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Replacement of failed components during redundant operation

13.1 Replacement of central components

CPU 410 Process Automation/CPU 410 SMART
System Manual, 05/2017, A5E31622160-AC

229

Starting situation

Failure

How does the system react?

Failure of a fiber-optic cable or synchronization

module:
The S7-400H is in the redundant system state

and a fiber-optic cable or synchronization module

fails.
See also chapter Synchronization modules for

the CPU 410. (Page 239).

•

Master CPU reports the event in the diagnos-

tic buffer and through OB 72 or OB 82.

•

The standby CPU switches to ERROR-

SEARCH operating state for a few minutes. If

the error is eliminated during this time, the

standby CPU switches to redundant system

mode, otherwise it switches to STOP.

•

One of the two LEDs Link1 OK or Link2 OK is

lit
One of the two LEDs IFM1F or IFM2F is lit

Procedure

Follow the steps below to replace a fiber-optic cable:

Step

What to do?

How does the system react?

Look for the cause of the error along the path

for which the IFMxF LEDs are lit on both

CPUs:
IFM1F: Upper sync modules in CPU rack 0

or rack 1 or corresponding synchronization

cable.
IFM2F: Lower sync modules in CPU rack 0

or rack 1 or corresponding synchronization

cable.
First, check the fiber-optic cable.

If the fiber-optic cable is defective, replace it. The IFMxF LEDs on both CPUs go out.

Follow the steps below to replace a synchronization module:

Step

What to do?

How does the system react?

Replace the synchronization module on the

CPU on which the LED Linkx-OK is still lit.

Plug in the fiber-optic cable connections of

the synchronization modules.

•

The LEDs IFMxF go out.
If the LED should not go out, you must

replace the synchronization module on

the other CPU.

•

Both CPUs report the event in the diag-

nostic buffer

Start the standby CPU

The system status now changes to Redun-

dant mode.

Summary of Contents for SIMATIC PCS 7

Page 1: ...to the CPU 410 2 Configuration of the CPU 410 3 PROFIBUS DP 4 PROFINET IO 5 I O configuration variants 6 System and operating states of the CPU 410 7 Link up and update 8 Special functions of the CPU 410 9 Time synchronization and time stamping 10 Plant changes in RUN CiR 11 Plant changes during redundant operation H CiR 12 Replacement of failed components during redundant operation 13 Synchroniza...

Page 2: ...ated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sieme...

Page 3: ...lerant system 31 2 8 Configuration tools STEP 7 HW Config SIMATIC PCS 7 31 2 9 The SIMATIC PCS 7 project 31 2 9 1 Scaling and licensing scaling concept 32 3 Configuration of the CPU 410 35 3 1 Operator controls and indicators on the CPU 410 35 3 2 CPU 410 monitoring functions 39 3 3 Status and error displays 41 3 4 PROFIBUS DP interface X1 45 3 5 PROFINET IO interfaces X5 X8 45 3 6 Summary of para...

Page 4: ...operating modes 101 7 1 1 RUN mode 101 7 1 2 STOP mode 102 7 1 3 STARTUP mode 103 7 1 4 HOLD mode 104 7 1 5 LINK UP and UPDATE modes 105 7 1 6 ERROR SEARCH mode 105 7 1 7 DEFECTIVE state 106 7 2 System states of the redundant CPU 410 107 7 2 1 Introduction 107 7 2 2 The system states of the fault tolerant system 109 7 2 3 Displaying and changing the system state of a fault tolerant system 110 7 2 ...

Page 5: ...57 11 3 Procedure for PROFINET IO 158 11 3 1 Overview 158 11 3 2 Add IO devices or I O modules 159 11 3 3 Rebuild hardware when adding an IO device 160 11 3 4 Change process image partition assignment 160 11 3 5 Re configuring existing I O modules in IO devices 161 11 3 6 Replacing IO devices or I O modules 161 11 4 Re configuring I O modules and ports in IO devices 161 11 4 1 Requirements for Rec...

Page 6: ... Reconfiguring an already used channel 188 11 9 4 3 Delete an already used channel 189 11 10 Notes on Reconfiguration in RUN Mode Depending on the I O 190 11 10 1 Modules in IO devices of the type ET 200SP HA 190 11 10 2 DP and PA Slaves 190 11 10 3 Modules in ET 200M Modular Slaves 193 11 10 4 Modules in ET200iSP Modular Slaves 194 11 11 Effects on the process when re configuring in RUN 194 11 11...

Page 7: ...5 Replacement of synchronization module or fiber optic cable 228 13 1 6 Replacement of an IM 460 and IM 461 interface module 231 13 2 Replacement of components of the distributed I O on PROFINET IO 231 13 2 1 Replacement of a PROFINET IO device 231 13 2 2 Replacement of PROFINET IO cables 232 13 3 Replacement of components of the distributed I O on PROFIBUS DP 233 13 3 1 Replacement of a PROFIBUS ...

Page 8: ...NMP network protocol 317 18 7 8 Open Communication Via Industrial Ethernet 318 18 8 Basics and terminology of fault tolerant communication 321 18 9 Usable networks 325 18 10 Communication via S7 connections 325 18 10 1 Communication via S7 connections one sided mode 326 18 10 2 Communication via redundant S7 connections 328 18 10 3 Communication via point to point CP on the ET 200M 329 18 10 4 Cus...

Page 9: ...h standard and fault tolerant communication 388 B Function and communication modules that can be used in a redundant configuration 389 C Connection examples for redundant I Os 391 C 1 MTA terminal modules Marshalled Termination Assemblies 391 C 2 Interconnection of output modules 391 C 3 8 channel HART analog input MTA 393 C 4 8 channel HART analog output MTA 394 C 5 SM 321 DI 16 x DC 24 V 6ES7 32...

Page 10: ... AI 6xTC 16Bit iso 6ES7331 7PE10 0AB0 423 C 34 SM331 AI 8 x 0 4 20mA HART 6ES7 331 7TF01 0AB0 424 C 35 SM 332 AO 4 x 12 Bit 6ES7 332 5HD01 0AB0 426 C 36 SM332 AO 8 x 0 4 20mA HART 6ES7 332 8TF01 0AB0 427 Index 429 Tables Table 3 1 LED displays on the CPUs 36 Table 3 2 Possible states of the RUN and STOP LEDs 41 Table 3 3 Possible states of the MSTR RACK0 and RACK1 LEDs 42 Table 3 4 Possible states...

Page 11: ...cessory fiber optic cable 246 Table 14 2 Specification of fiber optic cables for indoor applications 247 Table 14 3 Specification of fiber optic cables for outdoor applications 248 Table 18 1 Reading the diagnostics data with STEP 7 298 Table 18 2 Event detection of the CPU 41xH as a DP master 300 Table 18 3 Comparison of the system status lists of PROFINET IO and PROFIBUS DP 301 Table 18 4 Commun...

Page 12: ...edundant automation systems 61 Figure 6 4 Example of redundancy in a network without error 63 Figure 6 5 Example of redundancy in a 1 out of 2 system with error 64 Figure 6 6 Example of redundancy in a 1 out of 2 system with total failure 65 Figure 6 7 Single channel switched distributed I O configuration at the PROFIBUS DP interface 67 Figure 6 8 Single channel switched distributed I O configurat...

Page 13: ...system 327 Figure 18 10 Example of linking of standard and fault tolerant systems in a redundant ring 327 Figure 18 11 Example of linking standard and fault tolerant systems in a single bus system 328 Figure 18 12 Example of redundancy with fault tolerant systems and a redundant bus system with re dundant standard connections 329 Figure 18 13 Example of connecting a fault tolerant system to a sing...

Page 14: ...20 230 V 397 Figure C 6 Example of an interconnection with SM 321 DI 8 x AC 120 230 V 398 Figure C 7 Example of an interconnection with SM 321 DI 16 x DC 24V 399 Figure C 8 Example of an interconnection with SM 321 DI 16 x DC 24V 400 Figure C 9 Example of an interconnection with SM 326 DO 10 x DC 24V 2A 401 Figure C 10 Example of an interconnection with SM 326 DI 8 x NAMUR 402 Figure C 11 Example ...

Page 15: ...xample of an interconnection with SM 331 AI 4 x 15 Bit EEx ib 419 Figure C 28 Example of an interconnection with SM 331 AI 8 x 12 Bit 420 Figure C 29 Example of an interconnection with SM 331 AI 8 x 16 Bit 421 Figure C 30 Example of an interconnection with SM 331 AI 8 x 16 Bit 422 Figure C 31 Example of an interconnection AI 6xTC 16Bit iso 423 Figure C 32 Interconnection example 1 SM 331 AI 8 x 0 ...

Page 16: ...Table of contents CPU 410 Process Automation CPU 410 SMART 16 System Manual 05 2017 A5E31622160 AC ...

Page 17: ...tion CPU 410 SMART 09 2014 edition A5E32631620 AB CPU 410E has been added The connection of redundant I O via the PROFINET interface is described The Configuration changes during operation functionality via the PROFINET interface is described The Configuration changes during redundant operation functionality via the PROFINET interface is described The retentive load memory is described A two step ...

Page 18: ...the statements made in this manual about CPU 410 also apply to the CPU 410 SMART Basic knowledge required This manual requires general knowledge of automation engineering Knowledge of the use of computers or PC like tools such as programming devices with a Windows operating system is also required The SIMATIC PCS 7 readme includes information on which operating system is suitable for your SIMATIC ...

Page 19: ...ials the CPU 410 can be recycled For ecologically compatible recycling and disposal of your old device contact a certificated disposal service for electronic scrap Additional support If you have any questions relating to the products described in this manual and do not find the answers in this documentation please contact your Siemens partner at our local offices You will find information on who t...

Page 20: ...y information Siemens provides products and solutions with industrial security functions that support the secure operation of plants systems machines and networks In order to protect plants systems machines and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions only form one el...

Page 21: ...0 S7 400 Auto mation System Module Data http support automation sieme ns com WW view en 1117740 IM 155 6 PN HA ET 200SP HA Distributed I O System IM 152 ET 200iSP Distributed I O Sys tem SIMATIC Distributed I O System ET 200iSP https support industry siemen s com cs ww de view 28930789 en IM 153 2 IM 153 4 PN ET 200M Distributed I O Device SIMATIC ET 200M Distributed I O Device HART Analog Mod ule...

Page 22: ...0974210 0 en Solution concepts Function mechanisms Configurations of SIMATIC PCS 7 SIMATIC PCS 7 Technical Doc umentation SIMATIC PCS 7 Process Con trol System http www automation siemenh ttps support industry siemens c om cs ww en view 59538371s c om mcms industrial automation systems simat ic en handbuchuebersicht tech dok pcs7 Seiten Default aspx Configuring hardware Configuring Hardware and Co...

Page 23: ...ystem You may only use it for controlling safety related processes if you program and configure it in accordance with the rules for F systems You can find information on this in following manual SIMATIC Industrial Software S7 F FH Systems http support automation siemens com WW view en 2201072 Why use fault tolerant automation systems The purpose of fault tolerance automation systems is to reduce p...

Page 24: ...in standard fault tolerant and fail safe applications with just one hardware You must create a new configuration for use of a CPU 410 5H The parameters of a CPU 410 5H are set to SIMATIC PCS 7 default values when a new configuration is created Some parameters that were previously freely assignable cannot be changed in the CPU 410 5H You can apply charts from existing SIMATIC PCS 7 projects The SIM...

Page 25: ...em Module Data For the S7 400H high availability automation system the same rules apply for planning the user program and for using blocks as for a standard S7 400 system Please observe the descriptions in the Programming with STEP 7 manual and the System Software for S7 300 400 System and Standard Functions reference manual See also Summary of parameters for CPU 410 Page 48 2 2 Possible applicati...

Page 26: ...5 2017 A5E31622160 AC Figure 2 2 Overview Additional information The components of the S7 400 standard system are also used in connection with the CPU 410 5H Process Automation For a detailed description of all hardware components for S7 400 refer to Reference Manual S7 400 Automation System Module Specifications ...

Page 27: ...les There are limitations in the case of function and communication modules See Appendix Function and communication modules that can be used in a redundant configuration Page 389 Figure 2 3 Hardware of the S7 400H basic system Central controller and expansion units The rack containing the CPU is called the central controller CC The racks in the system that are equipped with modules and connected t...

Page 28: ...igure shows the components in the configuration The basic system can be expanded with standard modules of the S7 400 There are restrictions for the function modules and communication processors See Appendix Function and communication modules that can be used in a redundant configuration Page 389 Figure 2 4 Hardware of the S7 400H basic system Central processing units The two CPUs are the heart of ...

Page 29: ... for synchronization cables up to 10 kilometers long You must use 4 synchronization modules of the same type in a fault tolerant system For a description of the synchronization modules refer to the section Synchronization modules for the CPU 410 Page 239 Fiber optic cable The fiber optic cables are used to interconnect the synchronization modules for the redundant link between the two CPUs They in...

Page 30: ...ave the same article number product version and firmware version It is not the marking on the front side that is decisive for the product version but the revision of the Hardware component Module status dialog mask to be read using STEP 7 Redundantly used other modules must be identical i e they must have the same article number product version and if available firmware version Two CPU 410 5H must...

Page 31: ...ual channel switched configuration there are two of each of the input output modules and the modules can be addressed by both subsystems 2 8 Configuration tools STEP 7 HW Config SIMATIC PCS 7 Like S7 400 CPU 410 5H Process Automation is configured with STEP 7 HW Config You can find information on limitations for configuring CPUs and the fault tolerant system in the STEP 7 HW Config online help Opt...

Page 32: ...nts and manages the POs used in the application The number of POs that can be downloaded to the CPU is limited to the maximum number of POs specified by the system expansion card Use of the system expansion card The number of POs of a CPU 410 is stored on a system expansion card SEC You insert the SEC in a slot on the back of the CPU before commissioning the CPU The SEC is an essential part of the...

Page 33: ...CPU Step 3 Activate the expansion Step 4 Transfer the release of the expansion to the CPU A detailed description of the procedure is available in the PCS 7 process control system Service support and diagnostics V8 1 manual Note This function can only be used to expand the number of POs You cannot the reduce the number of POs without replacing the SEC Expansion of the functionality of the CPU You c...

Page 34: ...Introduction to the CPU 410 2 9 The SIMATIC PCS 7 project CPU 410 Process Automation CPU 410 SMART 34 System Manual 05 2017 A5E31622160 AC ...

Page 35: ...l 05 2017 A5E31622160 AC 35 Configuration of the CPU 410 3 3 1 Operator controls and indicators on the CPU 410 Arrangement of the operator controls and indicators on the CPU 410 Figure 3 1 Arrangement of the operator controls and indicators on the CPU 410 ...

Page 36: ...nce request pending RUN green RUN mode STOP yellow STOP mode Bottom bar MSTR yellow CPU controls the process RACK0 yellow CPU in rack 0 RACK1 yellow CPU in rack 1 For the interfaces LINK green Connection at the PROFINET IO interface is active RX TX orange Receiving or sending data at the PROFINET IO interface LINK 1 OK green Connection via synchronization module 1 is active and OK LINK 2 OK green ...

Page 37: ...l connectors RJ 45 You can find further information on PROFINET IO in sections PROFINET IO systems Page 52 The meaning of the interface labels is as follows Label Meaning X5 P1 R Interface X5 Port 1 ring port possible X5 P2 R Interface X5 Port 2 ring port possible X8 P1 R Interface X8 Port 1 ring port possible X8 P2 R Interface X8 Port 2 ring port possible When media redundancy is activated the co...

Page 38: ...Slot for system expansion card The back of the CPU has a slot in which you insert the system expansion card SEC before commissioning the CPU The SEC contains information that specifies the performance class of the CPU in terms of the amount of POs it supports The SEC is an essential part of the CPU hardware The CPU cannot be operated without an SEC If an SEC is not detected the corresponding CPU g...

Page 39: ... not power failure In the central or S7 400 expansion rack at least one backup battery of the power supply module is com pletely discharged the backup battery voltage is missing the 24 V supply to the power supply module has failed EXTF Diagnostic interrupt An I O module with interrupt capability reports a diagnostic interrupt The synchronization module signals a diagnostic interrupt see Chapter S...

Page 40: ... great Nesting depth of master control relay too great Nesting depth of synchronization errors too great Nesting depth of block call commands U stack too great Nesting depth of block call commands B stack too great Error during allocation of local data Such errors cannot occur with blocks from a SIMATIC PCS 7 li brary INTF Missing license for Runtime software The Runtime software could not be comp...

Page 41: ...not change to RUN there might be an error in the system configuration for example Dark Flashes 2 Hz A high quality RAM test self test is executed after POWER ON The duration of the self test is at least 7 minutes CPU memory reset is active Dark Flashes 0 5 Hz The CPU requests a memory reset Flashes 0 5 Hz Flashes 0 5 Hz Troubleshooting mode Startup POWER ON of a CPU on which a large number of bloc...

Page 42: ...ssignment or license error Irrelevant Lit An external error has been detected i e an error not caused by the CPU BUS1F BUS5F and BUS8F LEDs The BUS1F BUS5F and BUS8F LEDs indicate errors associated with the PROFIBUS DP interface and the PROFINET IO interfaces Table 3 5 Possible states of the BUS1F BUS5F and BUS8F LEDs LED Meaning BUS1F BUS5F BUS8F Lit Irrelevant Irrelevant An error was detected on...

Page 43: ...dule 2 LINK and RX TX LEDs The LINK and RX TX LEDs indicate the current state of the PROFINET IO interfaces Table 3 7 Possible states of the LINK and RX TX LEDs LED Meaning LINK RX TX Lit Irrelevant Connection at the PROFINET IO interface is active Irrelevant Flashes 6 Hz Receiving or sending data at the PROFINET IO interface Note The LINK and RX TX LEDs are located directly next to the sockets of...

Page 44: ...e signal is disrupted Check the connectors and cables Ensure that the fiber optic cables are installed in accordance with the guidelines in Chapter Installation of fiber optic cables Page 243 Check whether the synchronization module works in another CPU Dark The connection is interrupted or there is insufficient light intensity Check the connectors and cables Ensure that the fiber optic cables are...

Page 45: ...s provided as non isolated voltage at the PROFIBUS DP interface Connectors Use only PROFIBUS DP bus connectors or PROFIBUS cables for connecting devices to the PROFIBUS DP interface see installation manual Redundant operation The PROFIBUS DP interfaces have the same baud rate and the same operating mode in redundant operation 3 5 PROFINET IO interfaces X5 X8 Assigning an IP address You assign an I...

Page 46: ...lock communication over TCP UDP ISO on TCP S7 communication Yes PG functions Yes Port statistics of PN IO devices SNMP Yes Detection of the network topology LLDP Yes Media redundancy MRP Yes Time synchronization in NTP method as client Yes Time synchronization in SIMATIC method Yes Time synchronization in pTCP method Yes You can find further information about the properties of the PROFINET IO inte...

Page 47: ...ication operation of the PROFINET IO interface is permissible only in 100 Mbps full duplex mode If an PROFINET IO interface of the CPU is used for Ethernet communication only 100 Mbps full duplex mode is possible Background If a switch that is permanently set to 10 Mbps half duplex is connected to an interface of the CPU the Autonegotiation setting forces the CPU to adapt itself to the settings of...

Page 48: ...guration The list below provides an overview of the assignable system properties of the CPUs General properties such as the CPU name Watchdog interrupts e g priority interval duration Diagnostics clock e g time of day synchronization Security levels H parameters e g duration of a test cycle Startup for example times for completed message from modules and transfer of parameters to modules Parameter...

Page 49: ...h DP station is 244 bytes When an ET 200PA SMART is used the maximum usable output or input data length is 242 bytes For each ET 200PA SMART you are using in a DP line the total number of user data of this DP line is reduced by one output word and one input word 4 2 Diagnostics of the CPU 410 as PROFIBUS DP master Diagnostics using LED displays The following table explains the meaning of the BUS1F...

Page 50: ...ted Wait until the CPU 410 has started up Check the DP slaves if the LED does not stop flashing If possible evaluate the diagnostics of the DP slaves with direct ac cess via the bus Diagnostic addresses for the DP master You assign diagnostic addresses for PROFIBUS DP for the CPU 410 When configuring the DP master you specify a diagnostic address for the DP slave in the associated project of the D...

Page 51: ...mmunication takes place in real time RT communication real time communication RT communication is the basic communication mechanism for PROFINET IO and is used during device monitoring The transmission of real time data with PROFINET IO is based on the cyclic data exchange with a provider consumer model To better scale the communication options and therefor the determinism for PROFINET IO real tim...

Page 52: ...c shows Examples of connection paths The connection of company network and field level You can access devices at the field level from PCs in your company network Example PC Firewall Switch 1 Router Switch 2 Switch 3 CPU 410 Connections between the automation system and field level You can also access one of the other areas of the Industrial Ethernet from an ES on the field level Example ES Integra...

Page 53: ...ystem redundant IO devic es and one sided IO devices The fault tolerant system with its two IO controllers in rack 0 and rack 1 provides the IO controller for both system redundant IO devices ET 200 and for the one sided IO device Further information You will find further information about PROFINET IO in the documents listed below In manual PROFINET system description http support automation sieme...

Page 54: ...S CPU 410 Process Automation CPU 410 SMART 54 System Manual 05 2017 A5E31622160 AC Additional information For additional information refer to the STEP 7 Online Help and to the PROFINET System Description http support automation siemens com WW view en 19292127 manual ...

Page 55: ...m which system modifications are possible during stand alone operation and which hardware requirements must be met Definition Stand alone operation is the use of a CPU 410 in a standard SIMATIC 400 station Reasons for stand alone operation No requirements for increased availability Use of fault tolerant communication connections Configuration of the S7 400F fail safe automation system Note The sel...

Page 56: ...rk IFM1F Dark IFM2F Dark MSTR Lit RACK0 Lit RACK1 Dark Configuring stand alone operation Requirement No synchronization module is permitted to be inserted in the CPU 410 Procedure 1 Insert the CPU 410 in a standard rack Insert Station SIMATIC 400 Station in SIMATIC Manager 2 Configure the station with the CPU 410 corresponding to your hardware configuration 3 Assign the parameters of the CPU 410 U...

Page 57: ... To change the operating mode of a CPU 410 you proceed differently depending on which operating mode you want to change to and which rack number was configured for the CPU Change from stand alone to redundant operation rack number 0 1 Insert the synchronization modules into the CPU 2 Carry out a CPU memory reset or load a project to the CPU in which the CPU is configured for redundant operation 3 ...

Page 58: ... Functions of a fail safe CPU A fail safe CPU has the following functions Comprehensive self tests and self diagnostics check the fail safe state of the CPU Simultaneous execution of standard and safety programs on one CPU When there are changes to the standard user program there are no unwanted effects on the safety program S7 F FH Systems The S7 F Systems optional package adds security functions...

Page 59: ...so wireless is possible PROFIsafe is an open solution for safety related communication via standard fieldbuses Numerous manufacturers of safety components and end users of safety technology have helped to develop this vendor neutral and open standard for PROFIBUS International PI The PROFIsafe profile supports safe communication for the open PROFIBUS and PROFINET standard buses An IE PB Link ensur...

Page 60: ...control information no additional hardware is required for this PROFIsafe takes the following measures to counteract the various possible errors when transferring messages Table 6 2 Measures in PROFIsafe for error avoidance Measure Error Consecutive number Time expectation with acknowledgment Identifier for sender and receiver Data backup CRC Repetition Loss Insertion Incorrect sequence Data falsi...

Page 61: ...ssigned its parameters in accordance with the rules for F systems You can find information on this in following manual SIMATIC Industrial Software S7 F FH Systems http support automation siemens com WW view en 2201072 Why fault tolerant automation systems The purpose of using fault tolerant automation systems is to reduce production downtimes regardless of whether the failures are caused by an err...

Page 62: ...r of course and ensures maximum system performance Graduated availability by duplicating components The redundant structure of the S7 400H ensures requirements to reliability at all times This means all essential components are duplicated This redundant structure includes the CPU the power supply and the hardware for linking the two CPUs You yourself decide on any other components you want to dupl...

Page 63: ...riants 6 3 Fault tolerant automation systems redundancy operation CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 63 No error fault Figure 6 4 Example of redundancy in a network without error ...

Page 64: ...ration CPU 410 Process Automation CPU 410 SMART 64 System Manual 05 2017 A5E31622160 AC With error fault The following figure shows how a component may fail without impairing the functionality of the overall system Figure 6 5 Example of redundancy in a 1 out of 2 system with error ...

Page 65: ...Figure 6 6 Example of redundancy in a 1 out of 2 system with total failure 6 4 Introduction to the I O link to fault tolerant system I O installation types In addition to the power supply module and CPUs which are always redundant the operating system supports the following I O installation types You specify the I O installation types when configuring in HW Config Configuration Availability Fault ...

Page 66: ...ame address when addressing the I O 6 5 Using single channel switched I O What is single channel switched I O In single channel switched configuration there is one of each of the input output modules In redundant operation these can addressed by both subsystems In stand alone operation the master subsystem always addresses all switched I O in contrast to one sided I O The single channel switched I...

Page 67: ...ith the ET 200iSP distributed I O device Figure 6 7 Single channel switched distributed I O configuration at the PROFIBUS DP interface You can use the following interface modules for the I O configuration at the PROFIBUS DP interface Table 6 3 Interface modules for use of single channel switched I O configuration at the PROFIBUS DP interface Interface module Article No IM 152 for ET 200iSP 6ES7152...

Page 68: ...ROFIBUS PA In this case the two bus systems are non interacting through the IM 153 2 both physically galvanically and in terms of protocols and time PROFIBUS PA can be connected to a redundant system via a DP PA link The following IM 157 PA coupler is permissible 6ES7157 0AC83 0XA0 You can use the following DP PA links DP PA link Article No ET 200M as DP PA link with 6ES7153 2BA82 0XB0 6ES7153 2BA...

Page 69: ...7 field device coupler or a redundant FDC 157 coupler pair which are connected to one another via passive bus connectors or in the case of the redundant installation via bus modules The Compact FF Link bus link consists of one or two IM 655 5 FF interface modules FF Link IM 153 2 FDC 157 6ES7153 2DA80 0XB0 6ES7157 0AC85 0XA0 Compact FF Link 6ES7655 5BA00 0AB0 Rule for PROFIBUS DP A single channel ...

Page 70: ...istributed I O devices with active backplane bus and redundant PROFINET IO interface Figure 6 8 Single channel switched distributed I O configuration at the PROFINET IO interface Each subsystem of the S7 400H is connected over a PROFINET IO interface to the PROFINET IO interface of the ET 200M or ET 200SP HA over one connection each If the two PROFINET IO interfaces are located on one IM this is k...

Page 71: ...ly the input and output values of the active channel are processed in the user program or output to the I O The same applies to asynchronous activities such as interrupt processing and the exchange of data records Failure of the single channel switched I O The fault tolerant system with single channel switched I O responds to errors as follows The faulty I O is no longer available if an input outp...

Page 72: ...ime DP PN changeover time changeover time of the DP slave interface PNIO interface You can determine the first two values from the bus parameters of your DP master system or PNIO system in STEP 7 You determine the last two values using the manuals of the DP slave interfaces or PNIO interfaces in question Note When using fail safe modules always set a monitoring time for each fail safe module that ...

Page 73: ...he various DP PNIO stations and by the DP master system or IO system System configuration and project engineering You should allocate switched I O with different changeover times to separate chains This for example simplifies the calculation of monitoring times See also Time monitoring Page 120 6 6 Versions of I O connection to the PROFINET IO interface 6 6 1 Use of I O connected to the PROFINET I...

Page 74: ...O device is connected over two IMs to the two CPUs in the fault tolerant system Each IM is assigned to one of the CPUs The IM must support system redundancy This type of connection is also known as redundant PROFINET IO This allows independent redundant PROFINET networks to operate in the fault tolerant system At the same time the two IMs increase availability In the connection to the CPU is also ...

Page 75: ... must be within a PROFINET IO subsystem and you must specify the MRP role for each node In the case of system redundancy with two subnets the two interface modules of a station must be assigned to the following PROFINET IO subnet Interface module in slot 0 of the IO device is assigned to rack 0 of the IO controller Interface module in slot 1 of the IO device is assigned to rack 1 of the IO control...

Page 76: ...O The following figure shows the system redundant connection of nine IO devices via three switches With this configuration for example IO devices can be arranged in multiple cabinets Figure 6 10 IO devices in multiple cabinets 6 6 2 Redundant I O in an ET 200SP HA Redundant I O To configure the redundant I O connected to PROFINET IO insert two I O modules of the same type next to each other in a s...

Page 77: ...n control the actuator in parallel are improved Application planning Observe the following rules for configuring redundant I O modules Hardware rule The I O modules must be approved for redundant operation You can find this information in the manual for the respective module Redundantly deployed I O modules must be identical i e they must have the same article number the same hardware version and ...

Page 78: ...uator to two redundant input output modules The failure of an input module does not result in the loss of sensor data When an output module fails the connected actuator continues to be controlled In some cases the hardware design requires the sensor also to be implemented redundantly for example for RTD thermal resistors Sensors can be powered using suitable input modules The redundant signal proc...

Page 79: ...T IO interface CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 79 Figure 6 12 AS 410 with redundant module pairs Maintenance and service One of the following functions is possible in each case during operation Firmware update Replacing a module ...

Page 80: ...stem Manual 05 2017 A5E31622160 AC 6 7 Connection of two channel I O to the PROFIBUS DP interface 6 7 1 Connecting redundant I O Redundant I O in the switched DP slave To achieve this the signal modules are installed in pairs in ET 200M distributed I O devices with active backplane bus Figure 6 13 Redundant I O in the switched DP slave ...

Page 81: ...for redundancy Page 83 Functional I O redundancy block library The blocks you use for channel group specific redundancy are located in the Redundant IO CGP V50 library The Functional I O redundancy block libraries that support the redundant I O each contain the following blocks FC 450 RED_INIT Initialization function FC 451 RED_DEPA Initiate depassivation FB 450 RED_IN Function block for reading r...

Page 82: ...n Depassivation is delayed by 10 s FB 450 RED_IN OB 1 Cyclic program OB 30 to OB 38 Watchdog interrupt FB 451 RED_OUT OB 1 Cyclic program OB 30 to OB 38 Watchdog interrupt FB 452 RED_DIAG OB 72 CPU redundancy error OB 82 Diagnostic interrupt OB 83 Remove insert interrupt OB 85 Program execution error FB 453 RED_STATUS OB 1 Cyclic program fault tolerant systems only OB 30 to OB 38 Watchdog interrup...

Page 83: ...ove a redundant digital input module that does not support diagnostics functions and is not passivated You might otherwise passivate the wrong module This procedure is necessary for example when replacing the front connector of a redundant module Redundant modules must be in the process image of the inputs or outputs Redundant modules are always accessed using the process image If you use redundan...

Page 84: ... of the first module is read in briefly when the front connector of the second module is removed This is prevented by using series diodes DI32xDC 24 V 6ES7 321 1BL00 0AA0 In some system states it is possible that an incorrect value of the first module is read in briefly when the front connector of the second module is removed This is prevented by using series diodes DI 8xAC 120 230V 6ES7 321 1FF01...

Page 85: ...module in standard mode Redundant AI dual channel AI8x12Bit 6ES7331 7KF02 0AB0 Use in voltage measurement The wire break diagnostics function in HW Config must not be enabled either the modules are operated with transmit ters or when thermocouples are connected Use for indirect current measurement When determining the measuring error observe the following The total input resistance in measuring ra...

Page 86: ...smit ters or when thermocouples are connected Use in indirect current measurement Use a 250 ohm resistor measuring range 1 to 5 V to map the current on a voltage Use in direct current measurement Suitable Zener diode BZX85C8v2 Load capability of 4 wire transmitters RB 610 ohms determined for worst case 1 input 1 Zener diode at an S7 overload value of 24 mA to RB RE Imax Uz max Imax Input voltage i...

Page 87: ...e is not possible in redundant operation Online calibration is not possible in redundant operation See Manual ET 200M Distributed I O Device HART Analog Modules manual AI6x0 4 20mA HART 6ES7336 4GE00 0AB0 F module in standard mode AI 6x13Bit 6ES7 336 1HE00 0AB0 F module in standard mode Redundant AO dual channel AO4x12 Bit 6ES7332 5HD01 0AB0 AO8x12 Bit 6ES7332 5HF00 0AB0 AO4x0 4 20 mA EEx ib 6ES73...

Page 88: ...t yet localized Passivation is not performed and no entry is made in the static error image Until the next signal change occurs the configured response is performed after the discrepancy time expires 3 If another signal change now occurs the channel in which the signal change occurred is the intact channel and the other channel is passivated Note The time that the system actually needs to determin...

Page 89: ... input a Continuous 0 error means that the input is not energized This can be caused for example by a short circuit to L or M The current flow over the chassis ground connection between the modules and the encoder should be the minimum possible When connecting an encoder to several digital input modules the redundant modules must operate at the same reference potential If you want to replace a mod...

Page 90: ...ailure of a non redundant load voltage supply You can enhance availability by installing redundant load power supplies You will find interconnection examples in Appendix Connection examples for redundant I Os Page 391 Redundant digital output modules Fault tolerant control of a final controlling element can be achieved by connecting two outputs of two digital output modules or fail safe digital ou...

Page 91: ...e is written to the lower data memory area of the process input image If there is a discrepancy and it is the first it is marked accordingly and the discrepancy time is started When the discrepancy time is running the most recent valid value is written to the process image of the module with the lower address and made available to the current process If the discrepancy time expires the channel wit...

Page 92: ...les in the Appendix Connection examples for redundant I Os Page 391 Redundant analog input modules for indirect current measurement The following applies to the wiring of analog input modules Suitable encoders for this circuit are active transmitters with voltage output and thermocouples The wire break diagnostics function in HW Config must not be enabled either the modules are operated with trans...

Page 93: ... and measured value 7FFF in the event of wire break The listed measuring error results solely from the interconnection of one or two voltage inputs with a measure resistance Allowance has neither been made here for the tolerance nor for the basic operational limits of the modules The measuring error for one or two inputs shows the difference in the measurement result depending on whether two input...

Page 94: ... additional error which may be listed in the constraints The errors specified in the manual must be added to these errors for all modules The 4 wire transmitters used must be capable of driving the load resulting from the circuit above You will find details in the technical specifications of the individual modules When connecting 2 wire transmitters please note that the Zener diode circuit weighs ...

Page 95: ...erated redundantly The output value is divided by 2 and each of the two modules outputs half If one of the modules fails the failure is detected and the remaining module outputs the full value As a result the surge at the output module in the event of an error is not as high Note The output value drops briefly to half and after the reaction in the program it is returned to the proper value The dur...

Page 96: ... is still output to both storage locations in the process image of outputs If one channel is depassivated then the full value is output on the available channel If this is not required a substitute value must be written to the lower channels of both modules prior to executing FB 451 RED_OUT Depassivation of modules Passivated modules are depassivated by the following events When the fault tolerant...

Page 97: ...y It returns information on the status of individual module pairs The assignment of the MODUL_STATUS_WORD status byte is described in the online help for the respective function block library 6 8 Media redundancy Media redundancy is a function for ensuring network availability and thus contributes to increasing the plant availability Redundant transmission links in a ring topology ensure that an a...

Page 98: ...lete If a PROFINET IO system is created at each PN IO connection of the CPU a newly inserted interface module is automatically connected to the PROFINET IO system of the CPU The nodes on the fieldbus PROFINET IO must be assigned unique names Installing a ring topology To set up a ring topology with media redundancy you must join both free ends of a line network topology in the same device You join...

Page 99: ...he ring together download the configuration of your project to the individual devices Topology You can also combine media redundancy under PROFINET IO with other PROFINET IO functions Additional information For additional information refer to the STEP 7 Online Help and to Manual PROFINET System Description http support automation siemens com WW view en 19292127 ...

Page 100: ...I O configuration variants 6 8 Media redundancy CPU 410 Process Automation CPU 410 SMART 100 System Manual 05 2017 A5E31622160 AC ...

Page 101: ...transfer programs from the ES to the CPU ES CPU The user program is executed by at least one CPU in the following system states Stand alone operation Single mode Link up update Redundant Single mode link up update In the system states solo mode link up and update the master CPU is in RUN and executes the user program in stand alone mode Redundant system mode The master CPU and standby CPU are alwa...

Page 102: ... must have the same article number and the same product version firmware version 7 1 2 STOP mode Reaction of the CPU The CPU does not execute the user program The output modules output 0 or if configured a substitute value The signals of the input modules are set to 0 You can read out programs from the CPU with the ES CPU ES You can transfer programs from the ES to the CPU ES CPU Special features ...

Page 103: ...tart resets the process image and the bit memories timers and counters All data blocks assigned the Non Retain attribute are reset to the start values from the load memory The other data blocks retain their last valid value if buffering is active If there is no buffering the values are reset to the start values from the load memory after power off on The associated startup OB is OB 100 Program exe...

Page 104: ...e the LEDs on the CPU light up successively as follows 1 All LEDs light up 2 The STOP LED flashes as it does during a memory reset 3 The RUN and STOP LEDs are flashing 4 The RUN LED flashes briefly 2 to 3 times 5 The STOP LED lights up 6 The RUN LED starts flashing again This begins the start up Additional information For detailed information on STARTUP operating state refer to Manual Programming ...

Page 105: ...n The fault tolerant system switches back to the redundant system state No communication for example through PG access is possible with the CPU in TROUBLESHOOTING mode The ERROR SEARCH operating state is indicated by the flashing RUN and STOP LEDs see Chapter Status and error displays Page 41 Note If the master CPU changes to STOP during troubleshooting the troubleshooting is continued on the stan...

Page 106: ... The CPU switches to the DEFECTIVE state in the following cases The user data is inconsistent A reboot has already been carried out within the previous 24 hours The event that led to the defect is preventing an automatic reboot CPU response following reboot The CPU operating system tries to switch back to RUN by rebooting the CPU The CPU responds as follows to a reboot 1 The CPU writes the cause o...

Page 107: ...s description However the standby runs event synchronized with the master at all times and not just when an error occurs The differentiation between the master and standby CPUs is primarily important for ensuring reproducible fault responses The standby goes into troubleshooting mode when RAM PIQ errors are detected for example while the master CPU remains in RUN Master standby assignment When the...

Page 108: ...ented by Siemens was used for the S7 400H Event driven synchronization means that the master and standby always synchronize their data when an event occurs which may lead to different internal states of the subsystems Such events include for example alarms or changes of data through communication functions Continued bumpless operation even if redundancy of a CPU is lost Event driven synchronizatio...

Page 109: ...ates the RUN switch position 7 2 2 The system states of the fault tolerant system The system states of the fault tolerant system result from the operating states of the two CPUs The term system state is used as a simplified term which identifies the concurrent operating states of the two CPUs Example Instead of the master CPU is in RUN and the standby CPU is in LINK UP mode we use the fault tolera...

Page 110: ...The CPU that was selected in SIMATIC Manager when the menu command was executed is the first one displayed in the table Changing the system state The options of changing the system state depend on the current system state of the fault tolerant system 7 2 4 System status change from the STOP system state Requirement You have selected one of the two CPUs in SIMATIC Manager and opened the Operating s...

Page 111: ...ging to redundant system state starting the standby CPU 1 In the table select the CPU that is in STOP or the fault tolerant system 2 Select the Restart button warm restart Changing to system status STOP stopping the running CPU 1 In the table select the CPU that is in RUN or the fault tolerant system 2 Select the STOP button Note Any set up access right is not canceled until you stop the SIMATIC M...

Page 112: ...P state while the other CPU remains in RUN state the fault tolerant system continues operating in standalone mode Note Any set up access right is not canceled until you stop the SIMATIC Manager You should reset the access right once again to prevent unauthorized access You reset the access right in the SIMATIC Manager with the menu command PLC Access Rights Cancel 7 2 7 System diagnostics of a fau...

Page 113: ...s in RUN operating state Standby CPU is in RUN operating state Master CPU is in STOP operating state Standby CPU is in STOP operating state Master CPU is in STARTUP operating state Master CPU or a module whose parameters it assigned is faulty Standby CPU or a module whose parameters it assigned is faulty Maintenance required on master CPU Maintenance required on standby CPU Maintenance request on ...

Page 114: ...interval in which a possible error is detected Response to errors during the self test If the self test returns an error the following happens Table 7 3 Response to errors during the self test Type of error System response Hardware fault The faulty CPU switches to DEFECTIVE state Fault tolerant system switches to stand alone operation The cause of the error is written to the diagnostics buffer Har...

Page 115: ...g Fault tolerant system switches to stand alone operation Standby CPU switches to ERROR SEARCH Checksum errors When a checksum error occurs for the first time since the last POWER ON without battery backup the system reacts as follows Table 7 5 Reaction to checksum errors Time of detection System response During the startup test after POWER ON The faulty CPU switches to DEFECTIVE state Fault toler...

Page 116: ...s it did on the first occurrence of the error If a second error hardware fault with one sided OB 121 call checksum error occurs in redundant operation after expiration of the troubleshooting operation the CPU responds the same as to the first occurrence of the error Multiple bit errors If a multiple bit error is detected during redundant operation of a fault tolerant system the CPU switches to ERR...

Page 117: ... deletes all counters bit memories and timers but not the time of day The CPU tests its hardware The CPU sets its parameters to default settings The LEDs behave as following during the memory reset 1 The STOP LED flashes for about 1 2 seconds at 2 Hz 2 All LEDs light up for approximately 10 seconds 3 The STOP LED flashes for approximately 30 seconds at 2 Hz 4 The RUN LED and the STOP LED flash for...

Page 118: ...ry reset CPU 410 Process Automation CPU 410 SMART 118 System Manual 05 2017 A5E31622160 AC The parameters of the PN interfaces Name NameOfStation IP address of CPU Subnet mask Static SNMP parameters The time of day The status and value of the operating hours counter ...

Page 119: ... cannot be deleted loaded created or compressed Execution of communication functions ES operation Communication functions are executed Execution of the functions is restrict ed section by section and delayed All the delayed functions are caught up with after the update For details refer to the sections be low CPU self test Not performed Not performed Testing and commissioning functions such as Mon...

Page 120: ... Are identical Switching to a partner CPU with modified operating system Are different 2 Are identical Are identical Switching to a partner CPU with modified hardware product version Are identical 2 Are different Are identical Switching to a partner CPU using only one intact redundant link Are identical 1 Are identical Are identical Switching to a partner CPU with modified PO limit Are identical 2...

Page 121: ...pdate during which no OBs and thus no user program are executed nor any I O updates are implemented Maximum inhibit time for priority classes 15 The maximum permissible inhibit time for priority classes 15 configured by the user Minimum I O retention time This represents the interval between copying of the outputs from the master CPU to the standby CPU and the time of the master standby changeover...

Page 122: ...tered in diagnostic buffer 4 Call OB 72 with corresponding start information The standby CPU then reevaluates its system data blocks Following this after at least one minute the CPU tries again to perform the link up and update If still unsuccessful after a total of 10 retries the CPU abandons the attempt You yourself will then need to start the link up and update again A monitoring timeout can be...

Page 123: ...f the process values and the communication load As a simple approximation we can interpret the maximum inhibit time to be configured for priority classes 15 as a function of the data volume in the work memory The volume of code in the work memory is irrelevant 8 3 2 Determining the monitoring times Calculation using STEP 7 or formulas STEP 7 automatically calculates the monitoring times listed bel...

Page 124: ... dependencies conformity is checked by STEP 7 Maximum cycle time extension maximum communication delay maximum inhibit time for priority classes 15 minimum I O retention time If you have configured different monitoring times in the CPUs and perform a link up and update operation with master standby changeover the system always applies the higher of the two values Calculating the minimum I O retent...

Page 125: ...elayed or inhibited To avoid any unnecessary extension of the maximum inhibit time for priority classes 15 due to unfavorable programming you should always process the time critical I O components in a selected cyclic interrupt This is particularly relevant in fail safe user programs You can define this cyclic interrupt in your configuration It is then executed again right after the start of the m...

Page 126: ... changeover time of the active communication channel referred to below as TDevice_UM 5 Based on the technological specifications of your system determine the following Maximum permissible time during which there is no update of your I O modules referred to below as TPTO 6 Based on your user program determine the following Cycle time of the highest priority or selected see above cyclic interrupt TW...

Page 127: ...following example calculation Make appropriate changes and then restart the calculation at 1 12 The recommended value for the maximum inhibit time for priority classes 15 is now obtained from TP15 MAX TP15_AWP TP15_OD 3 Example of the calculation of TP15 In the next steps we take an existing system configuration and define the maximum permitted time span of an update during which the operating sys...

Page 128: ...O subsystem 1200 ms 2 x 8 ms 300 ms 50 ms 110 ms 20 ms 704 ms Check Since TP15 0 continue with 1 TP15_HW MIN 720 ms 660 ms 704 ms 660 ms 2 Based on the formula 2 TP15_OD 50 ms TPH 50 ms 90 ms 140 ms Check Since TP15_OD 140 ms TP15_HW 660 ms continue with 1 Based on section Performance values for link up and update Page 130 with 170 KB of user program data TP15_AWP 194 ms Check Since TP15_AWP 194 m...

Page 129: ...sk of a station failure in the distributed I O The time value TP15_AWP represents a guideline and depends on your program structure You can reduce it by taking the following measures for example Save data that changes often in different DBs than data that does not change as often Specify a smaller DB sizes in the work memory If you reduce the time TP15_AWP without taking the measures described you...

Page 130: ...this calculated value must be more precise to avoid any timeout of driver blocks see section Determining the monitoring times Page 123 For active or queued communication functions allowance is made for an update time of approximately 100 ms per MB in the work memory occupied by data blocks Depending on the communication load of your automation system you will need to add or deduct a value when you...

Page 131: ...d during the update You should therefore ensure that the interval between two signal transitions pulse period is always greater than the required update period Communication links and functions Connections on the master CPU are not be shut down However associated communication jobs are not executed during updates They are queued for execution as soon as one of the following cases occurs The update...

Page 132: ...Link up and update 8 4 Special features in link up and update operations CPU 410 Process Automation CPU 410 SMART 132 System Manual 05 2017 A5E31622160 AC ...

Page 133: ... is only used for connecting field devices access for other devices at the interface can be prevented see Field Interface Security Page 139 Support of Block Privacy Blocks can be encrypted with a password using the STEP 7 Block Privacy The CPU 410 supports this function and can therefore process protected blocks see Access protected blocks Page 139 There are also additional products in the SIMATIC...

Page 134: ...ss granted Access granted Read time of day Access granted Access granted Access granted Set time of day Access granted Access granted Access granted Block status Access granted Access granted Password required Load in PG Access granted Access granted Password required Controlling selection Access granted Password required Password required Modify variable Access granted Password required Password ...

Page 135: ...9 even if you know the valid password If a legitimate connection exists when you call SFC 109 with MODE 12 the SFC 109 call has no effect on this connection Note Setting a lower protection level You can use SFC 109 PROTECT to set a lower protection level than the one you configured with HW Config NOTICE Use SFC 109 only with existing protection level Only use SFC 109 if you have configured protect...

Page 136: ...ic Manager PLC Save Security Events Parameter description The entries in the saved text file are structured as follows CEF parameter Key name Meaning CEF CEF 0 Manufacturer Siemens AG Device e g CPU 410 5H Version e g V8 2 0 Event ID Corresponds to Security Event ID see below Event Security Event textual name of the signature ID Priority 1 Alarm A This situation requires immediate action 3 Error E...

Page 137: ... C bus slot number Destination addresses Destination IP address Destination MAC address Destination port Destination tsap id Destination subnet id Destination Profibus address Destination K bus rack number Destination C bus slot number Status optional status Contains the number of overwritten unsent security events Note You can request the details of specific encodings from Customer Support Events...

Page 138: ...he CPU security settings have been changed 95 SE_SESSION_ESTABLISHED Connection established 96 SE_CFG_DATA_CHANGED A configuration change was made 97 SE_USER_PROGRAM_CHANGED A PCS 7 user program change has been transferred 98 SE_OPMOD_CHANGED Operating state changed 99 SE_FIRMWARE_LOADED A firmware change has been downloaded 100 SE_FIRMWARE_ACTIVATED The previously downloaded firmware change has b...

Page 139: ... already been established passively over this interface will be terminated This applies for all connection types If an incoming connection is rejected because a disable is set a security event SysLog is generated A T_CONNECT for a passive connection ISOonTCP or TCP is canceled and an error output at a disabled interface The receipt of UDP message frames TURCV both active and passive is not possibl...

Page 140: ...longed To optimize additional time requirements it is best practice to protect one large block instead of many small blocks Additional information For additional information refer to S7 block privacy in the STEP 7 Online Help 9 6 Retentive load memory Retentivity of the user program The load memory is retentive starting from Version 8 2 All blocks are available again after Power On Off even if you...

Page 141: ... cannot pose a hazard at the new point of use Reset the CPU to factory settings if its previous use is unknown Buffering with a battery If you are using one or two backup batteries in the power supply module and the power supply module is switched off or the supply voltage in the CPU and configurable modules fails the set parameters and the memory content RAM will be buffered via the backplane bus...

Page 142: ...he line voltage 2 Switch on the line voltage while pressing and holding down the Reset button 3 Wait until LED lamp image 1 from the subsequent overview is displayed In this lamp pattern INTF flashes at 0 5 Hz EXTF BUSxF MAINT IFMxF RUN and STOP remain unlit 4 Wait until LED lamp image 2 from the subsequent overview is displayed In this LED pattern INTF is lit EXTF BUSxF MAINT IFMxF RUN and STOP r...

Page 143: ...wn the Reset button for 5 seconds The CPU generates the current service data and writes the event W 16 4308 Memory reset started by switch operation to the diagnostics buffer The CPU then switches back to RUN Reset in stand alone operation with restart Note During Power On with battery backup of a fault tolerant system with large configurations many CPs and or external DP masters it may take up to...

Page 144: ...current service data is saved internally for further evaluation by SIEMENS specialists An automatic reboot is then started This behavior reduces the downtime of the CPU to a minimum Access to the process is restored as soon as possible Automatic reboot in the event of a one sided defect in the fault tolerant system The defective CPU performs the complete self test The other CPU remains in RUN If a...

Page 145: ...nd these to Customer Support Note the following If possible read out the service data immediately after the CPU goes into STOP or immediately after the synchronization of a fault tolerant system has been lost Always read out the service data of both CPUs in a fault tolerant system Procedure 1 Select the PLC Save service data command In the dialog box that opens up select the file path and the file...

Page 146: ...PD during the update process If an error is detected the old firmware remains active and the new firmware is rejected For CPU access protection with password in SIMATIC Manager select a CPU of the fault tolerant system then select PLC Access Rights Setup from the menu Enter the CPU access password Firmware update in two stages The advantage of updating the firmware in two stages is that the automa...

Page 147: ...a CPU 1 Open the station containing the CPU you want to update in HW Config 2 Select the CPU 3 Select the PLC Update Firmware menu command 4 In the Update Firmware dialog select the path to the firmware update files UPD using the Browse button After you have selected a file the information in the bottom boxes of the Update Firmware dialog box indicate the modules for which the file is suitable and...

Page 148: ...e the update may otherwise lead to station failures Firmware update in two stages The advantage of updating the firmware in two stages is that the fault tolerant system only operates in solo mode during the actual activation of the new firmware The firmware is loaded in redundant mode This allows you to carry out the longer process of loading the firmware beforehand in redundant mode at a suitable...

Page 149: ...s activated in the CPU in rack 0 The CPU in rack 0 is started The CPU in rack 0 is linked up and updated Both CPUs have updated firmware operating system and are in the redundant operating state Firmware update in one stage Proceed as follows to update the firmware of the CPUs of a fault tolerant system in RUN 1 For CPU access protection with password Select a CPU of the fault tolerant system in S...

Page 150: ...undant operating state Note Only the third number of the firmware versions of the master and standby CPU may differ by 1 You can only update to the newer version The constraints described in Chapter System and operating states of the CPU 410 Page 101 also apply to a firmware update in RUN Any set up access right is not canceled until you stop the SIMATIC Manager You should reset the access right o...

Page 151: ...ime master or a time slave PROFIBUS DP interface You can configure the CPU as a time master or a time slave Time of day synchronization via the PROFINET IO interface With the PROFINET IO interface time of day synchronization is possible using the NTP method and the SIMATIC method The CPU 410 is the client in this case You can configure up to four NTP servers You can set an update interval of betwe...

Page 152: ...IO subsystem DP line The IO device DP slave receives this time of day and uses the time information for time stamping This time stamping is referred to as high precision time stamping in the context of SIMATIC PCS 7 Example In the ET 200SP HA signal changes can be acquired and time stamped with a precision of 1 ms Relationship between time synchronization and time stamping To examine the chronolog...

Page 153: ... 05 2017 A5E31622160 AC 153 Additional information You can find additional information about time of day synchronization and time stamping with SIMATIC PCS 7 in the following manuals High precision Time Stamping with ET 200SP HA High precision Time Stamping V9 0 Time of day Synchronization V9 0 ...

Page 154: ...Time synchronization and time stamping CPU 410 Process Automation CPU 410 SMART 154 System Manual 05 2017 A5E31622160 AC ...

Page 155: ...s for PROFINET IO The following hardware and firmware requirements must be met for plant changes in RUN using CiR Use of a CPU 410 in stand alone operation firmware version V8 2 or higher IO devices to which individual I O modules are to be added or from which individual I O modules are to be removed must have CiR capability Complete IO devices can be added or removed even if they do not have CiR ...

Page 156: ...le itself or on the CPU Software requirements To make a configuration change in RUN the user program must meet the following requirement It must be written so that station failures or module faults for example do not result in a CPU STOP The following OBs must be available in your CPU Hardware interrupt OBs OB 40 to OB 47 Cycle time error OB OB 80 Diagnostic interrupt OB OB 82 Pull plug module int...

Page 157: ...peration and to add I O modules at a different location Addresses must not be changed in a CiR operation Addresses that are removed in a CiR operation may not be added again in the same CiR operation Changing parameters of the I O modules The respective device does not need CiR capability for this step Changing properties of the ports PEDV e g topology monitoring etc You cannot reconfigure the loc...

Page 158: ... possible with this backup version If possible change the configuration in multiple steps and make only a few changes in each step In this way you can keep track of the changes 11 3 Procedure for PROFINET IO 11 3 1 Overview Requirement You need to load the hardware configuration from HW Config to the module in STOP Note You do not have to define CiR elements in PROFINET IO subsystems Procedure The...

Page 159: ...inue working with the backed up project in case of an error loss of data without loss of the CiR capability Note SFB 52 53 and 81 If SFB 52 SFB 53 or SFB 81 is called during a CiR operation on the line the call is acknowledged with error code 0x80C3 Different update times Please note the following if you have set automatic for the update time for an IO device without CiR capability If you have set...

Page 160: ...ot add the IO device using CiR if the option PROFINET LLDP mode V2 3 is set When adding an IO device to a PROFINET subsystem make sure that no bus cables are disconnected that could lead to device failure You can do this as follows Install additional ports at the future installation sites in the PROFINET subsystem to be expanded Connect the new IO device to these ports if necessary If permitted by...

Page 161: ...Page 164 Delete an already used channel Page 166 11 3 6 Replacing IO devices or I O modules Procedure replacing The replacement of an IO device with another IO device or an I O module with another I O module is only possible in two separate CiR operations 1 Remove IO device module from the configuration and download the configuration 2 Add new IO device module to the configuration and download the...

Page 162: ... O modules for their responses Output modules behave as follows during re configuration The channels that are not involved output the last output value that was valid before the parameter assignment 11 4 3 CPU response during reconfiguration Re configuration sequence Once you have made the parameter changes in HW Config and have downloaded them to the CPU in RUN mode the CPU runs the tests describ...

Page 163: ...r applies Note If the re configuration of an I O module involves disabling the diagnostic interrupt for example the I O module may still subsequently send an interrupt that it has already prepared Re configuring a port PDEV submodule Ports are re configured in the same way to I O modules Possible fault scenarios during re configuring The following error scenarios are possible The I O module receiv...

Page 164: ...records regardless of how many data records are affected by your change Another OB 83 start follows start event W 16 325A if sending was successful or W 16 395B if it was not No other priority class is interrupted by this processing of OB 83 11 4 4 Reconfiguration Procedure 11 4 4 1 Using a Previously Unused Channel Procedure 1 Change the hardware configuration and download it to the CPU 2 Save yo...

Page 165: ...nged as a result of the re configuration This is the case for example when you re configure an input channel from 0 to 20 mA to 0 to 10 V 1 Set the values of the channel being re configured to simulation in the associated driver 2 Change the associated hardware 3 Change the hardware configuration and download it to the CPU 4 Save your project 5 If necessary adapt the user program to the changed ch...

Page 166: ... example due to the complexity of the automated process or due to high restart costs Nevertheless it may be necessary to expand or modify a configuration With the help of a plant change during operation using CiR certain configuration changes can be made in RUN In so doing processing is stopped for a brief time interval The upper limit of this time interval is 60 ms Process inputs retain their las...

Page 167: ... to components that have CiR capability The following configuration changes in RUN are then permitted Compact DP slaves can only be added to a DP master system or removed from a DP master system as complete stations PA slaves field devices can be added RUN when the head module of the corresponding DP PA link supports plant changes in RUN A modular slave of the type ET 200M supports pulling or plug...

Page 168: ...odifications in your automation system Addition of modules for a modular DP slave provided you have not integrated it as a DPV0 slave via a GSD file Reassignment of module parameters e g selection of different alarm limits or use of previously unused channels Replacement of standby modules with future electronic modules of the ET 200iSP Reassignment of parameters of ET 200iSP modules Addition of D...

Page 169: ...entrally inserted I O modules Change of properties of existing DP master systems including bus parameters Change of the following parameters of a DP slave bus address assignment of DP master parameter assignment data diagnostic address Reassignment of parameters of fail safe signal modules in safety operation Addition and removal of DP master systems Removal of any modules from modular DP slaves s...

Page 170: ...on of your current real system configuration STOP Offline configuration 2 Defining CiR Elements STOP Offline configuration 3 Configuration download STOP Commissioning 4 System modifications are only possible on master systems which contain a CiR object or on ET 200M stations which are equipped with a CiR module RUN Continuous operation If required execute several passes of the CiR sequence step 4 ...

Page 171: ...efer to future user data addresses You can configure diagnostics addresses regardless of these settings CiR Modules Use a CiR module to define additional I O volume for the modular ET200M ET200iSP distributed I O device by specifying the number of additional I O bytes in SUM These specifications refer to future user data addresses You can configure diagnostics addresses regardless of these setting...

Page 172: ...de an optimal flexibility for the use of CiR elements however the following applies to the CPU I O Rule 2 Inputs The total number of physical configured inputs and of input bytes that can be uti lized in the future may not exceed the volume of dynamic project data in the CPU Outputs The total number of physical configured inputs and of input bytes that can be uti lized in the future may not exceed...

Page 173: ...object is not yet defined Deleting CiR elements In STOP operating state you can delete CiR objects on DP and PA master systems or CiR modules on modular DP slaves of type ET 200M ET 200iSP that you have defined previously If you want to delete all CiR elements in a DP master system you can easily do this using the Deactivate CiR capability function Note The Deactivate CiR capability function is on...

Page 174: ...later use on the modular slave A CiR object on each lower level CiR capable PA master system This CiR object contains 80 input bytes and 80 output bytes A CiR object on the selected DP master system STEP 7 attempts to guarantee 15 slaves and to make available 1220 input bytes and 1220 output bytes for this CiR object If the largest address up to now on this master system is greater than 110 corres...

Page 175: ...d check whether the CiR synchronization time of the associated master system specified in the properties window of the CiR object is compatible with the CiR synchronization time of the CPU 5 If you want to change the number of additional slaves and or the number of input output bytes proceed as follows Open the properties window of the CiR object double click the CiR object or select CiR object ri...

Page 176: ...e is thus 128 if the CiR object on the DP master system still has a sufficient number of free input and output bytes Note For ET 200iSP a maximum of 244 input bytes and output bytes are available You can find the input and output bytes of the individual electronic modules in the ET 200iSP manual Downloading the configuration After defining the CiR elements you download them with the CPU in STOP op...

Page 177: ...m Deleting a Single CiR Element You can delete the CiR object from a PA master system or ET200M ET200iSP modular DP slave as follows 1 Highlight the CiR element you want to delete 2 Select Edit Delete or the context sensitive menu command Delete If no more CiR elements exist at the DP master system save for the CiR object you can use the same procedure to delete this CiR object 11 8 2 Basic Proced...

Page 178: ...1 8 2 2 add slaves or modules Procedure Adding slaves or modules in RUN mode involves the following steps 1 Expand and download the configuration with HW Config 2 Rebuild the hardware 3 Expand test and download the user program You must adhere to this order of steps Rules You must comply with the following rules when adding components Within a modular DP slave of the type ET 200M ET 200iSP you may...

Page 179: ...ect the new slave to the free side of the repeater Note the current installation guidelines see Installation Manual Installing Automation Systems S7 400 M7 400 Switch on the repeater function again 11 8 2 4 change process image partition assignment Procedure You can change the assignment of a process image partition of an existing module or compact slave as follows 1 Open the properties window of ...

Page 180: ...SP you may only remove the modules from the bottom i e starting with the highest slot number Within a master system you must start at the highest PROFIBUS address of the slaves you want to remove You can then continue with the slaves with lower addresses if required Note You can remove slaves or modules that you have added in the course of multiple downloads in just one download By removing a slav...

Page 181: ...catalog to the CiR object in the upper part of the station window The slave added appears in the upper part of the station window The name of the slave added is displayed on an orange background to indicate that it has been created from a CiR object Note When a slave is added STEP 7 updates the guaranteed and maximum number of slaves and the number of input and output bytes of the corresponding Ci...

Page 182: ...talog window 2 Drag and drop the module to be added to the CiR module in the bottom part of the station window The module added then appears in the bottom part of the station window in the position that was occupied by the CiR module The CiR module is moved down a slot Note When you add a module to an ET 200M ET 200iSP station STEP 7 updates the number of input and output bytes of the correspondin...

Page 183: ...Plant changes in RUN CiR 11 8 Procedure for PROFIBUS DP CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 183 ...

Page 184: ...ject in the event of an error loss of data without losing CiR capability 11 8 2 9 Undoing Previous Changes Principle You can undo any previous configuration changes that you downloaded to the CPU by removing the slaves or modules you added at that time The following rules apply Remove slaves or modules from no more than 4 DP master systems Within a DP or PA master system you must start at the high...

Page 185: ...200iSP STEP 7 updates the number of input and output bytes of the associated CiR module 11 9 Reconfigure existing modules in ET200M ET200iSP stations 11 9 1 Requirements for Reconfiguration Note You can use previously unused channels as well as re configure previously used channels The addresses of existing modules may not be changed using CiR Requirement for configuration Re configuration require...

Page 186: ...PU runs the tests described in Behavior of the CPU after download of the configuration in RUN The input and output values have the status OK after successful re configuration You may only access those values in the process image that belong to the process image partition of the OB currently being processed The DP master marks the modules as available in the module status data if data record transf...

Page 187: ...sting DP stations are re configured Coordination between master systems The sequence OB 83 start start event W 16 3367 Data record transmission OB 83 start start event W 16 3267 or 3968 may run in parallel in the master systems in question OB calls in re configuration Once the CPU has run the tests described in Behavior of the CPU after download of the configuration in RUN it starts OB 80 with the...

Page 188: ...am need not be changed as a result of re configuration This is the case for example when you change an alarm limit or when you disable the diagnostic interrupt Change the hardware configuration and download it to the CPU Procedure for changing the user program The user program need not be changed as a result of the re configuration This is the case for example when you change the measuring range f...

Page 189: ...f the ET 200iSP electronic module This is the case for example when you use IEEE values of a HART electronic module Follow these steps 1 Set the values of the module being re configured to simulation in the associated driver 2 Delete the module in the hardware configuration and download it to the CPU 3 Insert the module once again and configure it for your configuration as needed 4 Download the ha...

Page 190: ... the CPU 1st download The CPU receives the configuration that no longer contains the I O modules that are going to be removed 2nd download process The CPU receives the configuration with the newly added I O modules 11 10 2 DP and PA Slaves Principle When you are planning systems during operation via CiR you must observe the following already at the planning stages Provide a sufficient number of br...

Page 191: ...n number of all previously configured slaves 1 If you select a higher number for the added DP slave then under unfavorable circumstances the guaranteed maximum number of slaves that can still be added will be decreased by more than 1 This is explained in the following example Let s assume that the highest station number of all previously configured slaves is 115 and that the number of slaves that ...

Page 192: ... SMART 192 System Manual 05 2017 A5E31622160 AC Adding a DP PA Coupler with Corresponding PA Slaves to an Existing PA Master System Adding a DP PA coupler with corresponding PA slave system downstream of an existing DP PA link corresponds with the insertion of multiple PA slaves Field devices in an existing PA master system ...

Page 193: ... PA master system corresponds with the insertion of a new DP slave in an existing DP master system 11 10 3 Modules in ET 200M Modular Slaves Principle When you are planning systems during operation via CiR you must observe the following already at the planning stages Install the ET 200M station with an active backplane bus Always try to equip the station with the maximum number of bus modules as y...

Page 194: ...d end module Equip the ET200iSP from the interface module starting with the necessary electronics modules Equip the remaining slots right up to the end module with the reserve modules Rules for System Modification During Runtime Replace the reserve modules with the intended electronics modules Start with the first reserve module that is located on the lowest slot right next to the last electronics...

Page 195: ... RUN Once a modified configuration has been downloaded CPU first checks whether your changes are admissible If they are it evaluates the relevant system data This evaluation affects operating system functions such as process image updates and user program processing The details of these effects are set out below The fixed time for interpretation of system data by the CPU is referred to below as Ci...

Page 196: ...f SDB evaluation The light will remain on if module parameters are being changed After the CiR operation the preset configuration and the actual configuration will differ the preset configuration is changed after you have downloaded a configuration change to the CPU and the EXTF LED is lit If your modified configuration includes added slaves the BUS1F LED or the BUS2F LED will also flash The BUS1F...

Page 197: ...s and update the configuration in HW Config accordingly 2 Click Download to module in HW Config 3 Select Download station configuration in RUN mode 4 Select one of the redundant CPUs 5 Select Automatically continue This runs the first steps in the plant change process automatically 6 Click Continue The CPU is selected The standby CPU may be switched to RUN by a warm restart The required system dat...

Page 198: ...P master interface module or the relevant connecting cables when the system is de energized Note Signal modules in the CPU with substitute value capability For signal modules with substitute value capability in a CPU the minimum I O hold time is ineffective following a plant change There is always a gap of 3 to 50 ms For all changes please observe the rules for the assembly of an H station Changes...

Page 199: ...tomatically continue The initial processing steps of the plant change are performed automatically 6 Click Continue The CPU is selected The standby CPU may be switched to RUN by a warm restart The required system data blocks are generated The selected CPU is switched to RUN The new hardware configuration is downloaded to the CPU 7 End the H CiR wizard As you can only add the IM 460 and IM 461 inter...

Page 200: ...system of the original master CPU now in STOP Switch off the power supply to the standby subsystem Insert the new IM460 in the CPU and establish the link to a new expansion unit or Add a new expansion unit to an existing line or Plug in the new external DP master interface and establish a new DP master system Switch the power supply to the standby subsystem back on 11 Transition to the redundant s...

Page 201: ...istributed I O for plant changes during redundant operation H CiR operation Basic support S1 configu ration S2 configu ration Device not CIR capable S2 configu ration Device CIR capable R1 configu ration Device not CIR capable R1 configu ration Device CIR capable Add IO controller Yes No No No No No Remove IO controller Yes No No No No No Replace IO controller No No No No No No Add IO device Yes Y...

Page 202: ...tiple PNIO subsystems over integrated interfaces to which no IO devices one IO device or multiple IO devices are connected 12 5 Permitted changes over PROFINET IO Plant changes during redundant operation H CiR for PNIO The list below shows the options of the distributed I O for plant changes during redundant operation Component Adding Removing Re configuring IO device X X I O module in an IO devic...

Page 203: ...replaced with a different I O module in the same CiR step However it is possible to remove I O modules in a CiR operation and to add I O modules at a different location Changing parameters of the I O modules The respective device does not need CiR capability for this step Changing parameters of the ports PDEV submodules or the interface for example the update time The device in question must have ...

Page 204: ...ation system may otherwise fail The cause of a redundancy error is listed in the diagnostics buffer Safety related components are not taken into account in this description For more information on handling fail safe systems refer to the S7 F FH Systems Configuring and Programming manual Requirements For switched I O to be expanded during operation the following points must be taken into account al...

Page 205: ...nges over PROFIBUS DP How is hardware modified If the hardware components concerned can be unplugged or plugging in live the hardware modification can be carried out in the redundant system state However the fault tolerant system must be temporarily switched to solo mode as downloading a modified hardware configuration in the redundant system state would cause the fault tolerant system to stop In ...

Page 206: ...r connecting redundant I Os Page 354 you must take the following into consideration During the link up and update process following a plant change the I O data of the previous master CPU may be temporarily deleted from the process image until all changed I Os of the new master CPU have been written in full to the process image During the first update of the process image after a system modificatio...

Page 207: ... outset for the IO controller Otherwise you cannot add the IO device using H CiR You can check which PROFINET LLDP mode supports an IO device and which PROFINET LLDP mode is active for the IO controller in HW Config Follow the steps below to add hardware components to a fault tolerant system in SIMATIC PCS 7 Details of each step are described in a section Step What has to be done See Chapter 1 Mod...

Page 208: ...gured does not affect the user program The same applies if you add DP stations or IO devices The fault tolerant system continues to operate in the redundant system state New components are not yet addressed 12 8 2 Change hardware configuration offline Starting situation The fault tolerant system is operating in redundant system mode Procedure 1 Perform all the modifications to the hardware configu...

Page 209: ...ontinue working without interruption Added DP stations Not yet accessed by the CPU like I O modules to be added see above 1 CPUs are also first reset Output modules briefly have 0 instead of the configured substitute or holding values Reaction of the I O to entering redundant mode The fault tolerant system is in redundant mode with the new configuration The I O reacts as follows Type of I O One si...

Page 210: ...f the CFC user program Before the entire program is recompiled and reloaded due to such modifications the parameter values must be read back into the CFC otherwise the modifications to the block parameters could be lost You will find more detailed information on this topic in the CFC for S7 Continuous Function Chart manual Procedure 1 Adapt the program to the new hardware configuration You can add...

Page 211: ...s in switched DP stations are not reconfigured when you switch over to the CPU with the modified configuration Proceed as follows to change the channel use First the affected module is completely removed from the hardware configuration and the user program But it can remain inserted in the DP station The module drivers must not be removed After this the module with the modified use is added again ...

Page 212: ... downloading the user program Modify and download the user program Page 213 3 Access H CiR wizard The H CiR wizard Page 197 4 Modification of hardware Modify hardware Page 215 Exceptions This procedure for plant changes does not apply for removing interface modules see Removal of interface modules Page 216 12 9 1 Change hardware configuration offline Starting situation The fault tolerant system is...

Page 213: ... to the block parameters could be lost You will find more detailed information on this topic in the CFC for S7 Continuous Function Chart manual Procedure 1 Edit only the program elements related to the hardware removal You can delete the following components CFCs and SFCs Blocks in existing charts Channel drivers interconnections and parameter settings 2 In SIMATIC Manager select the charts folder...

Page 214: ... also first reset Output modules briefly have 0 instead of the configured substitute or holding values Reaction of the I O to entering redundant mode The fault tolerant system is in redundant mode with the new configuration The I O reacts as follows Type of I O One sided I O of the reserve CPU One sided I O of the master CPU Switched I O The I O modules to be removed1 No longer accessed by the CPU...

Page 215: ...r required from the racks 3 Unplug components that are no longer required from the modular DP stations or IO devices 4 Remove DP stations that are no longer required from the DP master systems or IO devices that are not required from the IO systems Note With switched I O Complete all changes to one line of the redundant DP master system or IO controller before you make changes to the second line R...

Page 216: ... Select Automatically continue The initial processing steps of the plant change are performed automatically 6 Click Continue The CPU is selected The standby CPU may be switched to RUN by a warm restart The required system data blocks are generated The selected CPU is switched to RUN The new hardware configuration is downloaded to the CPU 7 End the H CiR wizard As you can only add the IM 460 and IM...

Page 217: ... power supply of the standby subsystem again 11 Transition to the redundant system state In SIMATIC Manager select a CPU of the fault tolerant system then select PLC Mode from the menu In the Mode dialog box select the standby CPU and click Warm restart 12 Change and download the user program see Modify and download the user program Page 213 12 10 Editing CPU parameters 12 10 1 Editing CPU paramet...

Page 218: ...for each watchdog interrupt OB Execution Phase offset Diagnostics clock Correction factor Security Security level and password H parameter Test cycle time Maximum cycle time extension Maximum communication delay Maximum inhibit time for priority classes 15 Minimum I O retention time The selected new values should match both the currently loaded and the planned new user program Starting situation T...

Page 219: ...s master CPU is still in STOP the I O reacts to the new master CPU as follows Type of I O One sided I O of the previous master CPU One sided I O of the new mas ter CPU Switched I O I O modules No longer accessed by the CPU Output modules have the con figured substitute or holding values Newly configured1 and updat ed by the CPU Continue working without inter ruption 1 CPUs are also first reset Out...

Page 220: ...described in the respective technical documentation PDEV submodules are interface and ports Neighborhood relations for example can be reconfigured on the ports The IO device must have CiR capability for this Note If you edit any protected parameters the system will reject any attempt to changeover to the CPU containing those modified parameters In this case the event W 16 5966 is entered in the di...

Page 221: ... master CPU is still in STOP the I O reacts to the new master CPU as follows Type of I O One sided I O of the previous master CPU One sided I O of the new mas ter CPU Switched I O I O modules No longer accessed by the CPU Output modules have the con figured substitute or holding values Newly configured1 and updat ed by the CPU Continue working without inter ruption 1 CPUs are also first reset Outp...

Page 222: ...eaction to exceeding the monitoring times When one of the monitored timers exceeds the configured maximum value the update is aborted and no master switchover is performed The H system remains in solo mode with the previous master CPU and attempts to later perform the master switchover under certain conditions For details refer to the section Time monitoring Page 120 ...

Page 223: ...system react The S7 400H is in redundant system mode and a CPU fails The partner CPU switches to single mode The partner CPU reports the event in the diagnostic buffer and in OB 72 Requirements for replacement The module replacement described below is possible only if the new CPU has the same operating system version as the failed CPU and if it is equipped with the same system expansion card as th...

Page 224: ...edure as described above Here you do not replace the CPU in step 2 but replace the SEC with an SEC of the same size and then reinstall the CPU Follow the steps below to replace a CPU Step What to do How does the system react 1 Turn off the power supply module The entire subsystem is switched off system operates in single mode 2 Replace the CPU Make sure the rack num ber is set correctly on the CPU...

Page 225: ... CPU when you replace the CPU Mark the fiber optic cables before the replacement if necessary 13 1 2 Replacement of a power supply module Starting situation Both CPUs are in RUN Failure How does the system react The S7 400H is in redundant system mode and a power supply module fails The partner CPU switches to single mode The partner CPU reports the event in the diagnostic buffer and in OB 72 Proc...

Page 226: ...e failure is reported as a rack failure central or station failure remote In this case simply switch off the power supply to the power supply module concerned 13 1 3 Replacement of an input output module or function module Starting situation Failure How does the system react The CPU 410 5H is in redundant system mode and an input output or function module fails Both CPUs report the event in the di...

Page 227: ...ge 3 Remove the failed module in RUN mode Both CPUs generate a remove insert interrupt and enter the event in the di agnostic buffer and the system status list 4 Insert the new module Both CPUs generate a remove insert interrupt and enter the event in the di agnostic buffer and the system status list Parameters are assigned automatically to the module by the CPU concerned and the module is address...

Page 228: ...synchronized with each other The module is automatically configured by the appropriate CPU 3 Turn the module back on The module resumes communication system establishes communication con nection automatically 13 1 5 Replacement of synchronization module or fiber optic cable In this section you will see three different error scenarios Failure of a synchronization module or fiber optic cable Success...

Page 229: ... or IFM2F is lit Procedure Follow the steps below to replace a fiber optic cable Step What to do How does the system react 1 Look for the cause of the error along the path for which the IFMxF LEDs are lit on both CPUs IFM1F Upper sync modules in CPU rack 0 or rack 1 or corresponding synchronization cable IFM2F Lower sync modules in CPU rack 0 or rack 1 or corresponding synchronization cable First ...

Page 230: ...and via OB 72 Both CPUs become master CPU and remain in RUN The LEDs IFM1F and IFM2F are lit on both CPUs Procedure The described double fault results in loss of redundancy and partial or complete failure of switched DP or PN I O In this event proceed as follows Step What to do How does the system react 1 Switch off one subsystem 2 Replace the faulty components 3 Turn the subsystem back on LEDs IF...

Page 231: ...stem react 1 Turn off the power supply of the central rack The partner CPU switches to single mode 2 Turn off the power supply of the expansion unit in which you want to replace the inter face module 3 Remove the interface module 4 Insert the new interface module and turn the power supply of the expansion unit back on 5 Switch the power supply of the central unit back on and start the CPU The CPU ...

Page 232: ...the RJ45 connector back in and switch the power supply back on The CPUs process the rack failure OB 86 synchronously outgoing event The IO device can be addressed by the corresponding IO system 13 2 2 Replacement of PROFINET IO cables Starting situation Failure How does the system react The S7 400H is in the redundant system state and there is a fault in the PROFINET IO cable With one sided I O Th...

Page 233: ...cable CPUs process error OBs synchronously With one sided I O Rack failure OB 86 outgoing event IO devices can be addressed through the IO controller With switched I O I O redundancy error OB 70 outgoing event IO devices can be addressed through both IO controllers 13 3 Replacement of components of the distributed I O on PROFIBUS DP Which components can be replaced The following components of the ...

Page 234: ...hat to do How does the system react 1 Disconnect the module from its load current supply 2 Remove the failed module in RUN mode Both CPUs generate a remove insert interrupt and enter the event in the diagnostic buffer and the system status list 3 Disconnect the front connector and wiring 4 Plug the front connector into the new module 5 Insert the new module Both CPUs generate a remove insert inter...

Page 235: ...of redundantly used components Redundantly used modules must be identical which means they must have the same article number product version and firmware version Procedure Step What to do How does the system react 1 Stop the standby CPU The fault tolerant system switches to solo mode 2 Turn off the power supply of the central rack 3 Unplug the PROFIBUS DP cable for the DP master module in question...

Page 236: ...acement procedure Proceed as follows to replace the PROFIBUS DP interface module Step What has to be done How does the system react 1 Turn off the supply for the affected DP interface module 2 Remove the bus connector 3 Insert the new PROFIBUS DP interface module and turn the power supply back on 4 Plug the bus connector back in The CPUs process the I O redundancy error OB 70 outgoing event synchr...

Page 237: ...connector back in and turn the power supply back on The CPUs process the rack failure OB 86 synchronously outgoing event With switched I O OB70 is called out going event the LED REDF goes out The associated DP master can address the DP slave 13 3 4 Replacement of PROFIBUS DP cables Starting situation Failure How does the system react The S7 400H is in redundant system mode and the PROFIBUS DP cabl...

Page 238: ...tep What to do How does the system react 1 Check the cabling and localize the interrupted PROFIBUS DP cable 2 Replace the defective cable The CPUs process the error OBs synchronized with each other With one sided I O Rack failure OB 86 outgoing event The LED BUS1F goes out The DP slaves can be addressed via the DP master system With switched I O I O redundancy error OB 70 outgoing event The DP sla...

Page 239: ...tem mode there is a loss of synchronization The standby CPU switches to ERROR SEARCH operating state for a few minutes If the new synchronization module is inserted and the redundant link is reestablished during this time the standby CPU then switches to redundant system mode otherwise it switches to STOP Once you have inserted the new synchronization module and reestablished the redundant link yo...

Page 240: ...ODUCT according to IEC 60825 1 Avoid direct contact with the laser beam Do not open the housing Always observe the information provided in this manual and keep the manual to hand as a reference OB 82 In redundant mode the operating system of the CPU calls OB82 in case of a Snyc link fault You can display the following channel specific diagnostic data in the Module state tab dialog for the selected...

Page 241: ...zation modules are not emitting any light at this moment Fiber optic interfaces of unused modules Fiber optic interfaces of unused modules must be blanked off during storage to protect the optical equipment The plugs are in the synchronization module when shipped NOTICE Reduced optical performance due to dirt Even small amounts of dirt in a fiber optic interface adversely affect the quality of the...

Page 242: ...1 interface of the second CPU and the IF2 interface of the first CPU with the IF2 interface of the second CPU Removing the synchronization module 1 Slightly press the release of the fiber optic cable and remove it from the synchronization module 2 Fold the clip of the synchronization module to the front and remove the synchronization module from the fault tolerant CPU interface 3 Place the dummy p...

Page 243: ...8 mm repeated After installation 59 mm one time Permitted bending radii for prefabricated cables When you install self assembled cables make sure to comply with the bending radii specified by the manufacturer Note that approx 50 mm of space is available for the connector and the fiber optic cable under the front cover of the CPU and that no tight bending radius of a fiber optic cable is therefore ...

Page 244: ...rt Even slight amounts of dirt at the end of a fiber optic cable will adversely affect its optical performance and thus the quality of the signal transmission This can lead to synchronization losses during operation Protect the ends of the fiber optic cables against dirt during storing and installation If the ends of the fiber optic cable are covered when delivered do not remove these covers Open ...

Page 245: ... Yellow compound Wire Pulling lubricant from Klein Tools 51000 Soft soap Dishwashing liquid Talcum powder Detergent Pressure Do not exert any pressure on the cable for example by the inappropriate use of clamps cable quick mount or cable ties Your installation should also prevent anyone from stepping onto the cable Influence of heat Fiber optic cables are highly sensitive to direct heat which mean...

Page 246: ...to a length of 10 km The following rules apply Make sure of adequate strain relief on the modules if you use fiber optic cables longer than 10 m Keep to the specified environmental conditions of the fiber optic cables used bending radii pressure temperature Observe the technical specifications of the fiber optic cable attenuation bandwidth Fiber optic cables with lengths above 10 m usually have to...

Page 247: ...uired between the indoor and outdoor area The necessary cable length is available in one piece There is no need to connect several cable segments by means of distribution boxes Convenient and complete installation using patch cables including patch cables for indoor applica tions as required 1 cable with 4 cores per fault tolerant system Both interfaces in one cable 1 or 2 cables with several shar...

Page 248: ...u may need to observe for your plant Protection against increased mechanical stress Protection against rodents Water proofing Suitable for direct underground installation Suitable for the given temperature ranges Avoid splicing cables in the field Use prefabricated cables with pulling protection aids in whiplash design including measuring log including patch cables for indoor applications as requi...

Page 249: ... between the indoor and out door area see Figure 12 2 One distribution junction box per branch Installation and patch cables are connected via the distribution box Either ST or SC plug in connec tions can be used for example Check the cross over installation when you wire the CPUs Connector type ST or SC for example to match other components Figure 14 2 Fiber optic cables installation using distri...

Page 250: ...Synchronization modules 14 3 Selecting fiber optic cables CPU 410 Process Automation CPU 410 SMART 250 System Manual 05 2017 A5E31622160 AC ...

Page 251: ...peration of the CPU is not possible without an SEC If no valid SEC is detected the corresponding CPU does not start up If an error occurs in redundant mode during access to the SEC of a CPU this triggers a loss of synchronization and a startup block prevents another automatic link up You cannot operate two CPUs 410 redundantly with two different SECs System Expansion Card for CPU 410 5H SECs with ...

Page 252: ...er of PO enabling R1 redundancy You can increase the number of POs in a CPU 410 5H without changing the SEC You can find information on how to increase the number of POs in PCS 7 process control system service support and diagnostics V8 1 or higher The procedure for increasing the number of PO also applies for transferring the license key for R1 redundancy of a distributed I O ...

Page 253: ...th Programming package SIMATIC PCS 7 V9 0 or higher CiR Configuration in RUN CiR synchronization time basic load 60 ms CiR synchronization time time per I O byte 0 µs Input current from backplane bus 5 V DC typ 2 A from backplane bus 5 V DC max 2 4 A from backplane bus 24 V DC max 150 mA DP interface from interface 5 V DC max 90 mA At the DP interface Power loss Power loss typ 10 W Memory PCS 7 pr...

Page 254: ...speed 450 MHz Multi processor system average processing time of PCS 7 typicals 110 µs with APL Typicals Process tasks max 9 Individually adjustable from 10 ms to 5 s CPU blocks DB Number max 16 000 Number range 1 to 16 000 Instances FB Number max 8 000 Number range 0 to 7999 FC Number max 8 000 Number range 0 to 7999 OB Number of free cycle OBs 1 OB 1 Number of time alarm OBs 8 OB 10 17 Number of ...

Page 255: ...tem Expan sion Card used PROFINET interface inputs 8 kbyte max dependent on the System Expan sion Card used PROFINET interface outputs 8 kbyte max dependent on the System Expan sion Card used Digital channels Inputs 131 072 max dependent on the System Expan sion Card used Outputs 131 072 max dependent on the System Expan sion Card used Analog channels Inputs 8 192 max dependent on the System Expan...

Page 256: ...ion per day unbuffered max 8 6 s Power on Operating hours counter Number 16 Number Number range 0 to 15 Range of values SFCs 2 3 and 4 0 to 32767 hours SFC 101 0 to 2 31 1 hours Granularity 1 hour retentive Yes Clock synchronization supported Yes to DP master Yes to DP slave Yes in AS master Yes in AS slave Yes on Ethernet via NTP Possible as client and master slave via SIMATIC process Interfaces ...

Page 257: ...on No S7 basic communication No S7 communication Yes S7 communication as client Yes S7 communication as server Yes Equidistance No Isochronous mode No SYNC FREEZE No Activation deactivation of DP slaves Yes Single mode only Direct data exchange slave to slave communication No DPV1 Yes Address area Inputs max 6 kbyte up to 2 800 IOs channels Outputs max 6 kbyte up to 2 800 IOs channels User data pe...

Page 258: ...ons in the ring max 50 Functionality PROFINET IO Controller Yes PROFINET IO Device No PROFINET CBA No Open IE communication Yes Web server No PROFINET IO Controller Transmission rate max 100 Mbit s Services PG OP communication Yes S7 routing Yes S7 communication Yes Open IE communication Yes Shared device No however usable as part of S7 Prioritized startup No Number of connectable IO Devices max 2...

Page 259: ...sed at the system end 0 20 21 25 102 135 161 34962 34963 34964 65532 65533 65534 65535 Keep alive function supported Yes 3 Interface Interface type PROFINET Physics Ethernet RJ45 Isolated Yes automatic detection of transmission rate Yes Autosensing Autonegotiation Yes Autocrossing Yes System redundancy Yes Redundant subnetworks Yes Number of connection resources 120 Interface types Number of ports...

Page 260: ... depends on the number of configured user data and the con figured single or redundant mode Address area Inputs max 8 kbyte up to 3 800 IOs channels Outputs max 8 kbyte up to 3 800 IOs channels User data consistency max 1 024 byte Open IE communication Number of connections max 118 Local port numbers used at the system end 0 20 21 25 102 135 161 34962 34963 34964 65532 65533 65534 65535 Keep alive...

Page 261: ...er Yes as client Yes User data per job max 64 kbyte User data per job of which consistent max 462 byte 1 variable Open IE communication TCP IP Yes via integrated PROFINET interface and loadable FBs Number of connections max 118 Data length max 32 kbyte several passive connections per port supported Yes ISO on TCP RFC1006 Yes Via integrated PROFINET interface or CP 443 1 and loadable FBs Number of ...

Page 262: ...us control variable Yes Variables Inputs outputs memory bits DBs distributed I Os timers counters Number of variables max 70 Diagnostic buffer present Yes Number of entries max 3 200 Service data can be read out Yes Standards approvals certificates CE mark Yes CSA approval Yes UL approval Yes cULus Yes FM approval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly Gost R Yes Use in hazardous...

Page 263: ...t function SysLog Yes via TCP up to 4 receivers can be parame terized buffer capacity max 3 200 entries Field interface security Yes Engineering with Programming package SIMATIC PCS 7 V9 0 or higher CiR Configuration in RUN CiR synchronization time basic load 60 ms CiR synchronization time time per I O byte 0 µs Input current from backplane bus 5 V DC typ 2 A from backplane bus 5 V DC max 2 4 A fr...

Page 264: ... and the factors of influence Feeding of external backup voltage to CPU No CPU processing times CPU speed 450 MHz Multi processor system average processing time of PCS 7 typicals 110 µs with APL Typicals Process tasks max 9 Individually adjustable from 10 ms to 5 s CPU blocks DB Number max 16 000 Number range 1 to 16 000 Instances FB Number max 8 000 Number range 0 to 7999 FC Number max 8 000 Numb...

Page 265: ...ributed DP interface inputs 1 536 byte max dependent on the System Ex pansion Card used DP interface outputs 1 536 byte max dependent on the System Ex pansion Card used PROFINET interface inputs 1 536 byte max dependent on the System Ex pansion Card used PROFINET interface outputs 1 536 byte max dependent on the System Ex pansion Card used Digital channels Inputs 16 384 max dependent on the System...

Page 266: ...ation per day unbuffered max 8 6 s Power on Operating hours counter Number 16 Number Number range 0 to 15 Range of values SFCs 2 3 and 4 0 to 32767 hours SFC 101 0 to 2 31 1 hours Granularity 1 hour retentive Yes Clock synchronization supported Yes to DP master Yes to DP slave Yes in AS master Yes in AS slave Yes Interfaces Number of PROFINET interfaces 2 Number of RS 485 interfaces 1 PROFIBUS DP ...

Page 267: ...cation Yes S7 communication as client Yes S7 communication as server Yes Equidistance No Isochronous mode No SYNC FREEZE No Activation deactivation of DP slaves Yes Single mode only Direct data exchange slave to slave communication No DPV1 Yes Address area Inputs max 1 536 byte Up to 1 500 IOs channels Outputs max 1 536 byte Up to 1 500 IOs channels User data per DP slave User data per DP slave ma...

Page 268: ...OFINET CBA No Open IE communication Yes Web server No PROFINET IO Controller Transmission rate max 100 Mbit s Services PG OP communication Yes S7 routing Yes S7 communication Yes Open IE communication Yes Shared device No however usable as part of S7 Prioritized startup No Number of connectable IO Devices max 250 Number of connectable IO Devices for RT max 250 of which in line max 250 Activation d...

Page 269: ...535 Keep alive function supported Yes 3 Interface Interface type PROFINET Physics Ethernet RJ45 Isolated Yes automatic detection of transmission rate Yes Autosensing Autonegotiation Yes Autocrossing Yes System redundancy Yes Redundant subnetworks Yes Number of connection resources 120 Interface types Number of ports 2 integrated switch Yes Media redundancy supported Yes Switchover time on line bre...

Page 270: ...user data and the con figured single or redundant mode Address area Inputs max 1 536 byte Up to 1 500 IOs channels Outputs max 1 536 byte Up to 1 500 IOs channels User data consistency max 1 024 byte Open IE communication Number of connections max 118 Local port numbers used at the system end 0 20 21 25 102 135 161 34962 34963 34964 65532 65533 65534 65535 Keep alive function supported Yes 4 Inter...

Page 271: ... data per job max 64 kbyte User data per job of which consistent max 462 byte 1 variable Open IE communication TCP IP Yes via integrated PROFINET interface and loadable FBs Number of connections max 118 Data length max 32 kbyte several passive connections per port supported Yes ISO on TCP RFC1006 Yes Via integrated PROFINET interface or CP 443 1 and loadable FBs Number of connections max 118 Data ...

Page 272: ... variable Yes Variables Inputs outputs memory bits DBs distributed I Os timers counters Number of variables max 70 Diagnostic buffer present Yes Number of entries max 3 200 Service data can be read out Yes Standards approvals certificates CE mark Yes CSA approval Yes UL approval Yes cULus Yes FM approval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly Gost R Yes Use in hazardous areas ATE...

Page 273: ...t With Conformal Coating ISA S71 04 severity level G1 G2 G3 and operating temperature to 70 C Memory PCS 7 process objects 0 PO for CPU 410 5H expandable by means of CPU 410 Expansion Pack PO 100 or PO 500 Work memory integrated 0 Mbyte expandable Yes by means of CPU 410 Expansion Pack PO 100 or PO 500 Address area I O address area Inputs Use of 16 KB in the CPU 410 5H Outputs Use of 16 KB in the ...

Page 274: ...uring operation min 0 C max 70 C Dimensions Width 8 mm Height 16 mm Depth 25 mm Weights Weight approx 20 g PCS7 System Expansion Card PO 100 Article number 6ES7653 2CA00 0XB0 General information Product type designation PCS 7 System Expansion Card PO 100 Hardware product version 3 Firmware version V2 0 Design of PLC basic unit With Conformal Coating ISA S71 04 severity level G1 G2 G3 and operating...

Page 275: ...00 IOs channels PROFINET interface inputs 8 kbyte up to 3 800 IOs channels PROFINET interface outputs 8 kbyte up to 3 800 IOs channels Digital channels Inputs 131 072 max Outputs 131 072 max Analog channels Inputs 8 192 max Outputs 8 192 max Standards approvals certificates CE mark Yes CSA approval Yes UL approval Yes cULus Yes FM approval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly G...

Page 276: ...or PO 500 Work memory integrated Use of max 10 MB work memory in the CPU 410 5H expandable Yes by means of CPU 410 Expansion Pack PO 100 or PO 500 Address area I O address area Inputs Use of 16 KB in the CPU 410 5H Outputs Use of 16 KB in the CPU 410 5H of which distributed DP interface inputs 6 kbyte up to 2 800 IOs channels DP interface outputs 6 kbyte up to 2 800 IOs channels PROFINET interface...

Page 277: ...t version 3 Firmware version V2 0 Design of PLC basic unit With Conformal Coating ISA S71 04 severity level G1 G2 G3 and operating temperature to 70 C Memory PCS 7 process objects 1 000 PO for CPU 410 5H expandable by means of CPU 410 Expansion Pack PO 100 or PO 500 Work memory integrated Use of max 19 8 MB work memory in the CPU 410 5H expandable Yes by means of CPU 410 Expansion Pack PO 100 or P...

Page 278: ...proval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly Gost R Yes Use in hazardous areas ATEX ATEX II 3G Ex nA IIC T4 Gc Ambient conditions Ambient temperature during operation min 0 C max 70 C Dimensions Width 8 mm Height 16 mm Depth 25 mm Weights Weight approx 20 g PCS7 System Expansion Card PO 1600 Article number 6ES7653 2CF00 0XB0 General information Product type designation PCS 7 Sys...

Page 279: ...H Outputs Use of 16 KB in the CPU 410 5H of which distributed DP interface inputs 6 kbyte up to 2 800 IOs channels DP interface outputs 6 kbyte up to 2 800 IOs channels PROFINET interface inputs 8 kbyte up to 3 800 IOs channels PROFINET interface outputs 8 kbyte up to 3 800 IOs channels Digital channels Inputs 131 072 max Outputs 131 072 max Analog channels Inputs 8 192 max Outputs 8 192 max Stand...

Page 280: ...3 and operating temperature to 70 C Memory PCS 7 process objects approx 2 600 POs for CPU 410 5H Work memory integrated Use of max 32 MB work memory in the CPU 410 5H expandable No Address area I O address area Inputs Use of 16 KB in the CPU 410 5H Outputs Use of 16 KB in the CPU 410 5H of which distributed DP interface inputs 6 kbyte up to 2 800 IOs channels DP interface outputs 6 kbyte up to 2 8...

Page 281: ...ystem Expansion Card PO 200M Article number 6ES7653 2CB00 0XB0 General information Product type designation PCS 7 System Expansion Card PO 200M Hardware product version 3 Firmware version V2 0 Design of PLC basic unit With Conformal Coating ISA S71 04 severity level G1 G2 G3 and operating temperature to 70 C Memory PCS 7 process objects 200 PO for CPU 410E Work memory integrated Use of max 4 2 MB ...

Page 282: ...o 1 500 IOs channels Digital channels Inputs 16 384 max Outputs 16 384 max Analog channels Inputs 1 024 max Outputs 1 024 max Standards approvals certificates CE mark Yes CSA approval Yes UL approval Yes cULus Yes FM approval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly Gost R Yes Use in hazardous areas ATEX ATEX II 3G Ex nA IIC T4 Gc Ambient conditions Ambient temperature during opera...

Page 283: ...er interface You cannot use external DP master interfaces with the CPU 410 SMART Only the integrated DP interface is available The CPU 410 SMART supports 48 DP slaves on the DP interfaces The number of slots is limited to 816 The DP interface of the CPU 410 SMART supports 1536 byte inputs and 1536 byte outputs The address range is from 0 to 16 KB PN IO controller You cannot use an external IO cont...

Page 284: ...C is not executed An OB request error is reported when the configured time has elapsed Cyclic interrupts The CPU 410 SMART supports the following cyclic interrupt OBs OB 32 with a default run time of 2000 ms OB 33 with a default run time of 1000 ms OB 34 with a default run time of 500 ms OB 35 with a default run time of 200 ms You cannot set a phase offset Hardware interrupt OBs The CPU 410 SMART ...

Page 285: ... TCP up to 4 receivers can be parame terized buffer capacity max 3 200 entries Field interface security Yes Engineering with Programming package SIMATIC PCS 7 V9 0 or higher CiR Configuration in RUN CiR synchronization time basic load 60 ms CiR synchronization time time per I O byte 0 µs Input current from backplane bus 5 V DC typ 2 A from backplane bus 5 V DC max 2 4 A from backplane bus 24 V DC ...

Page 286: ... processor system average processing time of PCS 7 typicals 110 µs with APL Typicals Process tasks max 4 Individually adjustable from 10 ms to 5 s CPU blocks DB Number max 16 000 Number range 1 to 16 000 Instances FB Number max 8 000 Number range 0 to 7999 FC Number max 8 000 Number range 0 to 7999 OB Number of free cycle OBs 1 OB 1 Number of time alarm OBs 8 OB 10 17 Number of cyclic interrupt OB...

Page 287: ...OFINET interface inputs 1 536 byte Up to 1 500 IOs channels PROFINET interface outputs 1 536 byte Up to 1 500 IOs channels Digital channels Inputs 36 864 max Outputs 36 864 max Analog channels Inputs 2 304 max Outputs 2 304 max Hardware configuration connectable OPs 119 Multicomputing No Number of DP masters integrated 1 via CP 0 Number of IO Controllers integrated 2 via CP 0 Number of operable FM...

Page 288: ...es in AS master Yes in AS slave Yes on Ethernet via NTP Yes As client Time difference in system when synchronizing via Ethernet max 10 ms Interfaces Number of PROFINET interfaces 2 Number of RS 485 interfaces 1 PROFIBUS DP Number of other interfaces 2 2x synchronization 1 Interface Interface type Integrated Physics RS 485 PROFIBUS Isolated Yes Power supply to interface 15 to 30 V DC max 150 mA Num...

Page 289: ...nge slave to slave communication No DPV1 Yes Address area Inputs max 1 536 byte Up to 1 500 IOs channels Outputs max 1 536 byte Up to 1 500 IOs channels User data per DP slave User data per DP slave max 244 byte Inputs max 244 byte Outputs max 244 byte Slots max 244 per slot max 128 byte 2 Interface Interface type PROFINET Physics Ethernet RJ45 Isolated Yes automatic detection of transmission rate...

Page 290: ...zed startup No Number of connectable IO Devices max 48 Number of connectable IO Devices for RT max 48 of which in line max 48 Activation deactivation of IO Devices Yes Single mode only IO Devices changing during operation partner ports supported No Device replacement without swap me dium Yes Send cycles 250 µs 500 µs 1 ms 2 ms 4 ms Updating time 250 µs to 512 ms minimum value depends on the number...

Page 291: ...urces 120 Interface types Number of ports 2 integrated switch Yes Media redundancy supported Yes Switchover time on line break typ 200 ms Number of stations in the ring max 50 Functionality PROFINET IO Controller Yes PROFINET IO Device No PROFINET CBA No Open IE communication Yes Web server No PROFINET IO Controller Transmission rate max 100 Mbit s Services PG OP communication Yes S7 routing Yes S...

Page 292: ...ax 118 Local port numbers used at the system end 0 20 21 25 102 135 161 34962 34963 34964 65532 65533 65534 65535 Keep alive function supported Yes 4 Interface Interface type Pluggable synchronization submodule FO Plug in interface modules Synchronization module 6ES7960 1AA06 0XA0 6ES7960 1AB06 0XA0 or 6ES7960 1AA08 0XA0 5 Interface Interface type Pluggable synchronization submodule FO Plug in int...

Page 293: ...passive connections per port supported Yes ISO on TCP RFC1006 Yes Via integrated PROFINET interface or CP 443 1 and loadable FBs Number of connections max 118 Data length max 32 kbyte 1452 bytes via CP 443 1 Adv UDP Yes via integrated PROFINET interface and loadable FBs Number of connections max 118 Data length max 1 472 byte Number of connections overall 120 S7 message functions Number of login s...

Page 294: ...ent Yes Number of entries max 3 200 Service data can be read out Yes Standards approvals certificates CE mark Yes CSA approval Yes UL approval Yes cULus Yes FM approval Yes RCM formerly C TICK Yes KC approval Yes EAC formerly Gost R Yes Use in hazardous areas ATEX ATEX II 3G Ex nA IIC T4 Gc Ambient conditions Ambient temperature during operation min 0 C max 70 C Configuration Know how protection U...

Page 295: ...ty level G1 G2 G3 and operating temperature to 70 C Memory PCS 7 process objects 800 PO for CPU 410 SMART Work memory integrated 8 Mbyte max expandable No Address area I O address area of which distributed DP interface inputs 1 536 byte up to 1 500 IOs DP interface outputs 1 536 byte up to 1 500 IOs PROFINET interface inputs 1 536 byte up to 1 500 IOs PROFINET interface outputs 1 536 byte up to 1 ...

Page 296: ...10 Process Automation CPU 410 SMART 296 System Manual 05 2017 A5E31622160 AC Article number 6ES7653 2CM00 0XB0 Use in hazardous areas ATEX ATEX II 3G Ex nA IIC T4 Gc Ambient conditions Ambient temperature during operation min 0 C max 70 C Dimensions Width 8 mm Height 16 mm Depth 25 mm Weights Weight approx 20 g ...

Page 297: ...used by it You use SFC 103 DP_TOPOL to trigger the identification of the bus topology of a DP master system by the diagnostic repeater For information on SFC 103 refer to the related online help and to Manual System and Standard Functions The diagnostic repeater is described in the Diagnostic Repeater for PROFIBUS DP manual article number 6ES7972 0AB00 8BA0 Adding modules with ET 200M at a later t...

Page 298: ...ead slave diagnostics data i e save them to the data area of the user program It is possible that the busy bit will not be set to 0 if an error occurs while SFC 13 is being processed You should there fore check the RET_VAL pa rameter after every execution of SFC 13 see System and Standard Functions reference manual For the structure of other slaves refer to their descriptions SFC 59 RD_REC Read da...

Page 299: ...e CPU 410 as PROFIBUS DP master CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 299 Evaluating diagnostics data in the user program The figure below shows how to evaluate the diagnostics data in the user program Figure 18 1 Diagnostics with CPU 410 ...

Page 300: ... variable OB82_MDL_STOP 1 DP slave STOP RUN OB 82 is called with the message Module OK as incoming event diagnostic address of the DP slave assigned to the DP master variable OB82_MDL_STOP 0 Evaluation in the user program The table below shows you how to evaluate RUN STOP changes of the DP slave on the DP master Also refer to the previous table On the DP master On the DP slave CPU 41x Example of d...

Page 301: ...PROFINET IO configuration sizes and can also be used for PROFIBUS You can use a previously known PROFIBUS system status list that is also supported by PROFINET IO as usual If you use a system status list in PROFINET IO that PROFINET IO does not support an error code is returned in RET_VAL 8083 Index wrong or not permitted Comparison of the system status lists of PROFINET IO and PROFIBUS DP Table 1...

Page 302: ...nterface of a module using the logical address of the module not possible for submodule 0 module Detailed information For detailed descriptions of the individual system status lists refer to Manual System Software for S7 300 400 System and Standard Functions 18 4 Configuring with STEP 7 18 4 1 Rules for arranging fault tolerant station components The are additional rules for a fault tolerant stati...

Page 303: ...f possible expansion units is reduced as a result Compliance with the rules is monitored automatically by STEP 7 and considered accordingly during configuration Additional I O expansion For use of distributed I O you can connect a DP master system in each of the two subsystems Connect a DP master system to the integrated interface of the CPU and others via external DP master systems Note PROFIBUS ...

Page 304: ...arameters of the DP interface X1 Addresses of sync modules Parameters of the PROFINET IO interfaces 18 4 4 Recommendations for setting CPU parameters fixed settings Monitoring time for transferring parameters to modules You specify this monitoring time on the Startup tab It depends on the configuration of the fault tolerant station If the monitoring time is too short the CPU enters the W 16 6547 e...

Page 305: ...ties H Parameters Work memory used for all data blocks See also Service Support http www siemens com automation service support 18 4 5 Networking configuration The fault tolerant S7 connection is a separate connection type of the Configure Networks application It permits that the following communication peers can communicate with each other S7 400 fault tolerant station with 2 fault tolerant CPUs ...

Page 306: ...S7 connection But multiple fault tolerant stations in one subnet may have different interfaces they only have to be identical within the station Downloading the network configuration into a fault tolerant station The complete network configuration can be downloaded into the fault tolerant station in one operation The same requirements that apply for downloads into standard stations must be met 18 ...

Page 307: ...rganization blocks OB 70 I O redundancy errors OB 72 CPU redundancy errors SFC 90 H_CTRL can be used to influence fault tolerant systems as follows You can disable interfacing in the master CPU You can disable updating in the master CPU You can remove resume or immediately start a test component of the cyclic self test Note Required OBs Always download these error OBs to the S7 400H CPU OB 70 OB 7...

Page 308: ...er the redundant link Data which is modified in one of the central processing units in redundant operation affect the other CPUs over the redundant link Data which is modified when there is no redundant link i e in single mode initially affects only the processed CPU The blocks are applied by the master CPU to the reserve CPU during the next link up and update Exception No new blocks are applied a...

Page 309: ...Bs Yes No Yes Data record routing For example parameter assignment and diagnostics of field devices on PROFIBUS DP with PDM Yes Yes Yes Note Communication via an PNIO interface If you want to use an PNIO interface of the module for communication in system operation you must also network this in Step 7 HW Config NetPro Availability of connection resources Table 18 5 Availability of connection resou...

Page 310: ...stations such as WinCC OP TP and SIMATIC modules which are capable of communication This service is available via PROFIBUS and Industrial Ethernet subnets You can use the OP communication for operator control monitoring and alarms These functions are integrated in the operating system of SIMATIC S7 modules A CPU can maintain several simultaneous connections to one or several OPs 18 7 4 S7 communic...

Page 311: ...n the connection configuration may also be aborted S7 communication allows you to transfer a block of up to 64 Kbytes per call to the SFB An S7 400 transfers a maximum of 4 tags per block call SFBs for S7 Communication The following SFBs are integrated in the operating system of the S7 400 CPUs Table 18 6 SFBs for S7 Communication Block Block name Brief description SFB 8 SFB 9 USEND URCV Send data...

Page 312: ...evice PC You can use them for the following actions Downloading user programs Downloading a hardware configurations Performing test and diagnostic functions Requirements The network configuration does not exceed project limits The modules have loaded the configuration data containing the latest knowledge of the entire network configuration of the project Reason All modules connected to the network...

Page 313: ...SMART System Manual 05 2017 A5E31622160 AC 313 S7 routing gateways PN DP Gateways between subnets are routed in a SIMATIC station that is equipped with interfaces to the respective subnets The following figure shows CPU 1 DP master acting as router for subnets 1 and 2 Figure 18 2 S7 routing ...

Page 314: ...FIBUS to PROFINET IO CPU 1 is the router between subnet 1 and subnet 2 CPU 2 is the router between subnet 2 and subnet 3 Figure 18 3 S7 routing gateways PROFINET IO DP PROFINET IO S7 routing TeleService application example The following figure shows an application example of the remote maintenance of an S7 station using a PG The connection to other subnets is set up via modem The bottom of the fig...

Page 315: ...com WW view en 45531110 More basic information is available in Manual Communication with SIMATIC http support automation siemens com WW view en 1254686 For more information about the TeleService adapter refer to Manual TS Adapter http support automation siemens com WW view en 20983182 For additional information about SFCs refer to the Instructions list http support automation siemens com WW view e...

Page 316: ... the participating communication devices and device specific information for example setpoint values limit values etc The structure of the destination address for data set routing depends on the data content in other words it is determined by the device for which the data is intended The field device itself does not have to support data set routing since these devices do not forward the received i...

Page 317: ...PC included on the SIMATIC NET CD All Ethernet devices can be detected by means of their IP address and or the SNMP protocol SNMP V1 and transferred to the configuration Use the profile MIB_II_V10 SNMP based applications can be operated on the same network parallel to applications with PROFINET IO Note MAC addresses During SNMP diagnostics the following MAC addresses are shown for the ifPhysAddres...

Page 318: ... length is 32 KB The following connection oriented protocols are supported for the FBs for open IE communication TCP to RFC 793 ISO on TCP according to RFC 1006 Note ISOonTCP For data communication with third party systems via RFC1006 the connection partner must adhere to the maximum TPDU size TPDU Transfer Protocol Data Unit negotiated in the ISOonTCP connection establishment Connectionless proto...

Page 319: ...r parameter assignment Data blocks for parameter assignment of communication connections for TCP and ISO on TCP In order to assign parameters for the communication connections for TCP and ISO on TCP you must create a DB that contains the data structure from UDT 65 TCON_PAR This data structure contains all parameters you need to set up the connection For each connection you need this type of data s...

Page 320: ...passive connection To determine the number of possible connections refer to your CPU s technical specifications The CPU automatically monitors and holds the active connection If the connection is broken for example by line interruption or by the remote communication partner the active partner tries to reestablish the connection If a subsystem of a fault tolerance system is switched to STOP the sys...

Page 321: ...m All connections are terminated when the entire fault tolerance system switches to STOP If one CPU in the system is stopped that CPU s connections are canceled but retained by the fault tolerant system Connection establishment with FB 66 TDISCON for connections available in the system runs asynchronously to program processing status 7001 7002 7002 0 Connection diagnostics In Step 7 you can read d...

Page 322: ... Redundancy nodes Redundancy nodes represent extreme reliability of communication between two fault tolerant systems A system with multi channel components is represented by redundancy nodes Redundancy nodes are independent when the failure of a component within the node does not result in any reliability impairment in other nodes Even with fault tolerant communication only single errors faults ca...

Page 323: ...ctions For the user program configuration and connection diagnostics a fault tolerant S7 connection and its subordinate partial connections are represented by precisely one ID like an S7 connection Depending on the configuration it can consist of a maximum of four subconnections To maintain communication in the event of an error two of the four subconnections are always connected active at any giv...

Page 324: ...ocess Automation CPU 410 SMART 324 System Manual 05 2017 A5E31622160 AC Figure 18 7 Example that shows that the number of resulting partial connections depends on the configuration If the active subconnection fails the already established second subconnection automatically takes over communication ...

Page 325: ...te is no longer achieved see Chapter Time monitoring Page 120 18 9 Usable networks Your choice of the physical transmission medium depends on the required expansion targeted fault tolerance and transfer rate The following bus systems are used for communication with fault tolerant systems Industrial Ethernet PROFIBUS Additional information on the networks that can be used is available in the releva...

Page 326: ...ia S7 connections one sided mode Availability Availability for communication between a fault tolerant system and a standard system is also increased by using a redundant plant bus instead of a single bus see figure below Figure 18 8 Example of linking standard and fault tolerant systems in a simple bus system With this configuration and redundant operation the fault tolerant system is connected to...

Page 327: ...f the systems involved is maintained if a break of the two fiber fiber optic cable occurs The systems then communicate as if they were connected to a bus system linear structure see following figure Figure 18 10 Example of linking of standard and fault tolerant systems in a redundant ring Response to failure Duplex fiber optic ring and bus system S7 connections are used here in which the connectio...

Page 328: ...tandard connections First call the first block If there was no error message when the block executed the transmission is considered to have been successful If there was an error message the data transmission is repeated via the second block If a connection cancelation is detected later the data is also transferred again to exclude possible information losses You can use the same method with an SFB...

Page 329: ...sponse to failure Double errors in the fault tolerant system i e CPUa1 and CPa 2 or in the standard system CPb1 and CPb2 and single errors in the standard system CPUb1 lead to a total failure of communication between the systems involved see previous figure 18 10 3 Communication via point to point CP on the ET 200M Connection via ET 200M Links from fault tolerant systems to single channel systems ...

Page 330: ...Example of connecting a fault tolerant system to a single channel third party system via switched PROFIBUS DP Figure 18 14 Example of connecting a fault tolerant system to a single channel third party system via PROFINET IO with system redundancy Response to failure Double errors in the fault tolerant system i e CPUa1 and IM 153 and a single fault in the third party system lead to a total failure ...

Page 331: ...k any type of single channel system e g TCP IP with a manufacturer specific protocol A user programmed software instance in the gateway implements the single channel transition to the fault tolerant systems and so allows any single channel systems to be linked to a fault tolerant system Configuring connections Redundant connections between the gateway CP and the single channel system are not requi...

Page 332: ...ia Industrial Ethernet with ISO on TCP are supported by the integrated PN interfaces and corresponding CPs You require a suitable CP for fault tolerant S7 connections via Industrial Ethernet with ISO protocol or via PROFIBUS These connections are not possible via the internal PROFIBUS DP interface Only Industrial Ethernet is supported for connecting to PC stations using fault tolerant S7 connectio...

Page 333: ...ault Tolerant as the type The number of required redundant subconnections is determined by STEP 7 as a function of the redundancy nodes Up to four redundant connections can be generated if supported by the network Higher redundancy cannot be achieved even by using more CPs In the Properties Connection dialog box you can also modify specific properties of a fault tolerant connection if necessary Wh...

Page 334: ...isruptions of a subconnection while communication jobs are active over fault tolerant S7 connections can extend the runtime of these jobs Note Downloading the connection configuration during operation If you download a connection configuration during operation established connections may be terminated 18 11 1 Communication between fault tolerant systems Availability The easiest way to increase the...

Page 335: ...network used If you implement a duplex fiber optic ring see figure below two connection resources are required per CP In contrast only one connection resource is required per CP if a double electrical network see figure after next is used Figure 18 16 Example of redundancy with fault tolerant system and redundant ring Configuration view Physical view Figure 18 17 Example of redundancy with fault t...

Page 336: ...erfaces CP The partial connections of an S7 H connection cannot be configured over an external and internal interface Response to failure With a duplex optic fiber ring only a double error within a fault tolerant system e g CPUa1 and CPa2 in one system leads to total failure of communication between the systems involved see Figure 11 14 If a double error e g CPUa1 and CPb2 occurs in the first case...

Page 337: ...If the communication peer is a fault tolerant CPU redundant connections can also be configured in contrast to systems with a standard CPU Note Fault tolerant connections use two connection resources on CP b1 for the redundant connections One connection resource each is occupied on CP a1 and CP a2 respectively In this case the use of further CPs in the standard system only serves to increase the re...

Page 338: ...onnect the PC to the bus system and does not increase the availability of the PC Always use the latest version of this software Only Industrial Ethernet is supported for connecting PC systems The SIMATIC Net software V 8 1 2 is required for connection via ISOonTCP This corresponds to the configuration TCP RFC1006 at the PC end Note The PROFINET IO MRP Media Redundancy Protocol for PROFINET IO ring...

Page 339: ... redundancy with fault tolerant system and redundant bus system Figure 18 21 Example of redundancy with a fault tolerant system redundant bus system and redundant connection to the PC Response to failure Double errors in the fault tolerant system e g CPUa1 and CPa2 or failure of the PC station result in a total failure of communication between the systems involved see previous figures ...

Page 340: ...and SFB 13 BRCV which are only used in pairs and access shared data access to this data area can be coordinated by the user by means of the DONE parameter for example The consistency of data transmitted locally with these communication blocks can thus be ensured in the user program In contrast S7 communication functions do not require a block such as SFB 14 GET SFB 15 PUT in the user program of th...

Page 341: ...ent data of a DP standard slave you can consistently read the data of a DP standard slave of IO device if no error occurred during the data transmission the data read is entered into the destination area defined by RECORD The destination area must have the same length as the one you have configured for the selected module with STEP 7 By calling SFC 14 you can only access the data of one module DP ...

Page 342: ...efine a maximum length of consistent data of 16 words 32 bytes 32 bytes for inputs and 32 bytes for outputs A greater length is not possible In this context consider that a CPU 41x operating as DP slave generally has to support its configuration at an external master implementation by means of GSD file using the general identification format A CPU 41x operated as DP slave thus supports only a maxi...

Page 343: ...undant system state a normal link up and update operation must be performed subsequently How to start the link up and update operation Initial situation Solo operation i e only one of the CPUs of a fault tolerant system connected via fiber optic cables is in RUN operating state You can initiate the link up and update operation for achieving the redundant system state as follows POWER ON the standb...

Page 344: ...p and update In the initial situation the master is in solo operation In the figure CPU 0 is assumed to be the master CPU Figure 18 22 Sequence of link up and update If the Switchover to CPU with modified configuration option is set the content of the load memory is not copied what is copied from the user program blocks of the work memory OBs FCs FBs DBs SDBs of the master CPU is listed in Chapter...

Page 345: ...Supplementary information 18 13 Link up and update sequence CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 345 Figure 18 23 Update sequence ...

Page 346: ...programs of higher priority classes Example Minimum signal duration of an input signal that is evaluated in a priority class 15 e g OB 40 Figure 18 24 Example of minimum signal duration of an input signal during the update 18 13 1 Link up sequence For the link up sequence you need to decide whether to carry out a master standby changeover or whether the redundant system state is to be achieved aft...

Page 347: ...fied configuration Page 351 For information on steps required in the scenarios mentioned above refer to section Replacement of failed components during redundant operation Page 223 Note Even though you have not modified the hardware configuration on the standby CPU there is nevertheless a master standby changeover and the previous master CPU switches to STOP 18 13 2 Update sequence What happens du...

Page 348: ...ely These calls manipulate the work memory see also System Software for S7 300 400 System and Standard Functions All remaining communication functions are executed with delay after the update is completed 7 The system disables the generation of new OB requests for all OBs of priority class 15 so new interrupts are not saved and as a result do not generate any request errors Queued interrupts are n...

Page 349: ...did not occur repeatedly while the status was disabled If the PG ES requested a master standby changeover the previous standby CPU assumes master mode and the previous master CPU goes into STOP when the update is completed Both CPUs will otherwise go into RUN redundant system mode and execute the user program in synchronism When there is a master standby changeover in the first cycle after the upd...

Page 350: ... to other modules These include for example jobs for reading or writing parameterization data records from to distributed I O modules These jobs are rejected until the update is completed Reading writing of data records using HMI functions Reading data records using SSL information Disabling and enabling messages Logon and logoff for messages Acknowledgement of messages Note The last three of the ...

Page 351: ...ation option the system reacts as follows with respect to handling of the memory contents Load memory The contents of the load memory are not copied from the master to the standby CPU Work memory The following components are transferred from the work memory of the master CPU to the standby CPU Contents of all data blocks assigned the same interface time stamp in both load memories and whose attrib...

Page 352: ...l SFC 90 H_CTRL The CPU does not perform a self test during link up and updating If you use a fail safe user program you should avoid any excessive delay for the update operation For more details refer to Manual S7 400F and S7 400FH Automation Systems Example of a time critical process A slide block with a 50 mm cam moves on an axis at a constant velocity v 10 km h 2 78 m s 2 78 mm ms A switch is ...

Page 353: ...e to the extension of cycle times due to updates Specific blocks for S7 400H In addition to the blocks that can be used both in S7 400 and in S7 400H there are additional blocks for S7 400H You can use these blocks to influence redundancy functions You can react to redundancy errors of the S7 400H using the following organization blocks OB 70 I O redundancy errors OB 72 CPU redundancy errors SFC 9...

Page 354: ...rted components you can also implement the use of redundant I O at the user level Configurations The following redundant I O configurations are supported 1 Redundant configuration with one sided central and or distributed I O For this purpose one signal module each is inserted into the CPU 0 and CPU 1 subsystems 2 Redundant configuration with switched I O One signal module each is inserted into tw...

Page 355: ... redundancy The system would otherwise first output old values to the single channel one sided output modules of the standby CPU on the transition to redundant system state Redundant I O in the user program The sample program below shows the use of two redundant digital input modules Module A in rack 0 with logical start address 8 and module B in rack 1 with logical start address 12 One of the two...

Page 356: ...05 2017 A5E31622160 AC Figure 18 26 Flow chart for OB 1 Monitoring times during link up and update Note If you have made I O modules redundant and have taken account of this in your program you may need to add an overhead to the calculated monitoring times so that no bumps occur at output modules in HW Config Properties CPU H Parameter ...

Page 357: ... time and how to calculate it Definition of cycle time The cycle time represents the time that the operating system needs to execute a program that is one OB 1 cycle including all program sections and system activities interrupting this cycle This time is monitored The CPU 410 5H has a fixed cycle monitoring of 6 seconds Time slice model Cyclic program processing and therefore also user program pr...

Page 358: ...e values from the process output images to the output modules 3 The CPU reads the status of inputs of the input modules and then updates the process image of the inputs 4 The CPU processes the user program in time slices and executes the instructions spec ified in the program 5 At the end of a cycle the operating system executes pending tasks e g loading and deleting of blocks 6 Finally on expirat...

Page 359: ...factors The table below shows the factors influencing the cycle time Table 18 10 Factors influencing cycle time Factors Remark Transfer time for the process output image POI and process input image PII See tables from 19 3 onwards User program execution time This value is calculated based on the execution times of the vari ous statements see the S7 400 statement list Operating system execution tim...

Page 360: ...tand alone mode CPU 410 5H redundant K Base load 2 µs 3 µs A In the central controller Read write byte word double word 7 3 µs 15 µs B In the expansion unit with local link Read write byte word double word 20 µs 26 µs C In the expansion unit with remote link Read write byte word double word 45 µs 50 µs D1 In the DP area for the integrated DP interface Read byte word double word 0 4 µs 10 µs D2 In ...

Page 361: ...e operating system execution time at the cycle checkpoint of the CPUs Table 18 13 Operating system execution time at the cycle control point Sequence CPU 410 5H stand alone mode CPU 410 5H redundant Cycle control at the SCCP 25 330 µs 30 µs 120 600 µs 135 µs Extended cycle time due to nested interrupts Table 18 14 Extended cycle time due to nested interrupts CPU Hardware interrupt Diagnostic inter...

Page 362: ...slice the communication portion may be significantly greater than 20 On the other hand communication load in the next time slice is very small or not present The formula below describes the influence of communication load on the cycle time Figure 18 28 Formula Influence of communication load Data consistency The user program is interrupted to process communications This interruption can be trigger...

Page 363: ...emain in each time slice for the cycle Therefore the CPU requires 10 ms 500 µs 20 time slices to execute one cycle This means the physical cycle time is 20 ms if the CPU fully utilizes the configured communication load So a setting of 50 communication load allocates 500 µs to communication and 500 µs to the user program in each time slice Therefore the CPU requires 10 ms 500 µs 20 time slices to e...

Page 364: ...risk timeouts 18 16 4 Response time Definition of response time The response time is the time from detecting an input signal to changing the output signal associated with it Fluctuation range The actual response time lies between the shortest and the longest response time You must always assume the longest response time when configuring your system The shortest and longest response times are analy...

Page 365: ...s DP cycle times on the PROFIBUS DP network If you configured your PROFIBUS DP network in STEP 7 STEP 7 calculates the typical DP cycle time to be expected You can then view the DP cycle time of your configuration on the PG in the bus parameters section The figure below provides an overview of the DP cycle time In this example we assume an average value for each DP slave of 4 bytes of data Figure ...

Page 366: ...culation The shortest response time is calculated as follows 1 x process image transfer time of the inputs 1 x process image transfer time of the outputs 1 x program processing time 1 x operating system processing time at the SCCP Delay of the inputs and outputs The result is equivalent to the sum of the cycle time plus the I O delay times Note If the CPU and signal module are not in the central c...

Page 367: ...3 Longest response time Calculation The longest response time is calculated as follows 2 x process image transfer time of the inputs 2 x process image transfer time of the outputs 2 x operating system processing time 2 x program processing time 2 x delay of the DP slave frame including processing in the DP master Delay of the inputs and outputs This is equivalent to the sum of twice the cycle time...

Page 368: ...runtime of DP The following table lists the execution times of direct access by the CPU to I O modules The specified times are pure CPU processing times and do not include the processing times of the signal modules Table 18 15 Direct access of the CPUs to I O modules in the central controller Access type CPU 410 5H stand alone mode CPU 410 5H redundant Read byte Read word Read double word Write by...

Page 369: ...rmine the user program runtime with the help of the instruction list 2 Calculate and add the process image transfer time You will find guide values for this in the tables starting at 16 3 3 Add the processing time at the scan cycle checkpoint You will find guide values for this in Table 16 8 4 Multiply the calculated value by the factor in Table 16 7 The final result is the cycle time Extension of...

Page 370: ...t response time 18 16 6 Examples of calculating the cycle and response times Example I You have installed an S7 400 with the following modules in the central controller a CPU 410 5H in redundant mode 2 digital input modules SM 421 DI 32xDC 24 V each with 4 bytes in the PI 2 digital output modules SM 422 DO 32xDC 24 V 0 5 each with 4 bytes in the PI User program According to the instruction list th...

Page 371: ...o the central controller DP cycle times do not therefore have to be taken into account There is no interrupt processing So the longest rounded up response time is 46 1 ms Example II You have installed an S7 400 with the following modules a CPU 410 5H in redundant mode 4 digital input modules SM 421 DI 32 DC 24 V each with 4 bytes in the PI 3 digital output modules SM 422 DO 16xDC 24 V 2 each with ...

Page 372: ...s Allowing for communication load 0 99 ms 100 100 40 1 65 ms 20 823 ms 1 65 ms 22 473 ms Taking into account the time slices the actual rounded up cycle time is 22 5 ms Calculating the longest response time Longest response time 22 5 ms 2 45 ms Delay of inputs and outputs The maximum input delay of the digital input module SM 421 DI 32 DC 24 V is 4 8 ms per channel The output delay of the digital ...

Page 373: ...the program execution time of the higher priority interrupt OBs and by previous interrupt OBs of the same priority which have not yet been processed queue Note that any update of the standby CPU extends the interrupt response time Calculating the interrupt response time Minimum interrupt response time of the CPU minimum interrupt response time of the signal modules cycle time on PROFIBUS DP or PRO...

Page 374: ... module Analog input modules Hardware interrupt response time internal interrupt processing time conversion time The internal interrupt processing time for analog input modules can be neglected The conversion times can be found in the data sheet for the individual analog input modules The diagnostic interrupt response time of the signal modules is the time from detection of a diagnostic event by t...

Page 375: ...f 0 5 ms for the digital input modules No activities are required at the scan cycle checkpoint You have set the communication load of the cycle as 20 Calculation In this example the hardware interrupt response time is based on following time factors Process interrupt response time of CPU 410 5H Approx 0 3 ms mean value in redundant operation Extension due to communication according to the descript...

Page 376: ...e interval between two successive calls measured between the respective initial operations of the interrupt OB Reproducibility The following table contains the reproducibility of time delay and cyclic interrupts of the CPUs Table 18 20 Reproducibility of time delay and cyclic interrupts of the CPUs Module Reproducibility Time delay interrupt Cyclic interrupt CPU 410 5H stand alone mode 120 µs 160 ...

Page 377: ...nce level the depassivation may increase the runtime of the FB RED_IN by 0 4 8 ms An 8 ms increase can be expected in redun dant operation of modules totaling more than 370 pairs of modules at a sequence level 1000 μs 70 μs module pair of the current TPA The specification for a module pair is a mean value The runtime may be additionally increased if discrepancies occur resulting in passivation and...

Page 378: ... belong to the redun dant I O FB 453 RED_STATUS 160 μs 4 μs configured module pairs num ber of module pairs The runtime depends on the random position of the module being searched for in the work ing DB When a module address is not redundant the entire working DB is searched This results in the longest runtime of FB RED_STATUS The number of module pairs is based either on all inputs DI AI or all o...

Page 379: ...So a commonly used measure for reliability is the MTBF Mean Time Between Failure This can be analyzed statistically based on the parameters of running systems or by calculating the failure rates of the components used Reliability of modules The reliability of SIMATIC components is extremely high as a consequence of extensive quality assurance measures in design and production Reliability of automa...

Page 380: ... the MDT of the individual system components The structure in which the components make up the system also forms part of the calculation Correlation between MDT and MTBF MDT MTBF The MDT value is of the highest significance for the quality of system maintenance The most important factors are Qualified personnel Efficient logistics High performance tools for diagnostics and error recognition A soun...

Page 381: ... minimum The MDT of individual components is 4 h The system s MDT is calculated based on the MDT of the individual components plus the system structure The MTBF of the components meets the following standards SN 29500 This standard is compliant with MIL HDBK 217 F IEC 60050 IEC 61709 The calculations are made using the diagnostic coverage of each component A CCF factor between 0 2 and 2 is assumed...

Page 382: ...ge functions of the S7 400H CPUs enable the detection and localization of virtually all errors The calculated diagnostic coverage is around 90 The reliability in stand alone mode is described by the corresponding failure rate The failure rate for all S7 components is calculated according to the SN29500 standard The reliability in redundant mode is described by the failure rate of the components in...

Page 383: ...g the following formula Figure A 4 Availability A 2 Comparison of MTBF for selected configurations The following sections compare systems with a centralized and distributed I Os The following framework conditions are set for the calculation MDT Mean Down Time 4 hours Ambient temperature 40 degrees Buffer voltage is safeguarded A 2 1 System configurations with redundant CPU 410 The following system...

Page 384: ...e Factor 1 Redundant CPUs in different racks Redundant CPU 410 5H in divided rack CCF 2 Factor approx 20 Redundant CPU 410 5H in two separate racks CCF 1 Factor approx 38 A 2 2 System configurations with distributed I Os The system with two fault tolerant CPUs 410 5H and one sided I Os described below is taken as a basis for calculating a reference factor which specifies the multiple of the availa...

Page 385: ...MTBF for selected configurations CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 385 Redundant CPUs with single channel one sided or switched I O One sided distributed I O Base line 1 Switched distributed I O PROFIBUS DP CCF 2 Factor approx 15 ...

Page 386: ...ss Automation CPU 410 SMART 386 System Manual 05 2017 A5E31622160 AC Switched distributed I O PROFINET CCF 2 Factor approx 10 The estimate applies if the process allows for any device to fail Redundant CPUs with redundant I O The comparison only took account of the I O modules Single channel one sided I O MTBF factor 1 ...

Page 387: ... approx 4 Analog input modules distributed AI 6x13Bit 6ES7 336 1HE00 0AB0 approx 5 AI8x12Bit 6ES7 331 7KF02 0AB0 approx 5 Digital output modules distributed DO 10xDC24V 2A 6ES7 326 2BF01 0AB0 approx 5 DO8xDC24V 2A 6ES7 322 1BF01 0AA0 approx 3 DO32xDC24V 0 5A 6ES7 322 1BL00 0AA0 approx 3 Summary Several thousand redundant automation systems are in use in different configurations in manufacturing an...

Page 388: ...tolerant communication The next section shows a comparison between standard and fault tolerant communication for a configuration consisting of a fault tolerant system a fault tolerant CPU operating in stand alone mode and a single channel OS The comparison only took account of the CP and cable communication components Systems with standard and fault tolerant communication Standard communication Ba...

Page 389: ...e 2 0 0 Yes No Communication processor CP 443 1 Multi Industrial Ethernet ISO and TCP IP 2 port switch Without PROFINET IO and PROFINET CBA 6GK7 443 1EX20 0XE0 As of product version 1 As of firmware V2 1 Yes Yes 6GK7 443 1EX30 0XE0 As of product version 1 As of firmware V3 0 Yes Yes Communication processor CP 443 1 Multi Industrial Ethernet ISO and TCP IP 4 port switch gigabit port 6GK7 443 1GX30 ...

Page 390: ...e module 6GK7 342 2AH01 0XA0 As of product version 1 As of firmware V1 10 Communication processor CP 343 2 ASI bus interface module 6GK7 343 2AH00 0XA0 As of product version 2 As of firmware V2 03 Counter module FM 350 2 6ES7 350 2AH00 0AE0 As of product version 2 Control module FM 355 C 6ES7 355 0VH10 0AE0 As of product version 4 Control module FM 355 S 6ES7 355 1VH10 0AE0 As of product version 3...

Page 391: ... O modules The MTA terminal modules are connected to the I O modules using 3 m or 8 m long preassembled cables Details on combinable ET 200M modules and suitable connection cables as well as the current MTA product range are available at this address Update and expansion of the MTA terminal modules http support automation siemens com WW view en 29289048 C 2 Interconnection of output modules Interc...

Page 392: ...with U_r 200 V and I_F 1 A e g types from the series 1N4003 1N4007 It is advisable to separate the ground of the module and the ground of the load There must be equipotential bonding between both Information on connecting analog output modules via diodes Suitable diodes are diodes with U_r 200 V and I_F 1 A e g types from the series 1N4003 1N4007 A separate load supply is advisable There must be e...

Page 393: ...omation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 393 C 3 8 channel HART analog input MTA The following figure shows the connection of an encoder to two SM 331 AI 8 x 0 4 20mA HART via an 8 channel HART analog input MTA Figure C 1 Interconnection example for SM 331 Al 8 x 0 4 20mA HART ...

Page 394: ...on CPU 410 SMART 394 System Manual 05 2017 A5E31622160 AC C 4 8 channel HART analog output MTA The following figure shows the connection of an encoder to two redundant SM 322 AI 8 x 0 4 20mA HART via an 8 channel HART analog output MTA Figure C 2 Interconnection example for SM 322 Al 8 x 0 4 20mA HART ...

Page 395: ...tion CPU 410 SMART System Manual 05 2017 A5E31622160 AC 395 C 5 SM 321 DI 16 x DC 24 V 6ES7 321 1BH02 0AA0 The diagram below shows the connection of two redundant encoders to two SM 321 DI 16 x DC 24 V The encoders are connected to channel 0 Figure C 3 Example of an interconnection with SM 321 DI 16 x DC 24 V ...

Page 396: ... System Manual 05 2017 A5E31622160 AC C 6 SM 321 DI 32 x DC 24 V 6ES7 321 1BL00 0AA0 The diagram below shows the connection of two redundant encoder pairs to two redundant SM 321 DI 32 x DC 24 V The encoders are connected to channel 0 and channel 16 respectively Figure C 4 Example of an interconnection with SM 321 DI 32 x DC 24 V ...

Page 397: ...CPU 410 SMART System Manual 05 2017 A5E31622160 AC 397 C 7 SM 321 DI 16 x AC 120 230V 6ES7 321 1FH00 0AA0 The diagram below shows the connection of two redundant encoders to two SM 321 DI 16 x AC 120 230 V The encoders are connected to channel 0 Figure C 5 Example of an interconnection with SM 321 DI 16 x AC 120 230 V ...

Page 398: ...n CPU 410 SMART 398 System Manual 05 2017 A5E31622160 AC C 8 SM 321 DI 8 x AC 120 230 V 6ES7 321 1FF01 0AA0 The diagram below shows the connection of two redundant encoders to two SM 321 DI 8 AC 120 230 V The encoders are connected to channel 0 Figure C 6 Example of an interconnection with SM 321 DI 8 x AC 120 230 V ...

Page 399: ...CPU 410 SMART System Manual 05 2017 A5E31622160 AC 399 C 9 SM 321 DI 16 x DC 24V 6ES7 321 7BH00 0AB0 The diagram below shows the connection of two redundant encoder pairs to two SM 321 DI 16 x DC 24V The encoders are connected to channels 0 and 8 Figure C 7 Example of an interconnection with SM 321 DI 16 x DC 24V ...

Page 400: ...CPU 410 SMART 400 System Manual 05 2017 A5E31622160 AC C 10 SM 321 DI 16 x DC 24V 6ES7 321 7BH01 0AB0 The diagram below shows the connection of two redundant encoder pairs to two SM 321 DI 16 x DC 24V The encoders are connected to channels 0 and 8 Figure C 8 Example of an interconnection with SM 321 DI 16 x DC 24V ...

Page 401: ...ion CPU 410 SMART System Manual 05 2017 A5E31622160 AC 401 C 11 SM 326 DO 10 x DC 24V 2A 6ES7 326 2BF01 0AB0 The diagram below shows the connection of an actuator to two redundant SM 326 DO 10 x DC 24V 2A The actuator is connected to channel 1 Figure C 9 Example of an interconnection with SM 326 DO 10 x DC 24V 2A ...

Page 402: ...n CPU 410 SMART 402 System Manual 05 2017 A5E31622160 AC C 12 SM 326 DI 8 x NAMUR 6ES7 326 1RF00 0AB0 The diagram below shows the connection of two redundant encoders to two redundant SM 326 DI 8 x NAMUR The encoders are connected to channel 4 Figure C 10 Example of an interconnection with SM 326 DI 8 x NAMUR ...

Page 403: ...tion CPU 410 SMART System Manual 05 2017 A5E31622160 AC 403 C 13 SM 326 DI 24 x DC 24 V 6ES7 326 1BK00 0AB0 The diagram below shows the connection of one encoder to two redundant SM 326 DI 24 x DC 24 V The encoder is connected to channel 13 Figure C 11 Example of an interconnection with SM 326 DI 24 x DC 24 V ...

Page 404: ...ation CPU 410 SMART 404 System Manual 05 2017 A5E31622160 AC C 14 SM 421 DI 32 x UC 120 V 6ES7 421 1EL00 0AA0 The diagram below shows the connection of a redundant encoder to two SM 421 DI 32 x UC 120 V The encoder is connected to channel 0 Figure C 12 Example of an interconnection with SM 421 DI 32 x UC 120 V ...

Page 405: ... CPU 410 SMART System Manual 05 2017 A5E31622160 AC 405 C 15 SM 421 DI 16 x DC 24 V 6ES7 421 7BH01 0AB0 The diagram below shows the connection of two redundant encoders pairs to two SM 421 D1 16 x 24 V The encoders are connected to channel 0 and 8 Figure C 13 Example of an interconnection with SM 421 DI 16 x 24 V ...

Page 406: ...mation CPU 410 SMART 406 System Manual 05 2017 A5E31622160 AC C 16 SM 421 DI 32 x DC 24 V 6ES7 421 1BL00 0AB0 The diagram below shows the connection of two redundant encoders to two SM 421 D1 32 x 24 V The encoders are connected to channel 0 Figure C 14 Example of an interconnection with SM 421 DI 32 x 24 V ...

Page 407: ...mation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 407 C 17 SM 421 DI 32 x DC 24 V 6ES7 421 1BL01 0AB0 The diagram below shows the connection of two redundant encoders to two SM 421 D1 32 x 24 V The encoders are connected to channel 0 Figure C 15 Example of an interconnection with SM 421 DI 32 x 24 V ...

Page 408: ... Manual 05 2017 A5E31622160 AC C 18 SM 322 DO 8 x DC 24 V 2 A 6ES7 322 1BF01 0AA0 The diagram below shows the connection of an actuator to two redundant SM 322 DO 8 x DC 24 V The actuator is connected to channel 0 Types with U_r 200 V and I_F 2 A are suitable as diodes Figure C 16 Example of an interconnection with SM 322 DO 8 x DC 24 V 2 A ...

Page 409: ... C 19 SM 322 DO 32 x DC 24 V 0 5 A 6ES7 322 1BL00 0AA0 The diagram below shows the connection of an actuator to two redundant SM 322 DO 32 x DC 24 V The actuator is connected to channel 1 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 17 Example of an interconnection with SM 322 DO 32 x DC 24 V 0 5 A ...

Page 410: ...ation CPU 410 SMART 410 System Manual 05 2017 A5E31622160 AC C 20 SM 322 DO 8 x AC 230 V 2 A 6ES7 322 1FF01 0AA0 The diagram below shows the connection of an actuator to two SM 322 DO 8 x AC 230 V 2 A The actuator is connected to channel 0 Figure C 18 Example of an interconnection with SM 322 DO 8 x AC 230 V 2 A ...

Page 411: ... SM 322 DO 4 x DC 24 V 10 mA EEx ib 6ES7 322 5SD00 0AB0 The diagram below shows the connection of an actuator to two SM 322 DO 16 x DC 24 V 10 mA EEx ib The actuator is connected to channel 0 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 19 Example of an interconnection with SM 322 DO 16 x DC 24 V 10 mA EEx ib ...

Page 412: ... SM 322 DO 4 x DC 15 V 20 mA EEx ib 6ES7 322 5RD00 0AB0 The diagram below shows the connection of an actuator to two SM 322 DO 16 x DC 15 V 20 mA EEx ib The actuator is connected to channel 0 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 20 Example of an interconnection with SM 322 DO 16 x DC 15 V 20 mA EEx ib ...

Page 413: ...CPU 410 SMART System Manual 05 2017 A5E31622160 AC 413 C 23 SM 322 DO 8 x DC 24 V 0 5 A 6ES7 322 8BF00 0AB0 The diagram below shows the connection of an actuator to two redundant SM 322 DO 8 x DC 24 V 0 5 A The actuator is connected to channel 0 Figure C 21 Example of an interconnection with SM 322 DO 8 x DC 24 V 0 5 A ...

Page 414: ...PU 410 SMART 414 System Manual 05 2017 A5E31622160 AC C 24 SM 322 DO 16 x DC 24 V 0 5 A 6ES7 322 8BH01 0AB0 The diagram below shows the connection of an actuator to two redundant SM 322 DO 16 x DC 24 V 0 5 A The actuator is connected to channel 8 Figure C 22 Example of an interconnection with SM 322 DO 16 x DC 24 V 0 5 A ...

Page 415: ... C 25 SM 332 AO 8 x 12 Bit 6ES7 332 5HF00 0AB0 The diagram below shows the connection of two actuators to two redundant SM 332 AO 8 x 12 Bit The actuators are connected to channels 0 and 4 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 23 Example of an interconnection with SM 332 AO 8 x 12 Bit ...

Page 416: ...C 26 SM 332 AO 4 x 0 4 20 mA EEx ib 6ES7 332 5RD00 0AB0 The diagram below shows the connection of an actuator to two SM 332 AO 4 x 0 4 20 mA EEx ib The actuator is connected to channel 0 Suitable diodes are for example types from the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 24 Example of an interconnection with SM 332 AO 4 x 0 4 20 mA EEx ib ...

Page 417: ...ion CPU 410 SMART System Manual 05 2017 A5E31622160 AC 417 C 27 SM 422 DO 16 x AC 120 230 V 2 A 6ES7 422 1FH00 0AA0 The diagram below shows the connection of an actuator to two SM 422 DO 16 x 120 230 V 2 A The actuator is connected to channel 0 Figure C 25 Example of an interconnection with SM 422 DO 16 x 120 230 V 2 A ...

Page 418: ...0 AC C 28 SM 422 DO 32 x DC 24 V 0 5 A 6ES7 422 7BL00 0AB0 The diagram below shows the connection of an actuator to two SM 422 DO 32 x 24 V 0 5 A The actuator is connected to channel 0 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 26 Example of an interconnection with SM 422 DO 32 x DC 24 V 0 5 A ...

Page 419: ...stem Manual 05 2017 A5E31622160 AC 419 C 29 SM 331 AI 4 x 15 Bit EEx ib 6ES7 331 7RD00 0AB0 The diagram below shows the connection of a 2 wire transmitter to two SM 331 AI 4 x 15 Bit EEx ib The transmitter is connected to channel 1 Suitable Zener diode BZX85C6v2 Figure C 27 Example of an interconnection with SM 331 AI 4 x 15 Bit EEx ib ...

Page 420: ...utomation CPU 410 SMART 420 System Manual 05 2017 A5E31622160 AC C 30 SM 331 AI 8 x 12 Bit 6ES7 331 7KF02 0AB0 The diagram below shows the connection of a transmitter to two SM 331 AI 8 x 12 Bit The transmitter is connected to channel 0 Figure C 28 Example of an interconnection with SM 331 AI 8 x 12 Bit ...

Page 421: ...410 SMART System Manual 05 2017 A5E31622160 AC 421 C 31 SM 331 AI 8 x 16 Bit 6ES7 331 7NF00 0AB0 The figure below shows the connection of a transmitter to two redundant SM 331 AI 8 x 16 Bit The transmitter is connected to channel 0 and 7 respectively Figure C 29 Example of an interconnection with SM 331 AI 8 x 16 Bit ...

Page 422: ...410 SMART 422 System Manual 05 2017 A5E31622160 AC C 32 SM 331 AI 8 x 16 Bit 6ES7 331 7NF10 0AB0 The figure below shows the connection of a transmitter to two redundant SM 331 AI 8 x 16 Bit The transmitter is connected to channel 0 and 3 respectively Figure C 30 Example of an interconnection with SM 331 AI 8 x 16 Bit ...

Page 423: ... CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 423 C 33 AI 6xTC 16Bit iso 6ES7331 7PE10 0AB0 The figure below shows the connection of a thermocouple to two redundant SM 331 AI 6xTC 16Bit iso Figure C 31 Example of an interconnection AI 6xTC 16Bit iso ...

Page 424: ... Process Automation CPU 410 SMART 424 System Manual 05 2017 A5E31622160 AC C 34 SM331 AI 8 x 0 4 20mA HART 6ES7 331 7TF01 0AB0 The diagram below shows the connection of a 4 wire transmitter to two redundant SM 331 AI 8 x 0 4 20mA HART Figure C 32 Interconnection example 1 SM 331 AI 8 x 0 4 20mA HART ...

Page 425: ...ES7 331 7TF01 0AB0 CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 425 The diagram below shows the connection of a 2 wire transmitter to two redundant SM 331 AI 8 x 0 4 20mA HART Figure C 33 Interconnection example 2 SM 331 AI 8 x 0 4 20mA HART ...

Page 426: ...1622160 AC C 35 SM 332 AO 4 x 12 Bit 6ES7 332 5HD01 0AB0 The diagram below shows the connection of an actuator to two SM 332 AO 4 x 12 Bit The actuator is connected to channel 0 Suitable diodes are for example those of the series 1N4003 1N4007 or any other diode with U_r 200 V and I_F 1 A Figure C 34 Example of an interconnection with SM 332 AO 4 x 12 Bit ...

Page 427: ...0 CPU 410 Process Automation CPU 410 SMART System Manual 05 2017 A5E31622160 AC 427 C 36 SM332 AO 8 x 0 4 20mA HART 6ES7 332 8TF01 0AB0 The diagram below shows the connection of an actuator to two SM 332 AO 8 x 0 4 20 mA HART Figure C 35 Interconnection example 3 SM 332 AO 8 x 0 4 20mA HART ...

Page 428: ...Connection examples for redundant I Os C 36 SM332 AO 8 x 0 4 20mA HART 6ES7 332 8TF01 0AB0 CPU 410 Process Automation CPU 410 SMART 428 System Manual 05 2017 A5E31622160 AC ...

Page 429: ...reas 171 Types 170 CiR modules 170 171 CiR object 170 170 171 CiR synchronization time 195 Cold restart 103 Communication CPU services 308 Open IE communication 318 S7 communication 310 Communication blocks Consistency 340 Communication functions 350 Communication processors 389 Communication services Overview 308 S7 communication 310 Communication via MPI and communication bus Cycle load 359 Comp...

Page 430: ...45 DP master Diagnostics using LEDs 49 DP master system Startup 49 E Encoders Double redundant 90 Error LEDs 42 CPU 410 43 Error messages 39 EU 27 Execution time Cycle control 361 Operating system 361 Process image update 359 User program 359 External diodes 391 EXTF 42 F Factory settings 142 fail safe 23 Fail safe 61 Failure of a redundancy node 65 Failure of components of distributed I Os 233 fa...

Page 431: ...01 Load memory 351 Loss of redundancy 108 M MAINT 44 Manual Purpose 17 Scope of validity 17 Master CPU 107 Master standby assignment 107 Maximum communication delay Calculation 129 Definition 121 Maximum cycle time extension Calculation 129 Definition 121 Maximum inhibit time for priority classes 15 Calculation 125 Definition 121 MDT 379 Media redundancy protocol MRP 97 Memory reset 103 Sequence 1...

Page 432: ... configuring 162 162 162 164 164 166 186 188 18 8 189 a previously used channel 164 188 Behavior of the CPU 162 186 Removing a channel previously used 166 189 Requirements 162 using a previously unused channel 164 188 Re configuring Behavior of the CPU 162 186 Re configuring 162 162 162 164 164 166 186 188 18 8 189 Re configuring 162 162 162 164 164 166 186 188 18 8 189 Re configuring using a prev...

Page 433: ...T 341 SFC 15 DPWR_DAT 341 Signal modules for redundancy 83 SIMATIC Manager 308 Simple Network Management Protocol 317 317 Single mode 101 Single bit errors 116 Single channel switched I O 62 66 Failure 71 Slot for synchronization modules 36 SNMP 317 317 Software requirements 156 167 SSL W 16 0696 302 W 16 0A91 302 W 16 0C75 301 W 16 0C91 301 W 16 0C96 302 W 16 0x94 302 W 16 4C91 301 W 16 xy92 302 ...

Page 434: ...e of day stamping 1 ms 151 Time out 122 Tolerance window 91 Tools 31 U Undo function 184 Undoing changes 184 Update 119 120 123 343 352 356 Block types in multiproject with S7 410 AS 141 Minimum input signal duration 346 Monitoring times 356 Sequence 347 Time response 123 123 UPDATE 105 Usable CPs 332 User program 306 353 User program execution time 359 Using Time stamping 151 Using a previously u...

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