background image

 

Mounting kit to increase the degree of protection to IP20 
Hardware Installation Manual, 02/2021, A5E34871844B 

13

 

 

Assembling 

 

 

 

 

Note 

The mounting kit to increase the degree of protection up to IP20 can only be correctly 

installed when the unit has already been installed and wired up. 

 

 

WARNING 

Risk of death if the warning notes are not carefully complied with 

The units are operated at high voltage levels. 
The power and control terminals may be live even when the motor is not running. 
Connecting the unit incorrectly can lead to it being damaged or destroyed. 
When handling the unit while it is open, remember that live parts are exposed. The unit 

must only be operated with the front covers provided by the factory in place. 
The TSE capacitors may continue to carry dangerous voltage levels following disconnection. 

For this reason, the unit should not be opened until an adequate period of time has elapsed. 
The units listed here contain dangerous rotating machine parts (fans) and control rotating 

mechanical parts (drives). Failure to follow these operating instructions may result in death, 

serious physical injury, or extensive material damage. 
Death, serious injury, or substantial material damage can result if these warning notices are 

not observed. 

 

The manufacturer can only guarantee correct functioning of the unit and accept any 

liability for damage if the unit has been installed and commissioned by professionals and 

the content of the Operating Instructions have been carefully complied with. 

 

Only qualified personnel who are familiar with all the safety instructions in these 

Operating Instructions, as well as the mounting, installation, operating and maintenance 

instructions, may carry out work on these units. 

 

The equipment must be in a no-voltage state before you carry out any work. 

 

Installation steps 

 

 

Note 

The pages referenced are technical drawing, which are included in the Appendix. 

 

Summary of Contents for SINAMICS DCM

Page 1: ......

Page 2: ......

Page 3: ...SINAMICS DCM Mounting kit to increase the degree of protection to IP20 Hardware Installation Manual 02 2021 A5E34871844B Preface Ordering data 1 Description 2 Assembling 3 Type test 4 Appendix A ...

Page 4: ...perated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Si...

Page 5: ...etail in this Hardware Installation Manual you can request the required information from your local Siemens office We would also like to point out that the contents of this Hardware Installation Manual are neither part of nor modify any prior or existing agreement commitment or contractual relationship The Purchase Agreement contains the complete and exclusive obligations of Siemens including the ...

Page 6: ...on connecting commissioning maintaining description of functions and service SINAMICS DCM Control Modules Operating Instructions contains all information on ordering installation connecting commissioning maintaining description of functions and service SINAMICS DCM List Manual for DC converters and control modules Contains parameter list function diagrams list of faults and alarms SINAMICS free fu...

Page 7: ...g kit to increase the degree of protection to IP20 Hardware Installation Manual 02 2021 A5E34871844B 5 Table of contents Preface 3 1 Ordering data 7 2 Description 9 3 Assembling 13 4 Type test 17 A Appendix 19 ...

Page 8: ...Table of contents Mounting kit to increase the degree of protection to IP20 6 Hardware Installation Manual 02 2021 A5E34871844B ...

Page 9: ...600 A units 6RX1800 0MA02 Mounting kit to increase the degree of protection to IP20 for 720 A to 850 A units 6RX1800 0MA03 The mounting kits are supplied packed in a cardboard box A product packaging label is attached to the cardboard box Avoid heavy vibration and severe shocks during transportation e g when the cabinet is lowered into position Follow the instructions on the packaging concerning t...

Page 10: ...Ordering data Mounting kit to increase the degree of protection to IP20 8 Hardware Installation Manual 02 2021 A5E34871844B ...

Page 11: ...it including all unit covers that are provided installing the mounting kit for degree of protection IP20 and wiring up the unit Cables must be used to establish the power connections for the armature circuit The use of connection busbars is not permitted The radius of the cable lugs for power connections is restricted by the mounting kit For units with rated DC currents from 720 A to 850 A the pro...

Page 12: ...against direct contact according to IEC 61800 5 1 2007 Technical data The environmental classes and ambient temperatures for the mounting kit correspond to those of the SINAMICS DCM see SINAMICS DCM Operating Instructions Chapter 4 Electronics connections connections onf the CUD The maximum permissible cable diameter is 10 mm further information is provided in the SINAMICS DCM Operating Instructio...

Page 13: ...ure connection Ø 0 0 mm Ø 16 0 mm Ø 16 0 mm Ø 21 0 mm Protective conductor Ø 0 0 mm Ø 13 0 mm Ø 14 0 mm Ø 17 0 mm Table 2 3 Units with armature current from 400 to 600 A frame size C Connection Cable diameter Set 1 Cable diameter Set 2 1U1 1V1 1W1 line connection Ø 15 0 mm Ø 19 0 mm Ø 19 0 mm Ø 23 0 mm 1C1 1D1 armature connection Ø 18 0 mm Ø 21 0 mm Ø 22 0 mm Ø 26 0 mm Protective conductor Ø 15 0 ...

Page 14: ...Description Mounting kit to increase the degree of protection to IP20 12 Hardware Installation Manual 02 2021 A5E34871844B ...

Page 15: ... not be opened until an adequate period of time has elapsed The units listed here contain dangerous rotating machine parts fans and control rotating mechanical parts drives Failure to follow these operating instructions may result in death serious physical injury or extensive material damage Death serious injury or substantial material damage can result if these warning notices are not observed Th...

Page 16: ...uired 4 Use cable ties to fasten the cables to the cover Pos 3 Attaching the bottom cover cables in front center and rear 1 Attach the cable at the front Pos 9 or Pos 12 for frame size D cover with cable at the center Pos 10 or Pos 13 and cover with cable at the rear Pos 11 or Pos 14 to the side covers Pos 1 and Pos 2 using 4 M4 12 combination screws Pos 109 each Apply the correct tightening torqu...

Page 17: ...ch the upper cover using cable ties To fully reach degree of protection IP20 the upper cover must only be able to be released using tools For example this can be realized by establishing a snap connection using a 5 mm wide cable tie Figure 3 1 For example this can be realized by establishing a snap connection using a cable tie ...

Page 18: ...n to IP20 16 Hardware Installation Manual 02 2021 A5E34871844B Fully equipped unit frame size C with installed mounting kit to increase the degree of protection to IP20 Figure 3 2 Example of an installed mounting kit to increase the degree of protection to IP20 ...

Page 19: ...ion to IP20 Hardware Installation Manual 02 2021 A5E34871844B 17 Type test 4 Final test of the degree of protection After the mounting kit has been installed a type test must be performed to ensure that a degree of protection IP20 has been reached ...

Page 20: ... Type test Mounting kit to increase the degree of protection to IP20 18 Hardware Installation Manual 02 2021 A5E34871844B ...

Page 21: ... IP20 Hardware Installation Manual 02 2021 A5E34871844B 19 Appendix A The following 13 pages contain technical drawings including remarks and part numbers to facilitate proper installation For further information please refer to the Chapter Installation ...

Page 22: ...Mounting Instructions IP20 case size A 15A 30A 1 2 7 197 197 109 109 3Nm 3Nm from inside 3Nm 3Nm 3 109 3Nm 109 3Nm 160 as required cable tie as required sheet 1 of 13 ...

Page 23: ...6 174 174 see detail A see detail A Pos 174 snap in from the outside detail A 1 1 9 11 109 3Nm 109 3Nm 109 3Nm 109 3Nm sheet 2 of 13 Mounting Instructions IP20 case size A 15A 30A ...

Page 24: ...1 2 7 197 197 109 109 3Nm 3Nm from inside 3Nm 3Nm 3 109 3Nm 109 3Nm 160 cable tie as required sheet 3 of 13 Mounting Instructions IP20 case size B 60A 280A as required ...

Page 25: ...6 174 174 see detail A detail A 2 1 sheet 4 of 13 Mounting Instructions IP20 case size B 60A 280A see detail A Pos 174 snap in from the outside ...

Page 26: ...9 11 109 3Nm 109 3Nm 109 3Nm 109 3Nm 12 14 Pos 12 u 14 for large diameter cable Pos 9 u 11 for small diameter cable sheet 5 of 13 Mounting Instructions IP20 case size B 60A 280A ...

Page 27: ...1 2 7 197 197 109 109 3Nm 3Nm 3Nm 3 109 3Nm 109 3Nm 160 cable tie as required sheet 6 of 13 Mounting Instructions IP20 case size C 400A 600A from inside 3Nm as required ...

Page 28: ...6 174 174 see detail A see detail A detail A 2 1 sheet 7 of 13 Mounting Instructions IP20 case size C 400A 600A Pos 174 snap in from the outside ...

Page 29: ...12 14 9 11 109 3Nm 109 3Nm 109 3Nm 109 3Nm sheet 8 of 13 Mounting Instructions IP20 case size C 400A 600A Pos 12 u 14 for large diameter cable Pos 9 u 11 for small diameter cable ...

Page 30: ...5 174 on both sides sheet 9 of 13 Mounting Instructions IP20 case size C 400A 600A on both sides ...

Page 31: ...1 2 7 197 197 109 3Nm 3Nm 3Nm 3 109 3Nm 109 3Nm 160 cable tie as required 8 109 sheet 10 of 13 Mounting Instructions IP20 case size D 720A 850A from inside 3Nm as required ...

Page 32: ...6 174 174 siehe detail A siehe detail A detail A 2 1 sheet 11 of 13 Mounting Instructions IP20 case size D 720A 850A Pos 174 snap in from the outside ...

Page 33: ...12 14 9 11 109 3Nm 109 3Nm 109 3Nm 109 3Nm 10 13 Mounting Instructions IP20 case size D 720A 850A Pos 12 13 u 14 for large diameter cable Pos 9 10 u 11 for small diameter cable sheet 12 of 13 ...

Page 34: ...5 174 sheet 13 of 13 Mounting Instructions IP20 case size D 720A 850A on both sides on both sides ...

Page 35: ......

Page 36: ......

Reviews: