Siemens SIMATIC IPC547D Operating Instructions Manual Download Page 68

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Device maintenance and repair

7.1 Removing and installing hardware components

SIMATIC IPC547D

Operating Instructions, 06/2011, A5E03473780-01

We are not liable for functional limitations caused by the use of third-party devices or

components.

Tools

You can make all repairs on the device with the following tools:
●

T20 screwdriver for
–

Device backplane

–

Device fan

–

PE terminal

●

T10 screwdriver for all of the remaining screws

●

Side cutter

7.1.2

Maintenance

To maintain high system availability, we recommend the preventative replacement of those

PC components that are subject to wear in accordance with the intervals for replacement

indicated in the table below.

Component

Replacement interval:

Drive

3 years

CMOS backup battery

5 years

Fan

3 years

Filter mat

Depending on the degree of soiling

To maintain high system availability, we recommend the preventative replacement of those

PC components that are subject to wear in accordance with the intervals for replacement

indicated in the table below.

7.1.3

Replacing filters

Requirement

●

The device is disconnected from the power network

●

The front panel cover is open

●

A filter mat
The order number is A5E02399219.

Summary of Contents for SIMATIC IPC547D

Page 1: ...__ ___________________ ___________________ SIMATIC Industrial PC SIMATIC IPC547D Operating Instructions 06 2011 A5E03473780 01 Preface Overview 1 Safety information 2 Installing and connecting the device 3 Commissioning the device 4 Extended device functions 5 Installing hardware expansions 6 Device maintenance and repair 7 Technical specifications 8 Technical support A List of abbreviations B ...

Page 2: ...nce with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in th...

Page 3: ...C547D Conventions The terms PC or device are sometimes used in place of the product name SIMATIC IPC547D in these operating instructions Basic knowledge required Knowledge of personal computers and Microsoft operating systems is required General knowledge in the field automation control engineering is recommended Position in the information landscape The documentation for the SIMATIC IPC547D inclu...

Page 4: ...ns and installation instructions Connection Options of connecting the product and wiring instructions Integration Options of integrating the product into existing or planned automation systems and networks Commissioning the device Commissioning the product system Device functions Monitoring and display functions Expanding and assigning parameters to the device Procedure for installing device expan...

Page 5: ...device 26 3 2 Installing the device 28 3 2 1 Installation information 28 3 2 2 Mounting location and position 29 3 3 Connecting the device 30 3 3 1 Connection information 30 3 3 2 Connection of equipotential bonding 31 3 3 3 Connecting the power supply 32 3 3 4 Connect device to networks 36 3 3 5 Multi monitoring 36 4 Commissioning the device 37 4 1 Requirements for commissioning 37 4 2 Switch on ...

Page 6: ...ternal hard disks 66 7 Device maintenance and repair 67 7 1 Removing and installing hardware components 67 7 1 1 Repair information 67 7 1 2 Maintenance 68 7 1 3 Replacing filters 68 7 1 4 Removing the device fan 69 7 1 5 Replacing the backup battery 70 7 1 6 Removing the power supply 71 7 1 7 Removing module of the redundant power supply 72 7 1 8 Completely removing the redundant power supply 72 ...

Page 7: ...ications 95 8 4 2 Power requirements of the components maximum values 101 8 4 3 Basic power supply 101 8 4 4 Redundant power supply 102 8 4 5 Telescopic rails 102 8 4 6 Approved configuration versions for different temperature ranges 102 8 5 Hardware description 103 8 5 1 Motherboard 103 8 5 2 System resources 104 8 5 3 Interrupt assignment 104 8 6 BIOS description 106 8 7 Active Management Techno...

Page 8: ...Table of contents SIMATIC IPC547D 8 Operating Instructions 06 2011 A5E03473780 01 ...

Page 9: ... engineers and machine designers a 19 rack PC platform for high performance applications and IT applications on the control cell level for Process and visualization applications Industrial image processing Quality assurance monitoring tasks Measurement control and rule based tasks Data acquisition and management The SIMATIC IPC has CE certification for use in the industrial sector as well as in re...

Page 10: ...rvice friendly CE certification for industrial and office use Transport safety for expansion cards Monitoring functions Security of investment Guaranteed spare parts availability for at least 3 years High system availability SIMATIC PC DiagMonitor PC diagnostics message software via OPC SNMP LAN Preventative data backup with the SIMATIC PC PG Image Creator RAID1 redundant data storage on two hard ...

Page 11: ... 1 PCIe x16 4 lanes 1 PCIe x16 You can use modules with a length of up to 312 mm Drive bays 3 X 5 25 at the front 1 X 3 5 at the front 2 X 3 5 internal Power supply 100 to 240 V AC Power supply redundant 2 100 to 240 V AC Interfaces see design of the device Monitoring and safety functions Temperature Violation of high low limits of permitted operating temperature Fan RPM monitoring wear monitoring...

Page 12: ... MUI 1 Microsoft Windows Server 2008 R2 64 bit including 5 clients MUI 1 1 5 languages English German French Italian Spanish Languages that can be installed You will find the languages that can be installed on the Recovery DVD Language Windows XP Pr o Windows 7 Ultimate Windows Server 2008 Windows Server 2008 R2 German X X X X English X X X X French X X X X Italian X X X X Spanish X X X X Japanese...

Page 13: ... RAID systems in removable rack Installation options for DVD ROM drives DVD burners and removable racks Rating plate USB ports Installation option for 3 5 device Installation options for DVD ROM drives DVD burners On off button Front cover with lock Drive labeling In a RAID system with a removable rack one of the following labels is located on the inside of the front panel cover of the device 5 5 ...

Page 14: ...nking plate allows installation of external interfaces Expansion slots for 4 PCI 1 PCIe x8 1 Lane 1 PCIe x16 4 lanes 1 PCIe x16 Rear view with redundant power supply Power supply 1 Power supply 2 Air outlet Interfaces Blanking plate allows installation of external interfaces Expansion slots for 4 PCI 1 PCIe x8 1 Lane 1 PCIe x16 4 lanes 1 PCIe x16 ...

Page 15: ...hernet 1 2 RJ45 Ethernet connectors for 10 100 1000 Mbps 1 Ethernet 1 is iAMT capable Line in blue Line out green Micro pink Connector for analog audio source 3 5 mm jack socket connector for active speakers or headset 3 5 mm jack socket for microphone 3 5 mm jack socket COM2 Serial interface 2 V 24 9 pin D sub socket optional DMS59 Connection to the dual head graphics module optional Dual head ad...

Page 16: ...he mains In the case of damage to the device or connecting cables there is a risk of fire Risk of electric shock in the case of improper opening of the device Always pull out the power plug when the device is not in use Disconnect the device from the network by additional measures for example with an isolating switch On off switch The following figure shows the location of the on off switch and th...

Page 17: ...ger the operation of the machine or plant for example after a power failure Take this into account when designing the plant The following figure shows the position of the on off button at the front of the device The on off reset buttons have three functions Switch on the PC 1 press briefly Shut down the operating system and switch off PC 1 press briefly Switch off PC without shutting down the oper...

Page 18: ...re device temperature FAN Fan status RED flashing CPU heat sink fan fault Housing fan fault Power supply fan fault The HDD alarm LEDs are located behind the hinged front panel in a RAID system with removable rack Display Meaning LED Description OFF RAID is OK A RED LED is lit up Associated HDD not OK All RED LEDs are flashing RAID synchronized HDD0 alarm HDD1 alarm HDD2 alarm 1 Hard disk alarm in ...

Page 19: ...isabled No activity Ethernet LAN 1 2 1 Yellow LED Activity status display YELLOW Data transfer active 1 To identify them clearly the LAN interfaces are numbered on the housing The numbering by the operating system may deviate from this The following figure shows the location of the Power LEDs on a device with redundant power supply The LED has the following meaning Lit green Power supply module is...

Page 20: ...Overview 1 2 Design of the device SIMATIC IPC547D 20 Operating Instructions 06 2011 A5E03473780 01 ...

Page 21: ...mong other things the precautions for commissioning and operating machines within the European Economic Area Failure to observe the guidelines represents a violation of the Machinery Directive In addition personal injury and property damage cannot be ruled out depending on the operated machine Commission the device only in a machine that meets the provisions of Directive 2006 42 EC System expansio...

Page 22: ...te the following when handling lithium batteries Replace a used battery in good time see chapter Replacing the backup battery Page 70 in the operating instructions Replace the lithium battery only with an identical battery or types recommended by the manufacturer order no A5E30314053 Do not throw lithium batteries into fire do not solder on the cell body do not recharge do not open do not short ci...

Page 23: ... sound pressure for example the operating system equalizer software firmware and driver Excessive sound pressure from headphones can result in impaired hearing or even loss of hearing Set the volume control and equalizer to the lowest value before you put on the headphones Keep checking the volume control setting Only use headphones and software approved by the manufacturer Access protection CAUTI...

Page 24: ...mming parameter assignment and wiring errors Documentation of the test results that you can enter in the relevant safety verification documents if necessary CAUTION Ambient conditions Ambient conditions for which is the device is not suitable can cause faults or damage the device Note the following Operate the device only in closed rooms Failure to comply nullifies the warranty Operate the device ...

Page 25: ...ve to transport the unit again NOTICE Damage to the device during transport and storage If a device is transported or stored without packaging shocks vibrations pressure and moisture may impact the unprotected unit A damaged packaging indicates that ambient conditions have already had a massive impact on the device The device may be damaged Do not dispose of the original packaging Pack the device ...

Page 26: ...al circuits and damage the device In order to prevent damage to the device proceed as follows Store the device in a dry place Bring the device to room temperature before starting it up Do not expose the device to direct heat radiation from a heating device If condensation develops wait approximately 12 hours or until the device is completely dry before switching it on 7 Please keep the enclosed do...

Page 27: ... Product Key from the COA label on the inside of the front cover 3 Write down the Ethernet addresses from the component label SIMATIC IPC547D 2UGHU 1R 6HULDO 1R 693 RUH L 38 1R 5 5 9 5 VHULHOO 20 LQGRZV 6HUYHU 9 QGXVWULH 2QERDUG 0 GUHVVHV WKHUQHW 1 WKHUQHW 1 Slot 1 6ORW 6ORW 6ORW 6ORW 6ORW 6ORW 6HUYLFH 6XSSRUW ZZZ VLHPHQV FRP DVLV The Ethernet addresses can also be found in the BIOS setup F2 under...

Page 28: ...an cause a fire Proper functioning of the device is no longer guaranteed Before you install the device note the following general installation information Note The device fulfills the requirements for a fire protection housing according to EN 60950 1 Therefore it can be installed without additional fire protection Install the device only in one of the described permitted mounting positions Provide...

Page 29: ... used for mounting the device can be withdrawn fully from the cabinet or rack For detailed information on telescopic rails see the sections Technical specifications of the telescopic rails Page 102 and Dimensional drawing for the use of telescopic rails Page 94 The following figure shows the position of the mounting holes for angle brackets or telescopic rails Threaded holes for type 3659 telescop...

Page 30: ...of improper opening of the device Disconnect the device from the mains as follows Always remove the power plug when you are not using the device The power plug must be freely accessible Use a central isolating switch in the case of cabinet installation Always ensure that the socket on the device or the safety socket of the building installation is freely accessible and located as close as possible...

Page 31: ...e connected after the device has been disconnected from the power supply CAUTION Damage through regenerative feedback Regenerative feedback of voltage to ground by a connected or installed component destroys the device Connected or built in I Os for example a USB drive are not permitted to supply any voltage to the device Regenerative feedback is generally not permitted 3 3 2 Connection of equipot...

Page 32: ...owing information regarding the power supply network The permitted nominal voltage of the device must correspond to the local mains voltage Do not operate the device via non grounded or impedance grounded networks IT networks Operate the device only in grounded power networks TN networks in accordance with VDE 0100 Part 300 or IEC 60364 3 NOTICE Operation with uninterruptible power supply An unint...

Page 33: ...nt with safety regulations and stipulated IDs of the country where the system is to be installed For USA and Canada Use a CSA or UL listed power supply cable for operation in the United States and Canada The connector must be compliant with NEMA 5 15 120 V supply voltage Use a flexible cable with UL approval and CSA marking as well as the following features Type SJT with three conductors At least ...

Page 34: ... is in the 0 off position This prevents unintentional startup of the device when you plug in the power cable 2 Connect the power cable to socket 3 Insert the power cable in the electrical socket 4 Switch on the on off switch Secure the power plug To prevent unintentional removal of the power cable you can secure the plug as follows 1 Remove the retaining screw 2 Screw on the latch for the power pl...

Page 35: ... the two on off switches The LEDs on the power supply modules light up green Note If only one of the power supply modules works a warning signal sounds You turn off the warning signal by pressing the button on the working power supply module Securing the power plug of the redundant power supply To prevent unintentional removal of the power cable you can secure the power plug as follows 1 Remove th...

Page 36: ...ge for this PROFINET PROFINET can be operated via Standard Ethernet interfaces RT SIMATIC NET Use this software package to create operate and configure an innovative network for Field Control level Information on this can be found on the SIMATIC NET Manual Collection CD The software package and the documentation are not included in the product package Additional information You can find additional...

Page 37: ... is set up automatically on the device CAUTION Faulty installation If you change the default values in the BIOS setup or if you turn off the device during installation you disrupt the installation and the operating system is not installed correctly The operating safety of the device and the plant is at risk Do not switch off the device during the entire installation process Do not change the defau...

Page 38: ...detected an outdated antivirus program for example the Security Center issues a warning and makes recommendations on how you can better protect the device Firewall The Windows Firewall adds protection to the device by blocking network or Internet access to the device by unauthorized users Windows checks if the device is protected by a software firewall The firewall is enabled by default in the fac...

Page 39: ...ncluded on the CD supplied with the device Insert the CD in the drive run setup and follow the instructions on the screen NOTICE When first starting the burner software no disks should be inserted in the drive This is because disks with errors can interrupt the automatic hard drive recognition This makes it impossible to correctly display the possible burner functions Notes on burning optical disk...

Page 40: ...s Replace the hard disk in the removable rack only if the HDD activity display of the device is not lit up Observe the ESD guidelines Page 91 Always replace the faulty drive with a new drive of the same type and capacity NOTICE Always lock the hard disk cartridge in the removable rack to ensure reliable operation of the device Determining a defective hard disk in the RAID system The following figu...

Page 41: ...r has reported as being faulty hard disk at port 0 1 or 2 see Identifying a defective hard drive above 2 Remove the drive from the removable rack see Expansions and parameter assignment section Installing drives or removable racks Page 62 3 Always replace the defective disk with a new one of the same type and capacity Take care not to touch the contacts 4 Reinstall the drive in the removable rack ...

Page 42: ...ng system used You can change these in the Control Panel as required 4 3 4 RAID system 4 3 4 1 RAID1 system This is a RAID1 system configuration data mirroring with two hard disks This means that if there is a defective hard disk or there are cable problems the system can continue to operate in one channel achieving a high degree of system availability Note You will find information about the Inte...

Page 43: ...ils of the RAID system Use the Help System Report Save command to create a report with details of the RAID system NOTICE By default the status of the RAID system is displayed in the Windows Event Viewer and in a log file of the program If an error occurs a hard disk drive can be synchronized at the operating system level It may take a very long time hours or even days in the case of a high hard di...

Page 44: ...se or touch screen commands may be briefly delayed in extreme situations This could result in operator errors on the machine or plant Do not operate safety critical functions during a drive failure Replacing a faulty drive in a RAID system Replace faulty RAID drives with a new drive in order to recover secure RAID1 state The RAID software indicates the following A defective drive Details of the fu...

Page 45: ...tem with two hard disks in the removable rack and SSD Hard disk in removable rack Hard disk in removable rack SSD in removable rack Hard disk on side panel Hard disk on side panel LED RAID BIOS RAID software SATA connection on the motherboard Installation location Enclosure labeling HDD0 alarm Port 0 Device port 0 SATA0 Removable rack 0 HDD1 alarm Port 1 Device port 1 SATA1 Removable rack 1 HDD2 a...

Page 46: ...epending on system load Points to note if the hard disk is replaced when the computer is turned off Only a hard disk that was active and functioning correctly when you booted can later be included in the RAID system To be able to boot from the RAID system you must place this first in the list of bootable sources in the BIOS Boot setup menu Otherwise the system will boot from the hard disk you have...

Page 47: ...uild to another Disk command initiates synchronization of the RAID1 system A defective drive is still displayed during the rebuilding process This drive disappears from the display when the rebuild process is complete 4 3 4 2 RAID5 system This is a RAID5 system configuration striping with parity This means that if there is a defective hard disk or there are cable problems the system can continue t...

Page 48: ...s details of the RAID system The View System Report command can be used to create a report with details of the RAID system NOTICE By default the entries of the RAID status take place in the Windows Event Viewer and in a log file of the program If an error occurs a hard disk drive can be synchronized at the operating system level If the new hard disk is synchronized in the background this may take ...

Page 49: ...ded when a disk fails due to the synchronization process In extreme cases input from the keyboard and touch screen may be delayed for a brief period Replacing a faulty drive in a RAID system Replace faulty drive with a new drive in order to recover secure RAID5 state The RAID software indicates the following A defective drive Details of the functioning hard disk The functioning hard disk is indica...

Page 50: ...aulty drive with a new one of the same type and capacity NOTICE Hot swapping In devices with removable rack you can replace the drive without turning off the device Replacement in devices without a removable rack may only take place when the device is turned off The new hard disk can be integrated into the RAID system at operating system level with the RAID software This is not possible at BIOS le...

Page 51: ...nk synchronizes the RAID system If you shut down and restart the system without installing a functioning new hard disk unused is displayed for the corresponding SATA port In this case you will need to shut down the system again and boot with the functioning hard disk The new hard disk is then assigned to a SATA port and can be included in the RAID system The Rebuild to another Disk link initiates ...

Page 52: ...e If you work with Windows always shut down the PC by clicking Start Shut down If you do not work with Windows press the on off button for 4 seconds The green POWER LED goes out If the device will not be used for a long period time turn the on off switch on the power supply unit to 0 Disconnect the mains connector to isolate the device from mains ...

Page 53: ...puter Operating hours meter information on the cumulative run time Battery monitoring charge level of the CMOS battery is displayed AMT Active Management Technology SIMATIC IPC DiagBase software Use the functions of the SIMATIC IPC DiagBase software which is provided in the scope of delivery for local monitoring Use the DiagBase Management Explorer application for clear control Use the DiagBase Al...

Page 54: ...nitoring software is activated if installed Note When the device is operated according to instructions no temperature error occurs In the event of a temperature error check the following possible causes Ventilation openings are covered Filter is heavily polluted Fan has failed The ambient temperature is above the permitted value Output power of the power supply is exceeded The temperature error re...

Page 55: ...e 70 Two tier battery monitoring checks the status of the backup battery The SIMATIC DiagBase and SIMATIC DiagMonitor diagnostic software determines the status of the backup battery When the first warning level is reached the battery for buffering CMOS data still has a remaining service life of at least one month 5 6 Active Management Technology AMT AMT Active Management Technology is technology f...

Page 56: ...on Typical areas of application and functions of the SIMATIC IPC Remote Manager Remote maintenance of SIMATIC IPC with AMT for example for service purposes in the case of a defective operating system or for adapting BIOS settings Diagnostics without on site use Convenient service Access to AMT clients such as headless systems without additional hardware Resource management Requirement A device wit...

Page 57: ...lfunctions and damage to the machine or plant Therefore make sure you take precautionary measures even when you open the device for example when opening device doors device covers or the housing cover For more information refer to the chapter ESD guidelines Page 91 Limitation of Liability All technical specifications and approvals apply only to expansions which are approved by the Siemens AG We ar...

Page 58: ...he retaining screws 2 Lift the cover from the back and remove it 3 Open the front cover if necessary see chapter Opening the front cover Page 58 6 2 Opening the front cover Requirement The front panel cover is open Procedure 1 Press the marked hooks at the same time to release the front cover 2 Move the front cover in the direction of the arrow ...

Page 59: ... 4 1 Notes on the modules Note the following Module specification The device is designed for use with modules conforming to PCI specification 2 3 and PCIe specification 1 0a 32 bit 33 MHz Rev 2 3 The dimensions of the cards may not exceed the specified dimensions If the height is exceeded you may experience contact problems malfunctions and difficulties with the assembly The permitted module dimen...

Page 60: ...slot for the expansion module 3 Insert the expansion module into the slot 4 Secure the expansion module with the designated screw 5 Install the rod with the module brackets 6 Remove the bracket and place it on the expansion module 7 Secure the bracket with the designated screw If you are installing a short expansion module remove the locking screw from the retainer and install it in the opposite h...

Page 61: ...ical slot A DVD ROM a DVD burner and a removable rack may be installed in the slots depending on the order Horizontal slots 5 25 Vertical slot 6 5 2 Removing the drive module Requirement The device is disconnected from the power network The device is opened T10 screwdriver Procedure 1 Open the hinged front panel 2 Open the front cover 3 Remove the highlighted screws 4 Remove the power supply and d...

Page 62: ...device 6 5 3 Installing drives or removable racks Requirement The drive module has been removed T10 screwdriver Procedure 1 If you are installing a 3 5 drive attach two mounting brackets or a 3 5 5 25 mounting rack for the drive 2 Remove the drive in the vertical slot if installed The only way to get at the mounting screws on the right side of the drive is through the openings of the vertical slot...

Page 63: ...ews to be installed on the right side of the slot for a maximum configuration are highlighted in the following figure 5 Install the driver module again 6 Connect the power and data cables to the drive 6 5 4 Removing and installing the drive from the removable rack Requirement T10 screwdriver Procedure Removing drive from the removable rack 1 Turn the locking switch to the OPEN position ...

Page 64: ...06 2011 A5E03473780 01 2 Press The lever of the hard disk drive cartridge opens 3 Pull the lever out until you feel the hard disk cartridge release and then pull it out completely 4 Loosen the four screws on the base of the hard disk cartridge 5 Pull the drive out of the hard disk cartridge ...

Page 65: ...h the four screws on the base of the hard disk cartridge Use only the original screws NOTICE Damage to the hard disk cartridge You can damage the hard disk cartridge by closing the lever prematurely Always slide the hard disk cartridge completely into the removable rack before you close the lever 3 Close the lever of the hard disk cartridge again 4 Return the locking switch to the LOCK position An...

Page 66: ...he power network The device is opened Procedure for removing the hard disk drive 1 Disconnect the power supply and data cables from the drive 2 Loosen the four screws or on the drive bay plate and remove the drive from the housing Procedure for installing the hard disk drive 1 Place the drive onto the drive bay plate and secure the drive with four screws or 2 Connect the power and data cables to t...

Page 67: ...on devices may safely be installed If you install or exchange system expansions and damage your device the warranty becomes void CAUTION Electrostatic sensitive devices ESD The device contains electronic components which are destroyed by electrostatic charges This can result in malfunctions and damage to the machine or plant Therefore make sure you take precautionary measures even when you open th...

Page 68: ...availability we recommend the preventative replacement of those PC components that are subject to wear in accordance with the intervals for replacement indicated in the table below Component Replacement interval Drive 3 years CMOS backup battery 5 years Fan 3 years Filter mat Depending on the degree of soiling To maintain high system availability we recommend the preventative replacement of those ...

Page 69: ...Remove the front panel 4 Remove the filter from the front cover 7 1 4 Removing the device fan Requirement The device is disconnected from the power network The front panel cover is open T20 screwdriver A fan Use only a fan of the same type Procedure Removing the fan 1 Press the marked hooks at the same time to release the front cover 2 Move the front cover in the direction of the arrow 3 Remove th...

Page 70: ... the fan bracket 7 1 5 Replacing the backup battery Note before you replace the battery Note Batteries are wearing parts Backup batteries should be replaced at intervals of 5 years in order to maintain PC functionality CAUTION Risk of damage The lithium battery may only be replaced with an identical battery or with a type recommended by the manufacturer Information on original spare parts for SIMA...

Page 71: ...cribed in the Technical manual of the motherboard on the Documentation and Drivers DVD that ships with the product Reconfiguring the BIOS setup When a battery is replaced the configuration data of the device is deleted and must be reconfigured in the BIOS setup 7 1 6 Removing the power supply Requirement The device is disconnected from the power network The device is opened All connection cables a...

Page 72: ...The device is disconnected from the power network All cables on the device are pulled out T10 screwdriver Procedure 1 Remove the highlighted screws 2 Pull out the power supply module from the housing using the handle 7 1 8 Completely removing the redundant power supply Requirement The device is disconnected from the power network All cables on the device are pulled out The device is opened T10 scr...

Page 73: ...t power supply 3 Remove the cable ties securing the power cables in the housing 4 Remove the screws 5 Remove the highlighted screws 6 Remove the housing of the redundant power supply from the device 7 1 9 Removing the motherboard Requirement The device is disconnected from the power network The device is opened A motherboard The motherboard as spare part is supplied without processor and memory mo...

Page 74: ...The device is disconnected from the power network The device is opened A suitable processor Only an approved processor is permitted to be installed on the motherboard of the device If the processor type is changed the BIOS must be updated so that the suitable microcode is loaded Information about original spare parts for SIMATIC IPCs is available on the Internet at After sales information system f...

Page 75: ...ng Instructions 06 2011 A5E03473780 01 75 Procedure 1 Unlatch the fan rack on the heat sink and remove it 2 Remove the highlighted fan connector 3 Remove the highlighted screws The fourth screw is hidden by the heat sink in the figure 4 Remove the heat sink 5 Unlock the socket and lift the socket cover ...

Page 76: ...n the Technical manual of the motherboard on the Documentation and Drivers DVD shipped with the product Processor type and clock frequency If you use a processor of a different type perform a BIOS update The microcode matching the processor is loaded in the process NOTICE Damage to the processor due to high clock frequency If the installed processor is operated with a higher clock frequency than p...

Page 77: ...ages install these languages from the Recovery DVD at a later time Documentation and Drivers DVD The Documentation and Drivers DVD contains the documentation and the hardware drivers Restore DVD The Restore DVD is included in the scope of delivery when you have ordered a device with operating system The DVD contains a hard disk image file with the original software package Operating system with in...

Page 78: ...n drive C of the hard disk will be deleted Setup formats the hard disk and installs the original factory software If Restore entire hard disk is set ALL data user settings authorizations or license keys will be lost on the hard disk Procedure 1 Insert the Restore DVD into the DVD drive 2 Restart the device with the on off button 3 Press the F12 key when the following BIOS message appears Press F2 ...

Page 79: ...allation You can create a driver disk for the onboard RAID or AHCI controllers with the Documentation and Drivers DVD Additional information is available in the section Installation of drivers and software Page 86 Procedure 1 Insert the Recovery DVD into the DVD drive 2 Restart the device with the on off button 3 Press the F12 key when the following BIOS message appears Press F2 to go to Setup Uti...

Page 80: ...Windows XP varies depending on how much work memory and which additional software you want to use Information on partitioning of the data medium in the delivery state is provided in the following table Partitions in the delivery state for Windows XP Partition Name Size File system First SYSTEM 40 GB NTFS not compressed Second DATA Remainder NTFS not compressed Procedure for systems with RAID or AH...

Page 81: ...d keep this USB stick to hand The controller driver is required during installation Procedure 1 Insert the Recovery DVD into the DVD drive 2 Restart the device with the on off button 3 Press the F12 key when the following BIOS message appears Press F2 to go to Setup Ulility Press F12 to go to Boot Manager After initialization a boot menu is displayed 4 In the boot menu select the optical drive usi...

Page 82: ...o the operating system You can set up partitions during the installation process and integrate storage controllers that are unknown to the operating system To do so select Custom advanced when prompted for the installation type in the Install Windows installation program The following dialog windows are then available Figure 7 1 Example Windows installation window Refresh Updating Load Driver Inte...

Page 83: ...n Extend Changing the partition size Format Formatting a partition New Creating new partitions Identification for error messages for example if the data medium was not formatted in the required NTFS format Note If you want to install the operating system on a data medium connected to a storage controller unknown to the operating system you have to integrate the driver of the storage controller Int...

Page 84: ... Windows Server 2008 32 bit Partition Name Size File system First SYSTEM 40 GB NTFS not compressed Second DATA Remainder NTFS not compressed Partitions in delivery state for Windows 7 64 bit and Windows Server 2008 R2 64 bit Partition Name Size File system First SYSTEM RESERVED 100 MB Automatically set up by installation program Second SYSTEM 40 GB NTFS not compressed Third DATA Remainder NTFS not...

Page 85: ...nce MSPress No 934 Changing the settings for language region and formats of a registered user account 1 Choose Start Control Panel Regional and Language 2 You can make the desired changes in the Regional Settings Languages and Advanced tabs Installing new language packages 1 Start the MUISETUP EXE program in the MUI folder from the Recovery DVD All languages that can be installed are displayed Set...

Page 86: ...ling new language packages Some language packages are available on the Recovery DVD in the Languagepacks folder 1 Choose Start Control Panel Clock Language and Region Regional and Language Options 2 Select the Keyboards and Languages tab 3 Click the Install uninstall languages button and make the required changes 7 2 5 Installation of drivers and software NOTICE Before you install new drivers or u...

Page 87: ... DVD software optional Note Installation Information about installation of the burner DVD software is available on the supplied CD 7 2 8 Update installation 7 2 8 1 Updating the operating system Windows The latest updates for the Windows operating system are available on the Internet under Microsoft Side Guide http www microsoft com Download Microsoft Update NOTICE Before you install new drivers o...

Page 88: ...ew drivers or operating system updates for Windows versions you need to set the default language to US English in the regional settings for menus and dialogs 7 2 9 Creating an image We recommend the software tool SIMATIC IPC Image Partition Creator for data backup under Windows This tool provides comfortable and efficient functions for backup and restoring the full content of Compact Flash cards o...

Page 89: ... are available for the relevant authorities at the following address Siemens Aktiengesellschaft Industry Sector I IA AS RD ST PLC P O Box 1963 D 92209 Amberg Germany DIN ISO 9001 certificate The Siemens quality management system for all production processes development production and sales meets DIN ISO 9001 2000 requirements This has been certified by DQS the German society for the certification ...

Page 90: ...erate the equipment Conditions of operations This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CANADA Canadian notice This Class A digital apparatus complies with Canadian ICES 003 Av...

Page 91: ...led with an appropriate symbol CAUTION Damage to ESD from touch Electrostatic sensitive devices ESD can be destroyed by voltages which are far below the human perception limit If you touch a component or electrical connections of a module without discharging any electrostatic energy these voltages may arise The damage to a module by an overvoltage can often not be immediately detected and only bec...

Page 92: ...icity Disconnect the power supply before you install or remove modules which are sensitive to ESD Pay attention to good grounding When handling electrostatical sensitive devices make sure that persons the workstation and devices tools and packaging used are properly grounded In this manner you avoid static discharge Avoid direct contact As a general rule do not touch electrostatic sensitive device...

Page 93: ...l specifications 8 3 Dimension drawings SIMATIC IPC547D Operating Instructions 06 2011 A5E03473780 01 93 8 3 Dimension drawings 8 3 1 Dimension drawing of the device Front view and plan view OO GLPHQVLRQV LQ PP ...

Page 94: ...odules Long PCI module PCIe module 8 3 3 Dimension drawing for the use of telescopic rails LPHQVLRQV PP LQFKHV ಯ 7 7ROHUDQFHV RI s PP ಯ 7 7ROHUDQFHV RI s PP ಯ 7 7ROHUDQFHV RI s PP ಯ LPHQVLRQV IRU WHOHVFRSLF UDLO IURP 6FKURII 7 SH LPHQVLRQV IRU WHOHVFRSLF UDLO IURP 5LWWDO W SH 7 SH 53 IRU PP FDELQHW 7 SH 53 IRU PP FDELQHW s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 s7 ...

Page 95: ... AC to 240 V AC 15 10 Input current AC Continuous current up to 6 A at 100 V 3 A at 240 V During startup up to 30 A and 5 ms Frequency 50 to 60 Hz minimum 47 Hz to maximum 63 Hz sinusoidal Transient voltage interruption 20 ms at 93 V max 10 events per hour recovery time of at least 1 s Power consumption With 210 W secondary Redundant AC power supply Max 300 W at 70 efficiency AC power supply Max 2...

Page 96: ...es of static electricity 4 kV contact discharge to IEC 61000 4 2 8 kV atmospheric discharge to IEC 61000 4 2 Immunity to RF interference 1 V m 2 2 7 GHz 80 AM to IEC 61000 4 3 10 V m 80 1000 MHz und 1 4 2 GHz 80 AM conforms to IEC 61000 4 3 10 V 10 kHz 80 MHz conforms to IEC 61000 4 6 Magnetic field 100 A m 50 Hz 60 Hz to IEC 61000 4 8 Ambient conditions Climatic ambient conditions Temperature Tes...

Page 97: ...retrofitting 2 When using a hard disk in a removable rack the device should generally be free of mechanical disturbances When using a DVD burner the device should generally be free of mechanical disturbances during burning Motherboard Processor Intel Pentium Dual Core G850 2 cores 2 9 GHz 3 MB cache EM64T VT Intel Core i5 2400 4 cores 4 threads 3 1 GHz Turbo Boost 6 MB cache EM64T VT x VT d iAMT I...

Page 98: ... must not exceed 25 W in total All modules must not consume more than 25 W in total Total power consumption of 80 W must not be exceeded In total the 3 3 Vaux current of 1 2 A must not be exceeded Drives for configuration details refer to the order documentation Hard disk drive SATA Internal installation or in removable rack 1 500 GB or 1 TB internal RAID1 1 TB 2x 1 TB internal Solid state drive S...

Page 99: ...mechanical disturbances during burning 2 RAID controller onboard Graphics Graphics memory Dynamic Video Memory Technology uses between 32 MB and 1 7 GB RAM Resolutions frequencies colors DVI VGA via adapter up to 1920 x 1200 pixels at 60 Hz color depth up to 32 bit pixels Display port to 2560 x 1600 pixels at 60 Hz color depth up to 32 bit pixels Graphics controller Intel HD Graphics or Intel HD G...

Page 100: ...ptional For connecting two digital or analog monitors Keyboard PS 2 keyboard connection Mouse PS 2 mouse connection USB High speed USB 2 0 USB on rear panel 8 x 500 mA high current USB on front panel 2 x 500 mA high current USB internal 2 x 500 mA high current with mech lock Ethernet 2 x Ethernet interface RJ45 Wake on LAN remote boot and teaming supported 10 100 1000 Mbps Ethernet 1 82579LM AMT c...

Page 101: ...2 A Total power consumption permissible 210 W Efficiency of the power supply 1 Redundant AC power supply approx 70 230 VAC approx 65 120 VAC AC power supply approx 80 230 VAC approx 75 120 VAC 1 Depends on the selected device configuration 2 The max permitted accumulated power of the 5 V and 3 3 V is 190 W The accumulated power of the 5 V and 3 3 V voltages must not exceed 100 W with redundant AC ...

Page 102: ...ms 8 4 5 Telescopic rails Ultimate load per pair At least 30 kg Full extraction length At least 470 mm Rail thickness Maximum 9 7 mm Mounting screws M5 x 6 mm The mounting screws of the telescopic rails may not protrude by more than 5 mm into the enclosure 8 4 6 Approved configuration versions for different temperature ranges Approved configuration versions The section below describes the approved...

Page 103: ...ration versions for the temperature range 5 to 40 C 9 520 9 520 9 520 9 520 LQ UHPRYDEOH UDFN LQ UHPRYDEOH UDFN LQ UHPRYDEOH UDFN 8 5 Hardware description 8 5 1 Motherboard The motherboard consists of these main components Processor and chipset Slots for memory modules Internal and external interfaces Flash BIOS Backup battery You will find a detailed description of the motherboard as well as the ...

Page 104: ...clients 1 In the Windows Start menu select Start Run 2 Enter msinfo32 in the Open field and confirm your input with OK Windows 7 Ultimate 32 bit and 64 bit 1 In the Windows Start menu select Start Search 2 Enter msinfo32 in the search function 3 Open the application 8 5 3 Interrupt assignment Interrupt assignment depending on operating system The functions are assigned different interrupts IRQ dep...

Page 105: ...s demanding high performance interrupt handling require high speed hardware interrupt reaction The PCI hardware interrupt should be used only by one resource in order to ensure high speed reaction of the hardware Setting up an exclusive interrupt on the device APIC mode only Only on PCI slot 4 and PCI slot 5 can you use an exclusive interrupt Additional exclusive interrupts are not available for u...

Page 106: ...echnology Disabled Advanced System Monitoring Fan Control Enhanced 1 Optional for RAID systems For a detailed description of how to call up and operate the BIOS setup and which menus and setting options are available refer to the BIOS reference manual on the Documentation and Drivers DVD that ships with the manual NOTICE After a BIOS update you need to execute the Restore Defaults command Executin...

Page 107: ... web browser SIMATIC IPCs that support AMT feature two onboard Ethernet interfaces each with a separate controller You can configure the controller integrated in the chipset for use with Intel AMT Further details about the controller can be found in the technical specification For security reasons AMT is disabled when you receive a SIMATIC IPC Enable AMT in the BIOS setup Afterwards the Intel Mana...

Page 108: ... F2 key while the device is booting 4 In the Advanced menu enable Intel AMT Support and Intel AMT Setup Prompt 5 Exit the BIOS with the F10 key Save and Exit The AMT PC restarts 6 To access the MEBx press the Ctrl P keyboard shortcut 7 In the login dialog enter the standard password admin 8 Change the default password The new password must include the following characters In total at least eight c...

Page 109: ...ections http IP address 16992 WinRM A command line program that is part of Windows as of Windows Vista This tool can be downloaded for older Windows versions 8 7 5 Resetting with Un configure Note If the AMT PC still has its factory settings for example has just been purchased you can skip this section If you have already configured AMT previously it is best to discard all the previous AMT setting...

Page 110: ...ss of the AMT server in the command line in Windows using ipconfig and in UNIX using ifconfig If the AMT server and operating system do not use the same network address ask your network administrator for the address you have been assigned 8 7 7 Forcing user consent When establishing a connection to the AMT PC the KVM viewer may prompt the user to enter a six figure code This code is displayed on t...

Page 111: ...ech doku portal Your local representative http www automation siemens com mcms aspa db en Pages default aspx Training center http sitrain automation siemens com sitrainworld AppLang en Industry Mall http mall automation siemens com When contacting your local representative or Technical Support please have the following information at hand Order number of the device MLFB BIOS version industry PC or...

Page 112: ...rd has been properly connected to the monitor and to the system unit or to the grounded shockproof outlet Check whether the monitor cable has been properly connected to the system unit and to the monitor The monitor remains dark The power cord or the monitor cable is not connected If the monitor screen still remains dark after you have performed these checks and measures contact your technical sup...

Page 113: ...are application Emergency removal of the data medium 1 Switch off the device 2 Insert a pointed object for example an opened paper clip into the emergency extraction opening of the drive Apply pressure carefully until the door opens 3 Pull the door out further with your hand A 2 2 RAID system and device startup Problem Possible cause Possible remedy The RAID software reports the following errors T...

Page 114: ... carrier is set up with GPT and UEFI boot is deactivated in the BIOS setup In the BIOS setup Boot menu permit the boot device in the boot priority In the BIOS setup Boot menu change the boot priority of the boot device Activate UEFI boot in the BIOS setup The startup of a Windows operating system on a GPT data carrier is aborted with the following error message Status 0xc0000225 Info The boot sele...

Page 115: ... module or contact the module supplier Redundant I O addresses Redundant hardware interrupts and or DMA channels Fluctuation of signal frequencies or levels Different pin assignment If the device still crashes contact your technical support team The device crashes during startup Insufficient output of an external power supply e g UPS Use a higher capacity power supply The device does not start up ...

Page 116: ...Technical support A 2 Problem solving SIMATIC IPC547D 116 Operating Instructions 06 2011 A5E03473780 01 ...

Page 117: ...logy ATA Advanced Technology Attachment ATX AT Bus Extended AWG American Wire Gauge US standard for the cable diameter BIOS Basic Input Output System Basic Input Output System CAN Controller Area Network CD ROM Compact Disc Read Only Memory Removable storage medium for large data volumes CD RW Compact Disc Rewritable Rewritable CD CE Communauté Européenne CE symbol The product is in conformance wi...

Page 118: ...interface DVI I Digital Visual Interface Digital display interface with digital and VGA signals ECC Error checking and correction Error correction code ECP Extended capability port Extended parallel port EFI Extensible Firmware Interface EGA Enhanced Graphics Adapter PC to monitor interface ESD Components sensitive to electrostatic charge DM Electronic Manual EIDE Enhanced Integrated Drive Electro...

Page 119: ...Integrated Graphics Device IP Ingress Protection Degree of protection IR Infrared Infrared IRDA Infrared Data Association Standard for data transfer via IR module IRQ Interrupt Request Interrupt request ISA Industry Standard Architecture Bus for expansion modules ITE Information Technology Equipment L2C Level 2 cache LAN Local Area Network Computer network that is limited to a local area LCD Liqui...

Page 120: ...onnect High speed expansion bus PCIe Peripheral Component Interconnect express High speed serial differential full duplex PtP interface with high data rate PCMCIA Personal Computer Memory Card International Association PI Protective Earth Protective conductor PEG PCI Express Graphics PFC Power Factor Correction Harmonic suppression for operation on public networks PG Programming device PIC Program...

Page 121: ... Video Graphics Array Enhanced VGA standard with at least 256 colors SVP Serial number of the device SW Software TCO Total Cost of Ownership TFT Thin Film Transistor Type of LCD flat screen TTY Tele Type Asynchronous data transfer TxD Transmit Data Data transfer signal TXT Trusted Execution Technology Hardware implementation TWD Watchdog Time Watchdog monitoring time UEFI Unified Extensible Firmwa...

Page 122: ...VT D Virtualization Technology for Directed I O Enables the direct assignment of a device e g network adapter to a virtual device W2k Windows 2000 WAN Wide Area Network WAV Wave Length Encoding Loss free file format for audio data WD Watchdog Program monitoring with error detection and alarming WLAN Wireless LAN LWireless local area network WoL Wake on Local Area Network WWW World Wide Web XD Exec...

Page 123: ...tabase used either for archiving purposes or for the protection of vital and non replaceable data against loss when the working copy is corrupted Certain applications automatically generate backup copies of data files and manage both the current and the previous versions on the hard disk Baud Physical unit for the step speed in signal transmission Defines the number of transferred signal states pe...

Page 124: ...CF Compact Flash is a digital storage medium in card format and without moving parts The CF card contains the non volatile memory and the controller The interface of the CF card corresponds with the IDE interface CF cards can be operated without additional electronics on PCMCIA or IDE hard disk controllers using a plug and socket adapter There are two design forms CF I 42 6 x 36 4 x 3 3 mm and CF ...

Page 125: ...or the transmission of image and sound signals Areas of application are mainly the connection of screens and TVs to computers DVD players and similar devices DP Display Port New digital monitor interface Drivers Program parts of the operating system They adapt user program data to the specific formats required by I O devices such as hard disk printers and monitors Dual Core CPU Dual core processor...

Page 126: ...ows you for example to boot Windows Embedded Standard from write protected media such as CD ROM to write protect individual partitions and adapt the performance of the file system to your needs when using Compact Flash cards ESD directive Directive for using electrostatic sensitive components Ethernet Local network bus structure for text and data communication with a transfer rate of 10 100 1000 M...

Page 127: ...s Embedded Standard 2009 Hot plug The SATA interface gives the device s hard drive system hot plugging capability Prerequisite for this configuration is a RAID1 system with SATA RAID controller onboard or slot module and at least two SATA removable frames The advantage of hot plugging is that defective hard disks can be replaced without having to reboot the computer Hub A term in network technolog...

Page 128: ...ramming interface of SIMATIC S7 M7 Allows remote access to programmable modules text based displays and OPs from central locations The MPI nodes can intercommunicate LAN Local Area Network LAN is a local network that consists of a group of computers and other devices that are distributed across a relatively restricted range and are linked with communication cables The devices connected to a LAN ar...

Page 129: ...ns especially affect large heavy modules It is therefore recommended to use the module bracket for this type of module There are also very short compact and light modules on the market The module bracket was not designed for these modules because standard fastening is sufficient for them Motherboard The motherboard is the core of the computer Here data are processed and stored and interfaces and d...

Page 130: ...PC 104 PC 104 Plus Two bus architectures are especially fashionable today in the industrial world PC 104 and PC 104 Plus Both are standard in single board computers of the PC class The electrical and logical layout of the two bus systems is identical with ISA PC 104 and PCI PC 104 Plus Software cannot usually detect a difference between them and normal desktop bus systems Their advantage is the co...

Page 131: ...or process applications PROFINET PROFINET is the name of the standard for Industrial Ethernet developed and maintained by the PROFIBUS user organization PROFINET unites protocols and specifications with which Industrial Ethernet meets the requirements of industrial automation technology Programmable controller PLC The programmable controllers PLC of the SIMATIC S5 system consist of a central contr...

Page 132: ...table DVD contains all the necessary image files You can also create a boot disk allowing restoration via the network ROM Read Only Memory ROM is a read only memory in which every memory location can be addressed individually The programs or data are permanently stored and are not lost in the event of a power failure S M A R T The Self Monitoring Analysis and Reporting Technology SMART or S M A R ...

Page 133: ...of similar capacity will be used This design makes SSDs more rugged provides shorter access times low energy consumption and rapid data transfer STEP 7 Programming software for the creation of user programs for SIMATIC S7 controllers Track at once In track at once recording a CD can be written to in bits in several sessions if the CD was not closed Troubleshooting Error cause cause analysis remedy...

Page 134: ...restart The restart of a computer after a program was aborted The operating system is loaded and restarted again The CTRL ALT DEL hotkey can be used to initiate a warm restart WLAN Wireless LAN is a local network that transmits data via radio waves infrared light or another wireless technology Wireless LAN is mainly used for mobile computer applications in office or factory environments ...

Page 135: ...ting Equipotential bonding 32 Peripherals 31 Connection of equipotential bonding 32 Country specific information 33 D Data backup 88 Data carrier controller Introducing to the operating system Windows XP 80 Making known to the operating system 82 Data exchange 36 Degree of protection 95 Device Switching off 52 Device configuration 106 DiagMonitor Temperature monitoring 54 DiagMonitor software 53 D...

Page 136: ... Latch for power plug 34 35 LEDs 18 License key 78 Limitation of Liability 67 Lithium battery 70 LPT1 100 M Main memory 97 Marking EC Declaration of Conformity 89 Module bracket 60 Modules 59 Monitoring Status displays 19 Temperature 54 Watchdog 11 55 Monitoring function 11 Monitoring functions 53 Monitoring software 54 Motherboard 103 Configuration 73 Mounting Mounting locations 29 Mounting metho...

Page 137: ...stem Windows XP 80 Making known to the operating system 82 RAID Level 1 43 RAID system 43 Management functions 43 Management functions 43 Rating plate 27 Real time protection 38 Rear view 14 Recovery DVD 77 Removable rack 62 Removal Backup battery 70 Motherboard 73 Processor 75 Removing the drive bay module 61 Repairs 67 68 Replacing filters 69 Restore DVD 77 Restoring the delivery state 78 Retrof...

Page 138: ...oval 89 Updates Operating system 87 User programs and drives 88 V Vent slots 28 W Warranty 21 Watchdog 11 Monitoring function 55 Windows 7 Installation 81 Windows Security Center 38 Windows Server 2008 Installation 81 Windows Server2008 R2 Installation 81 Windows XP Installation 79 ...

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