the MAYHEM at full throttle (see
CAUTION note about control surface flutter at end of this page).

Once you've settled at cruising altitude and speed, adjust the trims
as needed to achieve hands off straight and level flight. Take it
easy with the MAYHEM for the first flight, gradually getting
acquainted with it as you gain confidence. Take the MAYHEM to a
safe altitude and throttle the engine back to idle. This will give you
a good idea of the glide characteristics. While still at idle, steadily
increase up elevator to get a feel for the stall characteristics. Stalls
tend to be very gentle with the nose dropping straight ahead with
little tendency to drop a wing. This is great information to have
when set up for your first landing.

16

Balance the MAYHEM with everything on board, including the 
propeller, spinner, etc. Do not leave anything off the airplane that
will be on it during flight. DO NOT fill the fuel tank - the tank must
be empty during balancing!

BALANCE POINTS REFERENCE CHART

* Percentage of Mean Aerodynamic Chord

% of

distance aft of

MAC*

wing leading edge

29%

4.06"

31%

4.34"

33%

4.62"

34%

4.76"

35%

4.90"

36%

5.04"

37%

5.18"

38%

5.32"

For initial test flying and familiarization purposes, we suggest a
starting balance point of 33% MAC, which is approximately 4-5/6"
behind the leading edge of the wing.

IMPORTANT NOTE: Balanced means the airplane sets perfectly
level when supported at the desired balance point - NOT slightly
nose down or nose up - PERFECTLY FLAT LEVEL!

As your experience with the MAYHEM 40 increases, you can
adjust the balance point to suit yourself. In general, as the balance
point is moved aft, the airplane will become more responsive and
less stable in all axis. Some pilots like their models extremely
reactive, while others like to fly with more smoothness. If you
never get into 3D flying, you will probably like the balance point at
the intial setting of 33%. In the end, the final balance point and
control throws you use will depend on how you like to fly.

The best means of shifting the CG fore or aft is by shifting the 
locatoin of the battery pack. If is the heaviest movable component
in the airplane. Wherever you put the battery pack, make sure it
cannot move around in flight. Our MAYHEM 40 prototypes required
no additional nose or tail weight to achieve different balance points.
We shifted the balance point by shifting the battery pack.

If moving your battery pack does not achieve the balance point you
want, and more weight is needed, consider using a larger (and
therefore heavier) battery pack.

Try to avoid adding useless

weight. If you need more weight in the nose, try a heavier spinner
or replace the light wheels with heavier after-market wheels. If
your model is nose heavy and battery shifting does not work, you
can try adding lead stick-on weights in the rear of the fuselage.
After you've determined how much tail weight you need, the
weights can be placed inside the fuselage by simply removing the
elevator servo and placing the weights inside and securing them.
With the elevator servo back in place, the weights are hidden.

Lastly, the aerobatic performance of your MAYHEM 40 will benefit
greatly if you balance the airplane laterally as well as fore and aft
(eliminate the "heavy wingtip" syndrome).

Lateral balancing

requires that the model be suspended upside down, using 
substantial chord or fishing line. Hang the model in level flight 
attitude from the ceiling or a rafter, with one line looped over the
engine propeller shaft and another line looped over the tailwheel
bracket. The model should hang level in side view. With the model 

for

normal

flying

for

3D

flying

Summary of Contents for MAYHEM 40

Page 1: ...perly assembled powered and flown the MAYHEM 40 can take you into the exciting world of 3D aerobatic flying Generous wing area lightweight construction and huge control surfaces with large amounts of travel enable the MAYHEM 40 to perform the extreme 3D maneuvers you ve been reading about hovering harriers waterfalls blenders the MAYHEM 40 can do them all NOTE The MAYHEM 40 is not suitable for beg...

Page 2: ...uel Tank Assembly 1 260cc 8 8 oz Plastic Tank 1 Rubber Stopper 1 Metal Front Clamp 1 Metal Rear Clamp 1 M3 x 19mm PH Clamp Bolt 1 Metal Clunk Pickup 1 Fuel Pickup Tubing for inside tank 1 118 od x 1 9 16 long Aluminum Tube 1 118 od x 2 long Aluminum Tube 1 118 od x 2 3 8 long Aluminum Tube 1 bag 2 1 4 Dia White Spinner Assembly 1 Plastic Spinner Cone 1 Plastic Spinner Backplate 1 Plastic Prop Shaf...

Page 3: ... it cools Note When trying to remove a warp an extra set of hands are needed Have someone assist you While one person holds the reverse twist in the control surface the other person applies the heat by passing a covering iron over both sides of the part WING ASSEMBLY OVERVIEW The wing of the MAYHEM comes in two pieces a right wing panel and a left wing panel which will be permanently glued togethe...

Page 4: ...ugh the wing panel until the plug on the end of the wire comes out of the opening in the servo bay Be sure you don t pull all of the Y Harness inside the wing leave the other two plugs of the Y Harness outside at the center of the wing Note You may occasionally feel like the wire has become stuck inside the wing This is simply the plug on the end of the servo wire hitting the side of the holes in ...

Page 5: ... smears on the plastic covering don t worry about them right now Once the glue is dry you can clean the glue smears off the covering with CA Debonder 5 Allow at least 10 minutes before flexing the aileron After sufficient time has passed flex the aileron up and down several times At first you might notice a little stiffness in the joint This will go away after the hinges have been flexed back and ...

Page 6: ... step Once you have the horn properly located mark the location of the two control horn mounting holes onto the aileron Drill a 1 16 dia hole completely through the aileron at each mark 3 Mount the control horn in place using the Nylon Retainer Plate on the top side of the aileron and two M2 x 15mm Phillips Head Bolts 4 Repeat the last three steps to mount a control horn on the other aileron 5 Not...

Page 7: ...g the two 1 4 holes in the plate with the holes in the wing before the glue dries Make sure there is no excess glue inside the holes If necessary run a 1 4 dia drill bit through the holes after the glue is completely dry 5 Now permanently glue the Fuselage Bottom Fairing onto the bottom of the wing with thick CA or epoxy glue Let dry 6 a Bolt the wing back in place on the fuselage Locate the two F...

Page 8: ...gest using a little thread locking compound Loctite on the mounting bolts to keep them from coming loose Note This kit DOES NOT contain bolts for mounting your engine to the engine mounts That s because not all of the engines that can be used in the Mayhem use the same size bolts Some engines may need 4 40 size bolts while others may need 6 32 You will need to go to the hobby shop to obtain the co...

Page 9: ... cowl Mount the cowl to the fuselage with the four M2 6 x 8mm PWA Screws provided 4 Determine what size and shape opening you will need in the cowling to accomodate your engine s muffler Then cut the opening in the cowling starting small and gradually opening it up to the final size Note As you can see in the next photo the cutout for the YS 63 muffler in our photo model was a fairly simple 5 8 wi...

Page 10: ...r is easy to assemble If the diameter of your engine s prop shaft is smaller than the hole in the spinner backplate select a prop shaft adapter to fit If your prop shaft is larger than the hole in the backplate the hole can be drilled larger to fit use drill press Install the backplate and your propeller tightly onto your engine using the engine s prop nut and washer Snap the spinner cone in place...

Page 11: ... screws that came with the servo 2 Mount a control horn on the BOTTOM OF THE LEFT ELEVATOR Locate the horn at the inboard end of the elevator directly in line with the elevator servo The front edge of the horn s base should be located right at the front edge of the elevator s leading edge bevel Once you have the horn properly located 7 The fin can now be permanently glued in place on the fuselage ...

Page 12: ...h the engine s carburetor throttle arm From the front insert the 3 16 od x 11 3 8 long Plastic Pushrod Sleeve through the firewall 12 mark the location of the two control horn mounting holes onto the elevator Drill a 1 16 dia hole completely through the elevator at each mark Mount the control horn in place with the Nylon Retainer Plate on the top side of the elevator and two M2 x 15mm Phillips Hea...

Page 13: ...ce of foam rubber between them as shown in the next photo For the receiver antenna we drilled a 1 16 dia exit hole in the right fuselage side at the receiver position The antenna goes through the hole and is string back to the tail of the airplane We and back into the fuselage Notice that there is a slot cut in the first fuselage former behind the firewall for the pushrod sleeve to go through This...

Page 14: ...ur MAYHEM with normal control throws before attempting 3D rates FUEL TANK INSTALLATION 1 Assemble the fuel tank as shown We recommend that you plumb your tank with a standard 2 tube setup One of the tubes is the vent line through which you will fuel and defuel the tank The other tube is the fuel feed line to the carburetor Note that the rubber stopper for the tank has two holes that go all the way...

Page 15: ...a dry cloth Squeegee repeatedly to get as much of the water out from under the decal as possible BALANCE THE MODEL While all airplanes must be balanced to achieve flight the balance of an aerobatic airplane like the MAYHEM 40 is especially critical The final placement of the longitudinal Center of Gravity or Balance Point will have a great effect on the aerobatic performance of this airplane Balan...

Page 16: ...s you gain confidence Take the MAYHEM to a safe altitude and throttle the engine back to idle This will give you a good idea of the glide characteristics While still at idle steadily increase up elevator to get a feel for the stall characteristics Stalls tend to be very gentle with the nose dropping straight ahead with little tendency to drop a wing This is great information to have when set up fo...

Page 17: ...e and land the airplane Check all servo mountings and pushrod linkages before flying again If a control surface flutttered once it will flutter again under similar circumstances In general some of the things to look at when trying to cure flutter are Loose servo mounting screws or deteriorated rubber grommets Excessive hinge gap Weak or loose control horn Weak or flexible pushrods Poor fit of R C ...

Page 18: ...0 to 46 2 Stroke 52 to 70 4 Stroke Wing Span 54 1 2 in 1384 mm Wing Area 746 sq in 48 1 sq dm Length 49 1 2 in 1257 mm Flying Weight 4 5 to 5 lb 2041 to 2268 g Wing Loading 13 9 to 15 4 oz per sq ft Radio 4 channel with 5 servos ...

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