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Sievert Crane & Hoist 2230010, Instruction Manual

The Sievert Crane & Hoist 2230010 Instruction Manual is a comprehensive guide providing users with essential information for operating this exceptional product. Easily accessible for free download from our website, this manual offers step-by-step instructions and detailed illustrations, ensuring a seamless and safe experience.

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1.3. Hook Suspension Series(Three phase)

1.4. Hook Suspension Series(Single phase)

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for 2230010

Page 1: ...SEP 2014 ELECTRIC CHAIN HOIST 71965 01 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 2: ...For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 3: ...rt up 9 15 16 19 26 28 1 3 Hook Suspension Series Three phase 1 4 Hook Suspension Series Single phase For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 4: ...ectric connection drawing of hook suspension series 9 1 Operating hoist 9 2 Push button control for inverter hoist 9 3 Trial operation 9 4 Inverter parameter settings 9 5 Display and control keys 9 6 Viewing and Editing parameters 9 7 Electric connection drawing of hook suspension series Variable Frequency Drive Powerflex 523 Motor Voltage change Important Hour Count Meter Parts illustrations Prev...

Page 5: ...5 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 6: ...6 Double For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 7: ...7 Standard For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 8: ...8 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 9: ...er lifting of chain Electric Chain Hoists are allocated to mechanism groups in accordance with the following regulations Under the allowance of the following mechanism groups the hoist should be operated and should not exceed the nominal values On each identification plate the following is indicated Hook suspension chain hoist 3 phase FEM9 511 Hoist FEM 2m 40 ED Hook suspension chain hoist 1 phase...

Page 10: ...mination The above mechanism group is valid for the entire period of operation and for reasons of operational safety hoists shall not be operated outside these recommendations For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 11: ...eight for additional 1ft lift lbs 2230040 Model 20 18 2230010 2230020 Lifting motor Capacity WLL ton Standard lift ft Pushbutton cord length ft Lifting speed fpm 0 280 x1 0 280 x2 0 280 x1 0 280 x2 2230020 2230040 1 2t 1t 2t 1 2t 1t 2t 2230010 17 6 9 3 17 9 1 5 2 0 181 168 146 134 0 67 0 67 1 34 1 34 VFD Control Single Speed For more information contact Sievert Crane and Hoist 708 771 1600 parts s...

Page 12: ...2 9 10 7 10 7 H minimum headroom E 5 7 7 8 5 8 7 8 Hook is produced by the F 7 2 5 1 4 9 2 9 hot forging process and M 1 38 2 1 1 38 2 1 has 2 variation from H 15 8 26 8 15 8 26 8 nominal dimension L 14 9 19 12 7 16 9 VFD Control Single Speed VFD Control Single Speed For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 13: ...andard lift ft 20 Pushbutton cord length ft 18 Lifting speed fpm 17 6 9 3 14 7 0 280 x1 0 280 x2 1 5 2 0 0 8 1 1 230 139 172 Weight for additional 1ft lift lbs 0 67 1 34 0 67 1 34 230 230 Net weight lbs 148 181 Lifting motor Load chain dia inch xChainfall Lines 0 280 x1 0 280 x2 VFD Control Single Speed For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www...

Page 14: ...9 1 38 2 1 1 38 2 1 15 8 26 8 15 8 26 8 5 8 7 8 5 8 7 8 4 9 2 9 4 9 2 9 13 5 13 5 11 1 11 1 10 7 10 7 10 7 10 7 2330040 23 9 23 9 21 5 21 5 10 4 10 4 10 4 10 4 Model 2330010 2330020 2330040 2330010 2330020 VFD Control Single Speed VFD Control Single Speed For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 15: ...and hand geared versions A lug mounted push pull trolley is also available for easy mounting to the hoist by removing the top hook and bolting in the supplied lug connector For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 16: ...16 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 17: ...17 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 18: ...city 208V 230V 460V 3Ph 60Hz reconnectable Lifting Speed No of chain Chain dia x pitch DUTY CLASS FED 2M 40 ED Insulation class B Serial No MADE IN KOREA 2TON 9 FPM 2 fall 7 1x21 0mm 2 TON 2230040 2 7 1 x 21 0mm 8 mtr For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 19: ...19 115V 208V 230V 460V The For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 20: ...20 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 21: ...21 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 22: ...ide plate hole CHAIN BOX STAY BOLT NO 39 CHAIN BOX HANGER PIN NO 134 CHAIN BOX HANGER SPRING 203 204 201 202 2 1 COTTER PIN NO 201 CHAIN BOX SUPPORT PIN NO 202 CHAIN BOX STAY BOLT NO 39 2 2 Place the container support chain on CH202 Chain box support pin of Chain Container to secure the container box cotter pin 202 201 chain box support pin CH39 Chain box stay bolt 1 2 3 4 5 For more information c...

Page 23: ...5ft lift Steel chain container SCC 130ft lift 65ft lift Order made Applied Load Chain Dia xPitch Capacity chain fall reeving Plastic chain container 0 280 x 0 827 7 1mm x 21 0mm chain box For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 24: ...erates in the opposite direction of the push button control phasing of the input power supply line is incorrect In this case reverse TWO of the THREE power supply phase lines as illustrated Before For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 25: ...25 4 3 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 26: ...26 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 27: ...27 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 28: ... 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12 50FT 10 16 75FT 8 14 100FT 6 14 150FT 6 12 200FT 4 10 250FT 10 300FT 8 WHEN INSTALLING SINGLE PHASE For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 29: ...imum upper position Lower chain stopper non loaded side of chain must be fixed approximately 6 15cm from the end of the load chain as shown in the photo above During installation securely tighten the chain stopper Check the tightness of the chain stopper bolts monthly and tighten as required Chain stopper rubber bumper At the time of product installation check chain stopper bolts for tightness Che...

Page 30: ...30 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 31: ...31 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 32: ...p hook and the load bottom hook it shall be checked regularly Measure the throat opening if the throat opening exceeds the maximum opening allowed replace the hook Damaged safety latches shall be replaced immediately Measure the section dimension E If this measurement is less than the minimum allowed replace the hook Minimum Depth E x 90 1 116 1 524 0 972 1 612 Nx105 For more information contact S...

Page 33: ...the slip of chain with load and without load If there is slip brake is malfunctioning Inspection of brake lining Immediately replace the brake lining if brake disc is tainted with oil grease or other foreign material cracked or damaged worn to the to be replaced figures Hoist brake disc less than 079 inch 2mm Original dimension of hoist brake disc is 118 inch 3mm 6 7 Load Sheave and Chain Guide CA...

Page 34: ...ts spread view Loosen the wrench bolt 2 and remove the rotor and brake part Loosen the bearing nut and disassemble A1 brake disc A2 pull rotor assembly and A3 rotor assembly Replace A1 brake disc assemble with A2 pull rotor assembly and adjust the gap between two parts to 039 inch 1mm Lubricate the brake disc s inside spline for smooth operation of brake disc Make sure to check the brake disc oper...

Page 35: ...x6P 460 3 3 2230010 1 2T 0 28 X 1 17FPM 2 0x6P 208 7 9 230 9 2 460 3 9 2230020 1T 0 28 X 1 17FPM 2 0x6P 208 7 9 230 9 2 460 3 9 2230040 2T 0 28 X 2 9FPM 2 0x6P 208 7 9 230 9 2 460 3 9 2330010 1 2T 0 28 X 1 14FPM 1 1x4P 115 24 0 230 11 8 2330020 1T 0 28 X 1 14FPM 1 1x4P 115 24 0 230 11 8 2330040 2T 0 28 X 2 7FPM 1 1x4P 115 24 0 230 11 8 2330010 VFD 230 1 1 2T 0 28 X 1 17 6FPM 2 0x6P 230 8 0 2330020...

Page 36: ... 110 VAC control voltage It is compact to enable easy one haded sure grip control The push button cable is provied with built in strain relief to help prevent cable damage Friction Clutch If abnomal operation or slippage occurs do NOT attempt to disassemble or adjust the Friction Clutch Replace the worn or malfuctioning Friction Clutch assembly with a new factory adjusted part MODEL NO 2330010 233...

Page 37: ...37 Please refer to page 65 of gear oil section For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 38: ...38 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 39: ...wo phases of the power supply Wear on brake lining Check and replace brake lining Slip Contact qualified technician Electric Leakage Electric flow on hoist body and chain Check connection to an earth ground Check insulation resistance Check moisture on push button and dry The chain components are not lubricated Lubricate the chain components Chain is worn Replace it Load sheave or chain guide is w...

Page 40: ...40 8 1 2330010 2330020 2330040 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 41: ...41 8 2 2230010 2230020 2230040 2230010 VFD 2230020 VFD 2230040 VFD For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 42: ...42 8 3 2330010 VFD 2330020 VFD 2330040 VFD For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 43: ...H016 SPLIT RING CH017 MAGNETIC CORE CH018 GUIDE CORE CH019 ROTOR SPRING CH020 ROTOR SHAFT CH021 ROTOR HOOK SUSPENSION DESCRIPTION capacity chain falls how to read out ACCOLIFT MODEL NO 2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040 8 4 PART LIST 71964 101 71964 102 71964 103 71964 105 71964 106 71964 110 71964 111 71964 104 71964 107 71964 108 71964...

Page 44: ... CH040 1st GEAR JOINT CH041 1st GEAR CH042 SNAP RING CH043 BALL BEARING CH044 CHAIN GUIDE COLLAR CH045 OIL SEAL CH046 LOAD SHEAVE CH047 OIL SEAL CH048 BALL BEARING CH049 HANGER HOLDING METAL CH051 HEX WRENCH BOLT CH052 ROLLER COVER CH053 ROLLER PIN CH054 ROLLER CH055 STRIPPER CH056 TAP SCREW CH057 M S BRACKET CH058 MACHINE SCREW S W CH059 LIMIT SWITCH 71964 1042 71964 1043 71964 1044 71964 1045 71...

Page 45: ...079 U NUT N A N A N A N A CH081 4th GEAR 6TH CH082 SNAP RING CH083 BALL BEARING CH084 BALL BEARING CH085 3rd GEAR 5TH CH093 BALL BEARING CH095 OIL SEAL CH101 PACKING GEAR CASE CH102 GEAR CASE CH105 AIR HOLE BOLT CH106 PACKING AIR BOLT CH107 AIR HOLE BOLT CH108 HEX BOLT CH109 O RING N A N A N A N A 71964 1060 71964 1061 71964 1062 71964 1063 71964 1064 71964 1065 71964 1066 71964 1067 71964 1075 71...

Page 46: ...N A N A N A N A CH145 CHAIN STOPPER CH146 WRENCH BOLT CH147 CHAIN BOX NAME PLATE CH150 CHANNEL N A N A 71964 1111 71964 1112 71964 1113 71964 1114 71964 1115 71964 1124 71964 1125 71964 1131 71964 1132 71964 1133 71964 1134 71964 1135 71964 1138 71964 1139 71964 1140 71964 1141 71964 1142 71964 1143 71964 1144 71964 1138 71964 1139 71964 1140 71964 1141 71964 1142 71964 1143 71964 1144 71964 1138 ...

Page 47: ... A N A N A N A N A CH185 COTTER PIN N A N A N A N A N A N A N A N A CH186 IDLE SHEAVE PIN N A N A N A N A N A N A N A N A CH187 HEX BOLT N A N A N A N A N A N A N A N A CH189 HEX NUT N A N A N A N A N A N A N A N A CH190 BOTTOM HOOK COVER N A N A N A N A N A N A N A N A CH191 THRUST BEARING N A N A N A N A N A N A N A N A N A N A 71964 1161 71964 1162 71964 1163 71964 1159 71964 3159 71964 3153 71...

Page 48: ...LE CH223 START SWITCH HOUSING CH224 START SWITCH COVER CH225 BEARING COVER CH226 HOUR COUNT METER CH227 MACHINE SCREW S W CH228 INTERLOCK UNIT CH250 INTERFACE CH251 INTERFACE BOARD CH252 INVERTER CH253 BRAKING RESISTOR CH254 COVER CH255 CABLE LOCKER CH256 BASE PLATE CH257 BRACKET NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA...

Page 49: ...49 8 5 HOUR COUNT METER Main Power 3 Phase 2230010 2230020 2230040 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 50: ...50 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 51: ...U101 V101 W101 L301 L201 L101 UP20 C P TP UP01 DW01 0V MAIN POWER L101 L201 L301 F UP01 DW01 PE F F Limit S W Upper DW01 Terminal Block TP HOUR COUNT METER P DW01 230V BROWN 0V BLACK 2230010 223020 223040 208V 230V 60Hz For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 52: ...01 W101 L301 L201 L101 UP20 C P TP UP01 DW01 0V MAIN POWER L101 L201 L301 F UP01 DW01 PE F F Limit S W Upper DW01 Terminal Block TP HOUR COUNT METER P DW01 460V ORANGE 0V BLACK 5 6 8 9 com com 2230010 223020 223040 460V 60Hz For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 53: ... inside enclosure lid for 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12 50FT 10 16 75FT 8 14 100FT 6 14 150FT 6 12 200FT 4 10 250FT 10 300FT 8 HOUR COUNT METER For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 54: ...ex 523 Adjustable Frequency AC Drive 9 2 Push Button Control for Inverter Hoist 9 1 Operating Hoist Dual Speed For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 55: ... TRIAL OPERATION 9 4 INVERTER PARAMETER SETTINGS SET P041 SET P042 P43 12 60 60 17 9 6 3 12 P44 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 56: ...amming menu Save a change to a parameter value FWD FWD ENET LINK EtherNet IP Menu Parameter Group and Description Basic Display Commonly viewed drive operating conditions Basic Program Commonly used programmable functions Terminal Blocks Programmable terminal functions Communications Programmable communication functions Logic PowerFlex 525 only Programmable logic functions Advanced Display Advance...

Page 57: ...meter s current value Example shows the value of b001 Output Freq with the drive stopped 2 Press Esc to display the Basic Display Group parameter number shown on power up The parameter number will flash 3 Press Esc to enter the parameter group list The parameter group letter will flash 4 Press the Up Arrow or Down Arrow to scroll through the group list b P t C L d A f and Gx 5 Press Enter or Sel t...

Page 58: ...m on the LCD display will turn off 12 Press Esc to return to the parameter list Continue to press Esc to back out of the programming menu IfpressingEscdoesnotchangethedisplay then b001 Output Freq is displayed Press Enter or Sel to enter the group list again y a l p s i D e l p m a x E s y e K p e t S PROGR AM VOLTS FWD or VOLTS FWD VOLTS FWD or FWD For more information contact Sievert Crane and H...

Page 59: ...59 9 7 2230010 VFD 2230020 VFD 2230040 VFD For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 60: ...ER AWG 230V 25FT 50FT 16 75FT 14 100FT 14 150FT 12 200FT 10 250FT 10 300FT 8 2330010 VFD 230 1 2330020 VFD 230 1 2330040 VFD 230 1 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 61: ...040 VFD 230 1 P TP UP01 DW01 Trans 230 O 115V 460 Former 380 0V F Upper Limit s w L101 L201 C F F C1 MS DW01 UP01 C1 C MS PE LCR LCF For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 62: ... 380 0V F Upper Limit s w L101 L201 C F F C1 MS DW01 UP01 C1 C MS L301 PE LCR LCF 230 2230010 VFD 223020 VFD 223040 VFD 230V 60Hz For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 63: ... 60Hz P TP UP01 DW01 Trans 230 O 115V 460 Former 380 0V F Upper Limit s w L101 L201 C F F C1 MS DW01 UP01 C1 C MS L301 PE LCR LCF For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 64: ...onnected to 460V terminal of the transformer and reconnect the fuse holder wire to 230V terminal of the transformer Three Phase Single Phase connect disconnect Fuse Holder Fuse Holder Fuse Holder L101 0v 0v 110v 230v 380v 460v L301 Trans former P C NOTE Fuse 250v 1A For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 65: ...lease refer to inverter manual PF523 of ENGLISH SECTION b019 Elapsed Run Time Refer to table 1 2 as well High 950 000 500 000 200 000 During 25 of operations lifts During 50 or more of operations lifts Jogging is rare Approximate Jogging Frequency Change Contactor After starts Table 1 2 Criteria for Recommended Gear Oil Replacement Loading During Normal Operation Light Rating Medium Heavy 360 240 ...

Page 66: ...r connector is for Accolift CLH hoist MT171 Connector Black Color is for Accolift Lug Mount Plain Lug Mount Plain 036A 036B The orange connector is used for the Accolift CLH hoist and the black connector is used for the Accolift hoist For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 67: ...e collar Washer Washer Washer collar Inner Outer Connector collar 12 2 Adjusting Collar Adjusting Washer 0 492inch 0 118inch A B For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 68: ... 71574 1153 71574 1227 71574 1154 71574 1155 71574 1311 71574 1312 71574 1188 71574 1313 71574 1314 71574 1150 71574 1151 71574 1152 71574 1153 71574 1227 71574 1154 71574 1155 71574 1311 71574 1312 71574 1188 71574 1313 71574 1314 71574 2150 71574 2151 71574 2152 71574 2153 71574 2227 71574 2154 71574 2155 71574 2311 71574 2312 71574 2188 71574 1313 71574 1314 71574 1135 71574 1138 71574 1139 715...

Page 69: ...For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 70: ...For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

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