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1. INTRODUCTION & SERVICE PHILOSOPHY

Following is a com prehensive service m anual which will assist both dealer or service personnel in m aintaining and servicing
the Easyfire Pellet Stoves.

Before getting into the specifics of service we would like to give an overview of our service philosophy and what we expect of
dealers when they take on the Easyfire line.

To becom e a pellet stove dealer m eans, by definition, that you will be m aking a com m itm ent to service.  This is an appliance,
not another wood stove. If you are not prepared to enter into the appliance repair and service business then you should not
even consider becom ing a pellet stove dealer.  Pellet stoves for the m ost part are wonderful heaters that will, with proper
m aintenance, provide years of clean, trouble free burning and quality heat.  The sim ple fact is they have m any m oving parts,
unlike a wood stove, and these parts require lubrication and m aintenance.  Because the pellet technology is new the user
m ust be educated and trained as to the proper use and m aintenance from  season to season to avoid perform ance problem s. 
For these reasons we require our dealers to set up a service departm ent that is dedicated to keeping the custom er happy with
a care free unit.  The user m ust be m ade aware of his or her responsibilities and what is required to keep the unit working at
peak perform ance.  The service departm ent and personnel should adhere to the following guidelines:

1.  Service personnel should possess a high degree of m echanical aptitude, good com m on sense coupled with an

analytical m ind.  The ability to read and use electrical schem atics, listen to custom er com plaints politely and determ ine what
m ight be causing the difficulty.  The custom er needs to feel confident that the service person will be able to detect system
m alfunctions accurately, analyze problem s and solve them .

2.  W hen entering the custom er's hom e the service person should be neat and clean in appearance, have the necessary

tools and parts required to attend to the problem  and share with the custom er an explanation of charges and the custom er's
responsibilities in regards to future m aintenance.  This m ust be done in such a m anner that there is no m isunderstanding or ill
feeling.

3.  Rem em ber, it is the service person who represents your business when in the custom er's hom e.  A good im pression by

the service person creates a good im pression of your business.  The work is expected to be neat and professionally done.

4.  W hen a custom er calls for service they should be greeted with a friendly calm ing voice, assuring them  that the problem

will be given prom pt attention.  It is im portant to get and give accurate, relevant inform ation.  The following is an inform ation
guideline:

           a.  Custom er nam e, address and phone num ber.

           b.  Serial num ber of the stove.

           c.  W hat the custom er thinks is wrong.

           d.  W hen did the problem  start.

           e.  W hen was the unit last serviced?

           f.  W hen and where was the stove purchased?

           g.  W ho installed the unit and when?

Note: At this point the problem  can usually be dealt with by phone (90% of pellet stove problem s are lack of cleaning).

 5. If you need to schedule a service call rem em ber the following:

Prioritize calls so that "no heat" calls are taken care of first. Do m inor calls next but don't put them  off or you will only have an
angry, upset custom er who will cause a lot of grief for you and your business.  Stick to your schedule.  If you tell a custom er
you will be there tom orrow at 2:00 p.m .  Be there at 2:00 p.m . or call well in advance to let them  know, their tim e is valuable
too.  If a part is needed and you don't have it, tell them , and order one as soon as you get back to the store.  Give honest
responses, not creative excuses.

6. Once on the job the service person m ust use a system atic approach and think in term s of cause and effect.  After som e

experience with the stove you should be able to look at the fire, flam e pattern, sounds and sm ells and detect problem s

Summary of Contents for EasyFire EF 3801

Page 1: ...40154 R1 1 05 rb MODEL EF 5000 PELLET HEATER MODEL EFI 4000 PELLET INSERT MODEL EF 3800 PELLET HEATER MODEL EF3801PELLET HEATER Pellet Heater Repair Manual Please familiarize yourself with entire manu...

Page 2: ...ice Philosophy p 3 2 Tools Service Kit p 4 3 Warranty Return Parts Policy p 5 4 Sample Claim Form p 6 5 Service Calls p 7 6 Trouble Shooting Flow Charts p 8 7 Electric Schematic p 19 20 8 Component Re...

Page 3: ...entering the customer s home the service person should be neat and clean in appearance have the necessary tools and parts required to attend to the problem and share with the customer an explanation o...

Page 4: ...oated slot screw drivers d Flashlight e Extension cord with ground f Allen wrench set long handle g W ire stripper and cutter h Electrical continuity tester with light or LED i Fully charged 12V Gel C...

Page 5: ...sequential damages so the above limitations or exclusions may not apply to you SPI s warranty obligation and the purchaser s rights under it can be altered only by a subsequent written agreement betwe...

Page 6: ..._________________ _____________________________________________________ _____________________________________________________ Describe Repair _____________________________________________________ ____...

Page 7: ...f failure on a statistical basis In practice however it should be the most reliable due to the rigorous test procedure each board goes through before being installed on the stoves Because of this mech...

Page 8: ...8 Trouble Shooting Flow Chart 1 Stove not running at all...

Page 9: ...9 Trouble Shooting Flow Chart 2 Feed motor runs but no fan Trouble Shooting Flow Chart 3 Fan motor runs but no feed...

Page 10: ...low Chart 4 Stove runs but shuts down in 10 minutes Make sure stove is hot enough 140 F Trouble Shooting Flow Chart 5 Stove runs but shuts down randomly with over temp LED On Steady Red High Temp Blin...

Page 11: ...11 Trouble Shooting Flow Chart 6 Stove runs heat output stays Low even on High setting Trouble Shooting Flow Chart 7 Stove will not run on battery or charge battery...

Page 12: ...Stove runs in fan only mode but when turned to Low Med or High it shuts off immediately Trouble Shooting Flow Chart 9 Fan always very high all modes except off Trouble Shooting Flow Chart 10 Feed alwa...

Page 13: ...wn and when it reaches a lower temperature will shut down automatically This can be corrected by adjusting the feed setting to a higher setting Trouble Shooting Flow Chart 11 Stove runs fine and then...

Page 14: ...14 2005 and newer control switch assembly Pre 2005 control switch assembly...

Page 15: ...fuel shot Smoke will be visible normally visible through the door glass with in 2 minutes C Feed will cycle ON for short periods during the start cycle add small amounts of fuel Heater continue in STA...

Page 16: ...than three times so the circuit does not become damaged by overheating 3 Pellets Jammed in feed shoot above burn pot Remove all jammed pellets and clean shoot with scraper Ignitor does not heat up The...

Page 17: ...hange system and can be correct by cleaning Over Feeding Over feeding is a common problem and is related to a lack of combustion air rather than to much fuel If the heater is clean and seems to feed m...

Page 18: ...sensor allows for cabinet air to drawn through the high temp plastic holder W hen door is open or flue blocks the flow reverses T 2 sensor is attach to a aluminum block and attached to the manifold W...

Page 19: ...19...

Page 20: ...20...

Page 21: ...ong with feed motor for 1 minutes providing start up fuel 3 Pellets start to ignite approx 3 to 4 minutes Feed motor starts at 4 minutes to provide additional start up fuel 4 At 7 minutes unit should...

Page 22: ...ng by checking each lead to the shielded conduit of the igniter leads If continuity exists to ground then igniter is defective If meter reads open on both leads to ground then igniter should produce h...

Page 23: ...Sierra Products Inc 5061 Brooks St Ste B Montclair CA 91763 P N 140804 10 07 23...

Page 24: ...Sierra Products Inc 5061 Brooks St Ste B Montclair CA 91763 P N 140804 10 07 24 Pre 2004 Pellet Stove Wiring Detail...

Page 25: ...Sierra Products Inc 5061 Brooks St Ste B Montclair CA 91763 P N 140804 10 07 25 2005 HARNESS WIRING DETAIL...

Page 26: ...ess connections note location of red banded wire on motor to assure proper rotation of motor Remove wing nuts or 10 nuts on some units attaching feed motor bracket to rear of feed shoot Gently remove...

Page 27: ...ng replacement of the sensors and offering a repair credit Please contact customer service 800 527 4790x29 for further information T 1 and T 2 Sensor Replacement Removal from 3801 and 4001 Insert The...

Page 28: ...fan motor base plate to the housing Carefully pry the base plate breaking the factory silicon seal Remove motor from unit Using a long allen wrench loosen the allen set screws holding the combustion f...

Page 29: ...5061 Brooks St Montclair CA 91763 909 399 3355 Fax 1 909 399 3357 www sierraproductsinc com 29...

Page 30: ...5061 Brooks St Montclair CA 91763 909 399 3355 Fax 1 909 399 3357 www sierraproductsinc com 30...

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