Sierra Monitor Corporation 3600I Instruction Manual Download

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3600I

MODEL 3600I

TRIPLE IR (IR3) FLAME DETECTOR

APPLICABILITY & EFFECTIVITY

Effective for all Model 3600I Detectors manufactured after June 1, 2010.

Instruction Manual Part Number T15014

Rev. 3 August 2010

Summary of Contents for 3600I

Page 1: ...3600I MODEL 3600I TRIPLE IR IR3 FLAME DETECTOR APPLICABILITY EFFECTIVITY Effective for all Model 3600I Detectors manufactured after June 1 2010 Instruction Manual Part Number T15014 Rev 3 August 2010...

Page 2: ...p and test the detector The chapter also lists safety precautions you should take when operating the detector Chapter 4 Maintenance and troubleshooting describes basic maintenance procedures and troub...

Page 3: ...nal Electrotechnical Commission Explosion IPA Isopropyl Alcohol IR Infrared JP4 Jet Fuel Latching Refers to relays remaining in the ON state even after the ON condition has been removed LED Light Emit...

Page 4: ...RMS PREVENTION 10 1 5 4 VISUAL INDICATORS 11 1 5 5 OUTPUT SIGNALS 12 1 5 6 DETECTOR STATUS 13 1 5 7 AUXILIARY RELAY AS END OF LINE RESISTOR 14 1 6 INTERNAL DETECTOR TESTS 14 1 6 1 CONTINUOUS FEATURE T...

Page 5: ...TICS 29 3 OPERATING THE DETECTOR 30 3 1 POWERING UP 30 3 2 SAFETY PRECAUTIONS 31 3 2 1 DEFAULT FUNCTIONS SETTINGS 31 3 3 TESTING PROCEDURES 32 3 3 1 AUTOMATIC BIT TEST 32 3 3 2 MANUAL BIT TEST 32 3 3...

Page 6: ...OMMUNICATION NETWORK 48 C 1 RS 485 OVERVIEW 48 D ACCESSORIES 49 D 1 LONG RANGE IR3 FIRE SIMULATOR 49 D 1 1 UNPACKING 49 D 1 2 OPERATING INSTRUCTIONS 50 D 1 3 RANGE 51 D 1 4 CHARGING THE BATTERY 51 D 1...

Page 7: ...ical Wiring for 4 Wire Controllers Using Option 1 or 2 Wiring 45 Figure 10 0 20mA Wiring Option 1 Sink 4 Wire Default 46 Figure 11 0 2mA Wiring Option 1 Converted to Source 3 Wire 46 Figure 12 0 20mA...

Page 8: ...ual BIT 17 Table 13 Results of an Unsuccessful Manual BIT 17 Table 14 Tools 19 Table 15 USA Version 22 Table 16 European Version 22 Table 17 Model 3600I Wiring Options 26 Table 18 Sensitivity Settings...

Page 9: ...tions Detection performance can be easily adapted to all environments applications and requirements by changing the detector s configuration parameters Adjusting these parameters as well and performin...

Page 10: ...X where XXXXX defines the model according to the above requirements To modify the default or pre ordered configuration and perform maintenance tasks please refer to the HART Protocol TM777030 the RS 4...

Page 11: ...BIT Fault Relay N O Alarm Relay N O Auxiliary N O RS 485 Note Wiring option 1 is default The mA Sink output can be altered to Source type with a link between terminals 1 and 8 No other wiring options...

Page 12: ...otocol on page 5 EExde Integral junction box for easy wiring SIL 2 T V approved Hazardous Area Certification ATEX IECEx FM 1 4 PRINCIPLES OF OPERATION This section describes the 3600I principles of op...

Page 13: ...of the following Not operated On continuously Automatic per temperature change default you can define the start temperature below which the window is heated The default is 41 F 5 C This temperature ca...

Page 14: ...ion according to SIL 2 can be implemented by Alert signal via 0 20mA current loop or Alert signal via alarm relay and fault relay For more details and guidelines for configuring installing operating a...

Page 15: ...2 Sensitivity Range Levels Level Response Time sec Sensitivity Range ft m 1 3 50 15 2 Default 5 100 30 3 8 150 45 4 10 215 65 For some typical ambient conditions the Zeta parameter as defined in NFPA...

Page 16: ...Percent of Max Distance at each Sensitivity Range Gasoline 100 N Heptane 100 JP4 70 Kerosene 70 Diesel Fuel 70 Alcohol 95 60 IPA 60 Methanol 55 Methane 45 LPG 45 Paper 35 Polypropylene 15 1 5 2 CONE O...

Page 17: ...3600I Page 9 Vertical 50 down 45 up Figure 2 Vertical Field of View...

Page 18: ...nating current 60 Hz IAD Arc welding 6 mm 5 16 rod 210 A See Table 5 Ambient light extremes darkness to bright light with snow water rain desert glare and fog IAD Bright colored clothing including red...

Page 19: ...t 65m 25 ft 7 5m 1 5 4 VISUAL INDICATORS One 3 color LED indicator is located inside the detector window as shown in Figure 3 The detector statuses are listed in Table 6 Table 6 LED Indications Detect...

Page 20: ...Available Output Types Output Type Version Detector Status Alarm relay 3600I Options 1XXXX 4XXXX 5XXXX The relay is N C 3600I Options 2XXXX 3XXXX The relay is N O and N C Auxiliary relay 3600I Option...

Page 21: ...detector activates different outputs as specified in Table 9 Table 9 Output Signals versus Detector State Detector State LED Indicator LED Mode Alarm Relay Auxiliary Relay Fault Relay mA output Norma...

Page 22: ...XXX 2XXXX 3XXXX 1 5 7 AUXILIARY RELAY AS END OF LINE RESISTOR The Auxiliary Relay can be used as End of Line EOL resistance in Model 3600I 4XXXX and 5XXXX only In this case the Auxiliary Relay is acti...

Page 23: ...ilt In Test BIT also checks the following Electronics circuitry Sensors Window cleanliness The detector can be set to perform the BIT in the following modes Automatically and manually Manually only No...

Page 24: ...n Unsuccessful BIT Output Result Fault relay Wiring option 1 2 4 changes to Open Wiring option 3 and 5 changes to Closed 0 20mA output Wiring option 1 2 3 BIT Fault 2mA Power LED Yellow Flashing 4 Hz...

Page 25: ...ates 20 mA only when the function Alarm BIT is set to YES Initiates 16 mA when the function Auxiliary BIT is set to YES and the function Alarm BIT is set to NO POWER LED Green Flashing 1 Hz Table 13 R...

Page 26: ...consider the following guidelines Sensitivity To determine the level of sensitivity consider the following Size of fire at the required distance to be detected Type of flammable materials Wiring The...

Page 27: ...ponents required for the detector installation are readily available before beginning the installation If the installation is not completed in a single session secure and seal the detectors and condui...

Page 28: ...in accordance with the applicable code of practice such as EN 60079 17 Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice su...

Page 29: ...comply with the following To avoid water condensation water in the detector install the detector with the conduits placed downward that include drain holes When using the optional tilt mount use flexi...

Page 30: ...ilt Mount Figure 4 Detector with Tilt Mount 2 6 1 TILT MOUNT SPECIFICATIONS Table 15 USA Version Item Qty Type Location Tilt Mount 1 3600 001 Screw 4 20 UNC x Detector Holding plate Spring Washer 4 No...

Page 31: ...embly TiltMount TiltHolding Plate Horizontal Locking Screw VerticalLocking Screw DetectorHolding Plate Figure 5 Tilt Mount Assembly Figure 6 shows the Tilt Mount Assembly with dimension in both millim...

Page 32: ...etector towards the protected area and make certain that the view of the area is unobstructed Secure the detector in that position by tightening the locking screws on the tilt mount Make sure the dete...

Page 33: ...g while closing the back cover Figure 7 9 Place and secure the detector s back cover by screwing the four 4 socket head screws in the Cover Bolts Figure 4 2 7 1 VERIFYING THE DETECTOR WIRING The detec...

Page 34: ...85 GND RS 485 GND RS 485 GND Available with the HART protocol Notes RS 485 is used for communication network as specified in Appendix C Terminals 10 11 12 and to connect in safe area to PC Laptop for...

Page 35: ...and intrinsically safe It enables you to change the functions in situ with no need to remove the detector Note Sierra Monitor can provide a suitable cable P N 794079 5 with integral RS485 USB converte...

Page 36: ...res may be present The Time Delay for fire alarms in this mode ranges from 2 5 to 15 seconds usually less than 10 seconds Other delays settings are available 0 3 5 10 15 20 or 30 seconds When an Alarm...

Page 37: ...y Auxiliary BIT Yes Successful Manual Bit activates the Auxiliary Relay for approximately 3 seconds default No Successful Manual Bit does not activate the Auxiliary Relay EOL Yes Auxiliary Relay is us...

Page 38: ...o power up the detector 1 Turn on the power 2 Wait approximately 60 seconds for the detector to finish the start up procedure Applying power initiates the following sequence of events The yellow LED f...

Page 39: ...out any maintenance 3 2 1 DEFAULT FUNCTIONS SETTINGS Table 20 lists the default function configuration supplied with the detector Table 20 Default Function Values Function Value Notes Sensitivity 30...

Page 40: ...iate Manual BIT The results of successful and unsuccessful manual BITs are detailed in Table 12 and Table 13 3 3 3 TESTING WITH FIRE SIMULATOR MODEL 20 20 310 The Fire Simulator Model 20 20 310 can be...

Page 41: ...mA Turn to 20mA For a few seconds and then return to 4mA Alarm Relay Activated for a few seconds and then returns to Normal Auxiliary Relay Activated for a few seconds and then returns to Normal Fault...

Page 42: ...e Records page 35 4 1 1 GENERAL PROCEDURES Maintenance should be performed by suitably qualified personnel who are familiar with local codes and practice Maintenance requires ordinary tools 4 1 1 1 CL...

Page 43: ...ed in Powering Up on page 30 4 1 2 2 FUNCTIONAL TEST PROCEDURE Perform a functional test of the detector as described in Internal Detector Tests on page 14 4 1 3 KEEPING MAINTENANCE RECORDS It is reco...

Page 44: ...ow LED flashes at 4 Hz Fault Relay at N O 0 20mA at 0mA Fault Detector Low Voltage Faulty Detector Check the voltage at the detector verify at least 24V at the detector terminal Send the detector back...

Page 45: ...3600I Page 37 APPENDICES...

Page 46: ...ft 2 0 1m 2 pan fire Fuel ft m Fuel ft m n Heptane 215 65 Kerosene 150 45 Gasoline 215 65 Ethanol 95 135 40 Diesel Fuel 150 45 Methanol 115 35 JP5 150 45 IPA Isopropyl Alcohol 135 40 Methane 100 30 Po...

Page 47: ...ical Input Protection The input circuit is protected against voltage reversed polarity voltage transients surges and spikes according to MIL STD 1275B A 3 OUTPUTS Electrical Interface There are five o...

Page 48: ...of the detector The relay is de energized close contact if a fault condition or low voltage situation occurs 0 20mA Current Output The 0 20mA can be Sink or Source according to the wiring option sourc...

Page 49: ...eated On The optics are heated continuously Auto Operated only when the change of temperature requires the heating default In Auto mode the start heating temperature can be defined between 32 F 122 F...

Page 50: ...procedure VIII Vibration at an acceleration of 1 1g within the frequency range of 5 30 Hz and an acceleration of 3g within the frequency range of 30 500 Hz Mechanical Shock Designed to meet MIL STD 8...

Page 51: ...4 32 14 15 24 0 16 0 24 3 42 11 22 22 0 30 0 38 1 71 5 60 20 0 51 0 61 1 07 3 50 18 0 81 0 96 0 67 2 20 16 1 22 1 43 0 43 1 40 14 1 94 2 28 0 27 0 88 12 3 09 3 40 0 17 0 55 10 4 56 6 64 0 11 0 35 2 U...

Page 52: ...3600I Page 44 B 2 TYPICAL WIRING CONFIGURATIONS This section describes examples of typical wiring configurations Figure 8 Wiring Terminals...

Page 53: ...2 3600I 2XXXX Fault Relay N C Alarm Relay N C 0 20mA Duct Source 3 3600I 3XXXX Fault Relay N O Alarm Relay N C 0 20mA Duct Source 4 3600I 4XXXX Fault Relay N C Auxiliary Relay N O Auxiliary Relay C 5...

Page 54: ...3600I Page 46 Figure 10 0 20mA Wiring Option 1 Sink 4 Wire Default Figure 11 0 2mA Wiring Option 1 Converted to Source 3 Wire...

Page 55: ...age 47 Figure 12 0 20mA Wiring Option 1 Unisolated Sink 3 Wire Figure 13 0 20mA Wiring Option 2 and 3 Source 3 Wire available with the HART protocol Note There are no 0 20mA outputs in wiring options...

Page 56: ...ors in an addressable system with four 4 wires only 2 for power and 2 for communication Using repeaters the number of detectors can be much larger 32 detectors for each repeater up to 247 on the same...

Page 57: ...IR3 Long Range Fire Simulator 20 20 310 is designed specifically for use with IR3 flame detectors The Fire Simulator emits IR radiation in a unique sequential pattern corresponding to and recognizabl...

Page 58: ...ystem or other alarms If this is not desired disconnect inhibit them before the test and reconnect after the simulation To simulate a fire 1 Aim the Fire Simulator towards the detector s Target Point...

Page 59: ...re Simulator in a safe place when not in use D 1 4 CHARGING THE BATTERY The Fire Simulator uses NiCd batteries as a rechargeable power source When the batteries are fully charged the simulator operate...

Page 60: ...018 Electrical Power 8 VDC Max 6 x Rechargeable 1 2 VDC NiCd Batteries Current 2 5A Avg Charge 400 mA for 14 Hours Environment Temperature Range 4 to 122 F 20 to 50 C Vibration Protection 1g 10 50hz...

Page 61: ...3600I Page 53 D 3 WEATHER PROTECTION P N 777163 The weather protector protects the detector from different weather conditions such as snow and rain Figure 18 Weather Protection...

Page 62: ...the actual coverage of installed detectors The device is universal and can be used with all 3600 Optical Flame Detectors Figure 19 Laser Detection Coverage Pointer D 5 AIR SHIELD P N 777161 The Air Sh...

Page 63: ...tion SFF 95 fulfills the conditions of EN 61508 for SIL2 Alternative 2 Functional check of the detector every 365 days HFT 0 PFD 4 5 x 10 4 4 5 of SIL 2 if only Alarm Relay is used for alerting PFD 4...

Page 64: ...shall be set AUTOMATIC BIT Test on Connected to N C contact of Alarm Relay Terminals Connected to Fault Relay Terminals 2 The relay contacts alarm and faulty relay must be protected with a fuse rated...

Page 65: ...marks have been removed or altered This Limited Warranty also will not apply to interconnecting cables or wires consumables i e calibration gases batteries sensors nor to any damage resulting from ba...

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