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Commissioning

8

8.1

Switching on the CFU

DANGER

Explosion hazard
In the zone 2 hazardous area, it is forbidden to connect or disconnect the following cables to/

from a CFU during operation:
● Power supply
● PROFINET
● freely configurable channels
De-energize the CFU before carrying out any work on it.
The fieldbus connections are implemented as intrinsically safe connections (Ex ic) and may

be removed or inserted during operation.

Observe the diagnostics for wire break.

Factory settings

In the delivery state, the CFU has no device name and no IP address.

Device name is transferred from the BusAdapter

If a device name is stored in the inserted BusAdapter, the device name is transferred from the

BusAdapter when the CFU is switched on.
Observe section "Removing or inserting the BusAdapter (Page 117)".

Automatic name assignment and setting of the IP address on device replacement

If the following conditions are met prior to installation of the CFU, the CPU automatically

restores the IO device name and IP address based on neighborhood relationships after

installation of the new CFU:
● The new CFU is reset to factory settings.
● The topology of the PROFINET IO system is configured and downloaded to the CPU.
Observe section "Replacing the CFU (Page 117)".

Additional information

Section "Restoring the state of delivery (Page 125)"

SIMATIC CFU

Commissioning Manual, 08/2019, A5E39252870-AD

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Summary of Contents for Simatic CFU

Page 1: ...ity information 1 What is a Compact Field Unit 2 Product overview 3 Operation planning 4 Operating modes and functions 5 Installation 6 Connecting 7 Commissioning 8 Diagnostics of the CFU 9 Servicing and maintenance 10 Compact Field Unit in the housing for use in a hazardous area 11 Technical specifications 12 Appendix A ...

Page 2: ...personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturer...

Page 3: ...alvanic isolation 28 4 7 CFU PA Functions of the fieldbus connections FB 28 4 8 System change during operation 28 4 9 Use in hazardous areas 29 5 Operating modes and functions 35 5 1 Actuator shutdown 35 5 2 Introduction to counting and frequency measurement 36 5 3 Counting 37 5 3 1 Gate control 39 5 3 2 Counter in operation startup and stop 40 5 3 3 Reaction to violation of the high counting limi...

Page 4: ...tartup depending on the configuration 69 8 4 Commissioning overview of procedure 71 8 5 CFU Configuring with PDM 72 8 5 1 Using a wizard for CFU configuration 72 8 5 2 Commissioning Wizard Complete dialog 74 8 5 3 CFU PA Commissioning Wizard Only add remove replace field devices 75 8 5 4 Maintenance Overview dialog 76 8 5 5 Commissioning History dialog 76 8 5 6 Diagnostics Buffer dialog 76 8 5 7 E...

Page 5: ...e PROFIBUS PA 104 8 10 Configuring with PDM Stand alone 105 9 Diagnostics of the CFU 107 9 1 Executing diagnostics of the CFU 107 9 2 Diagnostics via LED displays 107 9 3 Diagnostics with the Maintenance Station 111 9 4 Interrupts 114 10 Servicing and maintenance 115 10 1 Identification and maintenance data 115 10 2 Maintenance 115 10 3 Export import device description 116 10 3 1 EDD Exporting par...

Page 6: ...eneral technical specifications 147 12 1 1 Standards and approvals for SIMATIC Compact Field Unit PA CFU PA 147 12 1 1 1 CE conformity 147 12 1 1 2 ATEX Approval 149 12 1 1 3 IECEx approval 150 12 1 1 4 INMETRO approval 150 12 1 1 5 UL CSA approval 150 12 1 1 6 FM Approval 151 12 1 1 7 Tick mark for Australia and New Zealand 152 12 1 1 8 Standards for communication connections 152 12 1 1 9 Safety ...

Page 7: ...ug 189 A 7 CFU PA Basics for PROFIBUS PA 189 A 7 1 PROFIBUS addresses of the PROFIBUS PA field devices on the CFU PA FBn 189 A 7 2 Overview of Contents 190 A 7 3 Intrinsic safety 190 A 8 Using a SIMATIC Compact Field Unit with GSDML 191 A 8 1 General 191 A 8 2 DI DO Counter Measure frequency 192 A 8 3 CFU PA only CFU PA and field devices 192 A 9 Drivers parameters diagnostic messages and address s...

Page 8: ...Table of contents SIMATIC CFU 8 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 9: ...and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends ...

Page 10: ...Security information SIMATIC CFU 10 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 11: ... 7 2 RPSDFW LHOG 8QLW Figure 2 1 Basic integration of a CFU in the automation environment SIMATIC CFU PA is given as an example You can find information on the CFU functions in section CFU PA Overview of the interfaces Page 24 You can find information on the components required to use a CFU in an automation system in section Overview of the components Page 18 Purpose of the operating instructions ...

Page 12: ... information updates with new components and components with a new product status Basic knowledge required To understand these operating instructions you should have general experience in the field of automation engineering Basic knowledge in the following areas is also required Commissioning of electrical components Configuring and planning of Ethernet networks and fieldbus systems PROFINET IO PR...

Page 13: ...rature warning limits Applicable to all products with an integrated CFU Note HUP for SIMATIC CFU The HUP for SIMATIC CFU required for using the CFU in PCS 7 is available as a download on the Internet https support industry siemens com cs ww en view 109749357 Position in the overall information structure In addition to these operating instructions you will need the following manuals depending on th...

Page 14: ...PA CFU DIQ Compact Field Unit DIQ Applies if not otherwise specified to the product SIMATIC CFU DIQ If the section name or a paragraph begins with CFU DIQ the content is exclusively relevant for the CFU DIQ Fieldbus PROFIBUS PA Applies if not otherwise specified for the PROFIBUS PA as a fieldbus of the CFU PA Fieldbus connection Port or spur line The interface or spur line to a PROFIBUS PA field d...

Page 15: ...Industry Automation products via the Web form for the Support Request http support industry siemens com My ww en requests Should you have any questions on the products described in this documentation for which you cannot find any answers here Please contact your SIEMENS contact person Representatives and offices http support industry siemens com aspa_app The technical documentation for the various...

Page 16: ...What is a Compact Field Unit SIMATIC CFU 16 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 17: ...K LHOGEXV FRQQHFWLRQV IRU 352 86b3 RQH ILHOG GHYLFH HDFK QGXVWULDO WKHUQHW RPSDFW LHOG 8QLW 352 1 7 2 RPSDFW LHOG 8QLW Distributed I O devices field of use When structuring a system the inputs and outputs from or to the process are often integrated centrally into the automation system In the case of large distances of the inputs and outputs from the automation system the wiring can become very ext...

Page 18: ... mounting rail is the component on which the CFU is fastened Types Top hat rail TH 35 in accordance with EN 60715 Table 3 2 SIMATIC CFU PA article number 6ES7655 5PX11 0XX0 Function Figure CFU PA Integrate the CFU PA as an IO device on PROFINET IO in the automation system The CFU PA has the following interfaces 8 fieldbus connections for each field device on PROFIBUS PA FIELDBUS 8 freely configura...

Page 19: ...ables and BusAdapters for special media fiber optic cable electrically conductive cables Approved BusAdapter versions for connecting a CFU to PROFINET IO are listed in section Article numbers accessories spare parts Page 181 Terminal set required You need the approved terminal set to operate the CFU Type and use Quanti ty Area Terminal Two fold double terminals for connection of power supply PS 2 ...

Page 20: ...lots X80 and X81 24 V DC power supply PS1 PS2 re dundant connection possible 4 Slot X82 GND Connection for reference potential ground 5 Slot X10 X11 DIQ Connections of freely configurable channels DIQ n n signal line n signal line 6 CFU PA Slot X1 X2 FIELDBUS connections for one field device each Spur line FB n Max 120 m length with automatic bus ter minator n data cable red n data cable green CFU...

Page 21: ...storing the state of delivery Page 125 3 4 2D matrix code QR code EAN code The 2D matrix code on the product is a coded representation of the product specific article number Access to product related information For reading the 2D matrix code SIEMENS offers an app for mobile use Information about the app and the download can be found on the Internet Mobile use via app https support industry siemen...

Page 22: ...Product overview 3 4 2D matrix code QR code EAN code SIMATIC CFU 22 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 23: ...se of amplifiers repeaters CFU PA only PROFIBUS PA Transmission path Max of 120 m to the field device amplifiers or repeaters are impermissible in the transmission path Dependency on the ambient temperature Load current total current of the encoder supplies DI and the outputs DQ The total permissible load current of all freely configurable channels of a CFU depends on the ambient temperature and m...

Page 24: ...reas Page 29 4 2 CFU PA Overview of the interfaces The CFU is an IO device on the higher level PROFINET IO system Interfaces The CFU PA has the following interfaces Interface Quantity Supplementary note Interfaces for bus systems PROFINET IO 1 connection terminal X5 of the CFU for a BusAdapter BusAdapter with 2 ports X1 for redundant connection to PROFINET IO or forwarding the PROFINET IO Redundan...

Page 25: ...und X82 For optional connection of a sensor to ground Additional information Section Technical specifications Page 147 4 3 CFU DIQ Overview of the interfaces The CFU is an IO device on the higher level PROFINET IO system Interfaces The CFU DIQ has the following interfaces Interface Quantity Supplementary note Interfaces for bus systems PROFINET IO 1 connection terminal X5 of the CFU for a BusAdapt...

Page 26: ...ntial ground X82 For optional connection of a sensor to ground Additional information Section Technical specifications Page 147 4 4 Counter and Frequency measurement operating modes Operating modes for selected digital inputs You can activate the following functions for selected digital inputs Counter operating mode Frequency measurement operating mode Both operating modes are based on counting de...

Page 27: ... HW Config in the folder PROFINET IO I O Compact Field Unit Compact Field Unit PA PROFIBUS PA Profiles IOs in the field device A field device can have multiple IOs IOs describe the characteristics of the device The term IO corresponds to a PROFIBUS ID number When you use PA profiles the ID number is replaced by readable text e g 0x9701 corresponds to Transmitter 2 AI Selected IO A Selected IO iden...

Page 28: ...e field device Availability For the FIELDBUS FB n connections the following applies when physical faults occur such as wire break or short circuit Faulty connections are automatically deactivated as long as the fault exists The bus is automatically terminated Repairs and extensions at the individual FIELDBUS FB n connections are possible during operation Additional information Section CFU PA Volta...

Page 29: ...sified into zones The zones are distinguished according to the probability of the existence of an explosive atmosphere WARNING Open equipment The CFU is open equipment This means that it may only be installed in housings cabinets or in electrical equipment rooms These may only be accessible via keys or a tool The housings cabinets or electrical equipment rooms may only be accessed by instructed or...

Page 30: ...ng CFU PA Only intrinsically safe electrical field devices of equipment category 3G and 3D for Zone 2 and 22 may be connected to spur lines FB0 to FB7 Read the information on approval in the product information The following can be used in Zone 2 22 hazardous areas PROFINET cables to the CFU Cables to PROFIBUS PA field devices sensors and actuators Intrinsically safe field devices connected to fie...

Page 31: ...rgize the CFU before carrying out any work on it DANGER Explosion hazard In the Zone 2 hazardous area it is forbidden to connect or disconnect the following cables to from a CFU during operation Power supply PROFINET cable BusAdapter Cable to freely configurable channels De energize the CFU before carrying out work on these cables Hazardous area zone 2 In a CFU PA fieldbus connections are implemen...

Page 32: ...t circuits Before mounting check the housing the seals on the cover the cable glands the screw plugs and the pressure compensation element Ensure that all components are undamaged and clean Ensure that all components are correctly seated before and after mounting Tighten screws and cable glands to the correct tightening torque A SIMATIC CFU with aluminum housing contains cable glands Ensure that t...

Page 33: ...Service Support https support industry siemens com cs us en ps dl Section Compact Field Unit in the housing for use in a hazardous area Page 129 Section Technical specifications Technical specifications of the Compact Field Unit PA Page 165 Operation planning 4 9 Use in hazardous areas SIMATIC CFU Commissioning Manual 08 2019 A5E39252870 AD 33 ...

Page 34: ...Operation planning 4 9 Use in hazardous areas SIMATIC CFU 34 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 35: ...e digital outputs the CFU generates a diagnostic interrupt CFU PA The function has no effects on the PROFIBUS PA channels FB x Note Connection to the CPU Actuator shutdown takes effect independently of the connection to the CPU STOP RUN connection interrupted and the configured substitute values Monitoring channel parameter Selection of the monitoring channel used to switch off the digital outputs...

Page 36: ... 2 Introduction to counting and frequency measurement Requirement for using the Counter or Frequency measurement operating modes If you want to activate the Counter or Frequency measurement operating mode for DI channels the required submodule must be configured with the parameterization tool see table below The Counter or Frequency measurement operating mode can be selected at the following chann...

Page 37: ...ounter Frequency measurement Count value Frequency value Channel mode DI DI channel Figure 5 1 Counters and frequency meters working in parallel to the digital input Depending on the operating mode the process picture shows the counter reading or the frequency value You can find information on the process image in section Parameters diagnostics messages and address space without PCS 7 Page 194 You...

Page 38: ...unter A count value can be loaded via the control in terface Load count value via control interface Page 44 Control bit LD_SLOT Load value parameter range 0 to 4294967295 232 1 Comparison val ue A comparison value can be configured Comparison value parameter range 1 to 4294967295 232 1 Show range of count value The range in which the current count value is lo cated as compared to the count limits ...

Page 39: ...ontrol the counting processes Table 5 1 Activating the hardware gate Function Parameters and setting Example Digital input counter For CFU PA channel n 0 For CFU DIQ channel n 0 and 1 Channel type DI Channel 0 Hardware gate Hardware gate channel free DI Channel 2 Gate control and status bit STS_GATE The gate control performs AND linking of the following signals Software gate SW gate Control bit SW...

Page 40: ...lies to the configured CFU with assigned parameters Start The counter starts at 0 after the following events Startup of the CFU Count value exceeds the high counting limit Restart of the CPU STOP RUN CPU CFU connection is restored Stop The count value is frozen after the following events Internal gate closed CPU in STOP CPU CFU connection is terminated for example PN cable disconnected Behavior of...

Page 41: ...unter records the pulses until the high count ing limit is exceeded The internal gate is closed automatically Note You have the following possibilities to restart the counting process Close and open SW gate When HW gate is activated Close and open HW gate Continue counting With this parameter setting the counter records the pulses When the high counting limit is exceeded the counter reading is aut...

Page 42: ...TS_DQ 0 if counter reading comparison value Status bit STS_DQ 1 if counter reading comparison value See the following figure STS_DQ bit between comparison value and high counting limit 2 Between comparison value and low limit Status bit STS_DQ 1 if counter reading comparison value Status bit STS_DQ 0 if counter reading comparison value See the following figure STS_DQ bit between comparison value a...

Page 43: ...rameters of the counter channel Table 5 4 Status Bit STS_DQ output Parameters Setting of the parameter Behavior DQ channel The DQ channel for the compari son event must be a free digital output of the CFU The DQ channel is assigned to the STS_DQ status bit The user program can no longer control this DQ channel The status of the STS_DQ status bit is output via the assigned DQ channel The remaining ...

Page 44: ...the user program You can find information on the address space in the following sections Section CFU PA Address space of the submodule DIQ8 DC24V 0 5A Counter Page 195 Section CFU DIQ Address space of the submodule DIQ16 DC24V 0 5A Counter Page 198 You can find the following parameters in the control interface Load value LD_SLOT Apply load value with rising edge of LD_SLOT as current count value S...

Page 45: ...terface The interval from the beginning of measuring to the end of measuring is called the measuring window Within the measuring window the measured values are updated cyclically The measurement window is calculated automatically by the CFU and adapted according to the frequency Different update rates result from this The frequency is determined with the following formula Frequency Hz Number of ri...

Page 46: ...Operating modes and functions 5 4 Measure frequency SIMATIC CFU 46 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 47: ...d on a mounting rail You can find information about the mounting rail in section Overview of the components Page 18 To ensure mounting without problems sufficient clearance must be left below and above the CFU You can find additional information in section Minimum clearances in the control cabinet Page 185 If you integrate the SIMATIC CFU with aluminum housing into the system the required distance...

Page 48: ...umbers accessories spare parts Page 181 Lengths and drill holes The mounting rails are available in the following lengths 483 mm 19 inch The 483 mm mounting rail has two drill holes for fixing screws A set of screws for grounding is included 2000 mm The 2000 mm mounting rail is provided for designs with special lengths and has no holes for fixing screws Screws for grounding are not included with t...

Page 49: ...for mounting rails 530 mm To prepare the 2000 mm mounting rail for the CFU follow these steps 1 Cut the 2000 mm mounting rail to the required length 2 Mark the holes The necessary dimensions can be found in the table Dimensions for the drill holes Two holes at the beginning and end of the mounting rail distance 15 mm Additional drill holes at equal intervals of 500 mm maximum 3 Drill the marked ho...

Page 50: ...ge 65 6 3 Installing the CFU Tools required You can find information on this in section Tools and tightening torques Page 186 Requirement The mounting surface must be level stable and free from vibrations Select the mounting material that best suits the mounting surface All the connecting cables are prepared Clearance of at least 60 mm below the CFU For connecting cables to the sensors and actuato...

Page 51: ...sing loosen the screw caps of the cable glands for the positions at which cables are to be routed through the housing Check the seals for damage and correct seating If necessary replace the cable gland It is possible to install specially certified cable and conductor glands reducing inserts as well as blanking and sealing plugs Remove unused blanking plugs and reducing inserts from the cable gland...

Page 52: ...using Ensure that the required reducing inserts and blanking plugs are installed in the cable glands to seal the housing Tighten the cap nuts of the cable glands Ensure that the pressure compensation element is correctly installed in the housing Note Ensure there is strain relief for the cables outside the housing Even when installed in the hous ing the cable glands do not serve as strain relief 1...

Page 53: ...before uninstalling it 2 SIMATIC CFU with aluminum housing Open the housing 3 Disconnect the connectors from the CFU or if necessary disconnect the cables from the con nector BusAdapter 4 Loosen the screws on the BusAdapter 5 Remove the BusAdapter 6 Loosen the fixing screws at both sides of the CFU 1 2 Push the CFU up and pull it out to the front Installation 6 4 Removing the CFU SIMATIC CFU Commi...

Page 54: ...Installation 6 4 Removing the CFU SIMATIC CFU 54 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 55: ... so that the wires are optimally arranged Note CFU PA Connecting field devices to FB n Refer to section CFU PA Connecting a PROFIBUS PA field device Page 59 Rules for current consumption and power loss of a CFU The power loss of all utilized components in an housing must not exceed the maximum power that can be dissipated in the housing Tip When sizing the housing ensure there is always sufficient...

Page 56: ...DC For the CFU PA the SELV PELV power supply unit must also comply with at least one of the following requirements The power supply unit supplies safety extra low voltage SELV with power limitation Limited Power Source LPS in accordance with the following standards IEC 60950 1 EN 60950 1 VDE 0805 1 The power supply unit for the device complies with NEC Class 2 of the National Electrical Code r ANS...

Page 57: ... Spring opener Connect the M and L wires of a power supply to the connectors X80 X81 The power supply is connected using two 2 pin plugs plug in terminal blocks A redundant power supply can be connected plug connectors X80 and X81 Both inputs are decoupled The ground connections of the plugs 1M and 2M are connected to each other in the CFU There is no load distribution With redundant infeed the po...

Page 58: ...nect cables Fastening the cable to the plug You can find information on connecting the cables in section Selecting connection system Page 62 Slot for the power supply of the CFU Insert the plug into the CFU X80 or X81 Display of the supply voltage The PS1 and PS2 LEDs indicate whether a power supply is connected see section Diagnostics via LED displays Page 107 X80 PS1 LED lights up green X81 PS2 ...

Page 59: ...rminal assignment Page 183 You can find information on connecting the cables in section Selecting connection system Page 62 Terminals for the bus cable to the field device n and n Plug with screw type terminals Plug with push in terminals Wiring Note Grounding The shield of the PROFIBUS PA cables must be connected to the functional earth in each case Refer to section Preparing cables Page 63 Addit...

Page 60: ...mum permissible load current of all channels together total current Us DQ and temperature dependent limits You can find information about this in section Rules for the operation Page 23 Parallel connection not permitted Parallel connection of sensor supplies is not permitted Parallel connection of digital outputs is not permitted Sensor supply An external power supply as DI sensor supply is not pe...

Page 61: ...ce Wiring scheme Terminals Connection Q Q Q n Sensor supply channel DI n n n 1 Multiple input signals DI n DI n 1 One sensor supply for multiple channels Table 7 3 Wiring variant Digital input with 2 wire interface Wiring scheme Terminals Connection Q Q n Associated sensor supply channel DI n n Input signal channel DI n One sensor supply for one channel Table 7 4 Wiring variant Digital input with ...

Page 62: ... types The following terminal types are available for the CFU for connecting the cables to the sensors and actuators or to the power supply Push in terminals included in scope of delivery of the CFU Screw type terminals available as an accessory Additional information Section Preparing cables Page 63 Section Connecting the cable using push in terminals Page 63 Section Connecting cables using screw...

Page 63: ...use wire end ferrules Observe the following table None 4 Wiring the connectors Connect the cables to the plug Connecting the cable using push in terminals Page 63 Connecting cables using screw terminals Page 64 7 5 3 Connecting the cable using push in terminals Note Cable cross sections With small conductor cross sections and stranded cables there is a risk that the cable will be bent when it is p...

Page 64: ...g the screwdriver 3 Insert the cable into the opening as far as it will go 4 Tighten the screw terminal on the cable using a screwdriver Pay attention to compliance with the required tightening torques Result The cable is contacted firmly in the connector 7 6 CFU PA Connecting the cable shields of the PROFIBUS PA cables Introduction The shields of the fieldbus cables must be connected to the funct...

Page 65: ... this on the Internet under LV 52 catalog https support industry siemens com cs ww en view 109744423 Requirements Perform wiring when the supply voltage is switched off Observe the wiring rules Attachment of the grounding cable Zone 2 or safer area Terminal or cable lug Cross section of grounding cable To prevent possible interference the cross section of the grounding cable for the mounting rail ...

Page 66: ...nector PROFINET cable with RJ45 BusAdapter Fiber optic connection with LC BusAdapter Connect a FastConnect cable directly to the BusAdapter Direct cable connection in the case of BusAdapter with FastConnect connection Variable Distance BusAdapter Additional information Basics for PROFINET Page 189 You can find additional information on approved BusAdapters in section Article numbers accessories sp...

Page 67: ... BusAdapter If a device name is stored in the inserted BusAdapter the device name is transferred from the BusAdapter when the CFU is switched on Observe section Removing or inserting the BusAdapter Page 117 Automatic name assignment and setting of the IP address on device replacement If the following conditions are met prior to installation of the CFU the CPU automatically restores the IO device n...

Page 68: ...rmation for analysis of the cause of errors Information on the status Field device replacement During a field device replacement the Selected IO of the CFU PA overwrites the profile set in the field device If the field device does not have this profile this is signaled by an error message You then have the option of changing the selected IO to a value available in the field device The selected IO ...

Page 69: ...Startup depending on the configuration Diagnostics You can configure the diagnostics via HW Config for a sensor actuator connected to a DIQ channel To eliminate the error you must change the configuration Section Diagnostics via LED displays Page 107 contains the following information about a DIQ channel Information for analysis of the cause of errors Information on the status Configuring a DIQ ch...

Page 70: ...ble channels parameter overview DIQ Page 94 Counter in operation startup and stop Page 40 Commissioning 8 3 Configuration of the DIQ channels Startup depending on the configuration SIMATIC CFU 70 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 71: ... information 10 Optional CFU Assigning parameters via SIMATIC PDM Page 100 11 CFU PA field devices Assigning parameters via SIMATIC PDM Page 103 1 Online Assigning device name Page 78 2 CFU Configuring Page 84 3 Optional Topology Configuring Page 79 If you configure the topology this enables automatic name assignment on device replacement in PCS 7 systems through use of neighborhood relationships ...

Page 72: ...FU can be commissioned using the wizard Compared to commissioning of the CFU with STEP 7 alone additional options and functions are available in the CFU when commissioning with the wizard You can find information about this in section Commissioning Wizard Complete dialog Page 74 Requirement Online connection to the CFU Opening the wizard 1 Select the CFU in the component view 2 Select the shortcut...

Page 73: ...Only add remove replace field devices Page 75 Maintenance Overview dialog Page 76 Commissioning History dialog Page 76 Diagnostics Buffer dialog Page 76 Expert Functions dialog Page 76 Help Help on CFU Configuration wizard dialog Page 76 See also CFU PA Configuring a PROFIBUS PA field device offline Page 88 CFU PA Read back IOs Page 102 Commissioning 8 5 CFU Configuring with PDM SIMATIC CFU Commis...

Page 74: ...mits for the temperature message according to the installation situation In particular in the case of installation in a housing and or vertical installation The electronics temperature can be higher than the permissible ambient temperature of the CFU When the permissible electronics temperature is exceeded an alarm is signaled 3 Verify freely configurable channels DIQ n Display of the hardware par...

Page 75: ...ion Min warning User defined warning limit for each fieldbus connection Spur line current deviation valid for all fieldbus connections Permissible percentage deviation from the set reference current value Reference current value Set a reference current value corresponding to the technical specifications of the field device after commissioning 7 Commissioning overview Shows the status of the CFU an...

Page 76: ... field devices data again Read out all supported IOs of a PROFIBUS PA device again CFU PA Restart the field device The power supply to the field device is temporarily switched off and on again Subsequently the automatic addressing is triggered and all supported IOs of a PROFIBUS PA device are read out again 8 5 8 Help on CFU Configuration wizard dialog Opens the help for the wizard 8 6 Preparing t...

Page 77: ...tring port xyz x y z 0 9 A device name must not begin or end with a dot For example the character string device a is not permitted as the device name only as a component of a device name as a label Automatic addition of suffix to device name offline configuration If a PROFINET IO system contains multiple devices of the same type STEP 7 automatically adds a consecutive number to the end of the devi...

Page 78: ...me is stored in the properties dialog of the CFU in HW Config The MAC address of the CFU is known Procedure 1 Select the CFU in HW Config 2 Select the menu command PLC Ethernet Assign Device Name 3 For the first assignment of the device name ensure that the following check boxes are selected Only show devices of the same type Only show devices without names 4 In the Available devices list select t...

Page 79: ...e to be determined and set based on neighborhood relationships on the PROFINET IO system Requirement All components on the PROFINET IO system are created in HW Config Procedure 1 Select the PROFINET IO system to which the CFU is connected 2 Select the menu command Edit PROFINET IO Topology The Topology Editor dialog box opens 3 Select the Graphic view tab Commissioning 8 6 Preparing the CFU for co...

Page 80: ...an make other system specific settings e g lengths of cables You can find additional information about this in the online help of the dialog box Additional information STEP 7 online help 8 6 4 Assigning the CFU parameters without configuration Requirement The device name must be unique in the PROFINET IO system The programming device interface must be connected directly to the PROFINET IO system T...

Page 81: ...he Ethernet node area 3 Select the CFU Set the following in the dialog IP configuration of the CFU Set IP configuration area Device name Device name area You can find additional information in the STEP 7 online help Commissioning 8 6 Preparing the CFU for commissioning SIMATIC CFU Commissioning Manual 08 2019 A5E39252870 AD 81 ...

Page 82: ...g box PLC Ethernet Edit Ethernet Node Additional information Section CFU PA Commissioning online Page 100 Commissioning 8 6 Preparing the CFU for commissioning SIMATIC CFU 82 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 83: ...Configuring is used for the layout setting and networking of devices and modules within an environment device or network view Parameter assignment Page 90 The term Assign parameters is used for the specification of the hardware parameters and the settings for the data exchange Configuring the CFU Take the following information sources for configuring into account Industrial Ethernet PROFINET Passi...

Page 84: ...rated in the PDM device manager A CPU with PROFINET IO has been created in HW Config as a fieldbus The type of network cable for connecting the CPU to the PROFINET IO is specified This means that the type of required BusAdapter is also specified Procedure 1 In the component view select the SIMATIC station and double click the Hardware object in the detail window HW Config opens 2 If the hardware c...

Page 85: ... inserted at both ports of the CFU The BusAdapter type can be swapped for the selected CFU To do so click the required BusAdapter in the hardware catalog Note Note on downloading The following conditions must be met for the CFU The device name of the CFU online must match the device name from the configuration The article number of the configured CFU must be identical to the article number of the ...

Page 86: ...be configured to use the Counter and frequency measurement operating modes 4 In the index list double click the DIQ slot The Properties DIQ dialog box opens 5 Enter a name for the freely configurable channels in the General tab 6 You can modify addresses manually in the Addresses tab Note If PCS 7 is used the Engineering System applies a correct parameter assignment Modification is not required 7 ...

Page 87: ...n the names automatically by using the Supplement symbols function Note Even if all symbols are assigned you can use an IO channel only once as an input or output Additional information You can find additional information on assigning parameters in section Configuring freely configurable channels parameter overview DIQ Page 94 Commissioning 8 8 Commissioning offline SIMATIC CFU Commissioning Manua...

Page 88: ...ement than when device specific GSD files of the manufacturer are used You can find information on the behavior of the CFU PA in section CFU PA Startup of field devices depending on the configuration Page 68 When the PROFIBUS PA profile of the CFU PA is integrated you can find the PA profile of the PA field devices in the catalog in HW Config in the folder PROFINET IO I O Compact Field Unit Compac...

Page 89: ...esses of the CFU PA in section PROFIBUS addresses of the PROFIBUS PA field devices on the CFU PA FBn Page 189 Procedure offline configuration Note Recommendation Detecting field devices online with the CFU commissioning wizard If an online connection to the CFU PA is available you can import and set the data of the field devices using the commissioning wizard of SIMATIC PDM The transfer to the con...

Page 90: ...FU PA sets a Selected IO in the field device Additional information You can find additional information on parameters of the field devices in the documentation of the field device You can find additional information on using SIMATIC PDM in the SIMATIC PDM help STEP 7 online help Section CFU PA Parameter assignment of PROFIBUS PA field device online Page 103 8 8 3 Parameter assignment 8 8 3 1 Intro...

Page 91: ...U General Information on CFU For information only no change possible ex cept comments As information only no change possible except comments Addresses Diagnostic address for the CFU Slot 0 X1 pa rameter for inter face to the PRO FINET IO sys tem General Name for the interface of the BusAdapter to the PROFINET IO system Addresses Diagnostic address for the interface to the PRO FINET IO system Synch...

Page 92: ...tering a start address Parameter For example channel type input output diag nostics Slot FB M only for CFU PA General Name of the PROFIBUS PA Master interface Section CFU PA Assigning pa rameters to the PROFIBUS PA Master parameter overview FB M Page 97 Parameters Di agnosis General Name of the parameter interface of the PROFIBUS PA Master Addresses Setting diagnostic address Parameters Display DP...

Page 93: ... the CFU parameters for PROFINET IO Slot 0 of the CFU Parameters for the CFU Slot 0 Slot 0 X1 Parameters for PROFINET IO PROFINET IO interface of CFU X5 Slot 0 X1 P1 R Parameters for BusAdapter port 1 of the PROFINET IO interface X1 Slot 0 X1 P2 R Parameters for BusAdapter port 2 of the PROFINET IO interface X1 Commissioning 8 8 Commissioning offline SIMATIC CFU Commissioning Manual 08 2019 A5E392...

Page 94: ...device on PROFINET IO in the Parameters tab Assign a unique IP address in the PROFINET IO system 5 Select the network in the Subnet section If a subnet has not yet been created Click the New button Further settings are not required for the CFU 6 Click the OK button to apply the settings Parameters for the PROFINET IO system You can find additional information in the STEP 7 online help on parameter...

Page 95: ...tics Wire Break Diagnostics Short Circuit to Ground Diagnostics Short Circuit to L only relevant for channel type DQ Reaction to CPU STOP only relevant for channel type DQ Operating mode Counter or frequency measurement see Introduction to counting and frequency measurement Page 36 CFU DIQ Channels 0 and 1 CFU PA Channel 0 You will find the parameters for this in the following table Parameters for...

Page 96: ...ock Comparison event for DQ occurred Hardware gate channel requires free DI channel None Deactivated Channel n You can find additional information in the glossary Note on use with PCS 7 The parameter permits values up to 32 bits without sign This means the maximum value is FFFF FFFFH 4 294 967 295 In PCS 7 the representation is limited to 231 1 by the DINT data type Procedure 1 Open HW Config 2 In...

Page 97: ...tion Page 99 Table 8 6 Status Notifications Tab Settings in the Properties dialog box for Status Notifications General Name of the status interface of the PROFIBUS PA Master Addresses Addresses used internally these must not be changed Setting parameters 1 Open HW Config 2 Select the CFU PA 3 In the index list double click the object slot e g Parameters Diagnosis The dialog box opens 4 Select the ...

Page 98: ...ormation on this in section CFU PA Assigning parameters to the PROFIBUS PA Master parameter overview FB M Page 97 You can find information on the LED displays in section Diagnostics via LED displays Page 107 8 8 3 6 CFU PA Service interface You can configure one fieldbus connection of the CFU PA as a service port for the field devices of this CFU PA e g for calibrating the field devices in a speci...

Page 99: ...the section CFU PA Using service interface Page 124 8 8 3 7 CFU PA Manual integration of a field device The CFU PA attempts to read the supported IO from the field device If the attempt of the CFU PA to read the IOs from the field device fails you can manually connect the field device to the CFU PA Note Manual integration enabled for a fieldbus connection When manual integration is enabled for a f...

Page 100: ...cation with the PROFIBUS PA field device cannot be established You can find information for analysis of the cause in section Diagnostics via LED displays Page 107 If the field device is configured using HW Config a diagnostics interrupt is generated Communication between a field device and the CFU PA Following connection of a field device the CFU PA automatically attempts to set the PROFIBUS PA ad...

Page 101: ...d You can find information on this in section Using a wizard for CFU configuration Page 72 8 9 2 CFU PA Simplified commissioning of connected field devices If you click the Commissioning Wizard Only add remove replace field devices button you go directly to step 4 6 of the commissioning wizard Procedure 1 Open the CFU Configuration wizard You can find information on this in section Using a wizard ...

Page 102: ...he CFU PA The electrical wiring of the field devices is complete Transferring the configuring results to the configuration 1 Open STEP 7 HW Config 2 Compile the configuring results and download the configuration 3 Click the Read back IOs button in the slot table in HW Config 4 Transfer this to the configuration 5 Assign parameters of the freely configurable channels 6 Compile the configuring resul...

Page 103: ...errupt is output If at any point in time the configuration in HW Config and the configuration of the Selected IO in the CFU Configuration Commissioning Wizard of the SIMATIC PDM are the same for all field devices the Change configuration check box is automatically reset Procedure 1 Select the CFU PA in HW Config 2 Double click the field device in the slot list SIMATIC PDM opens 3 Assign the field ...

Page 104: ...Remedy Automatic addressing failed Incorrect device address set device address 2 or 3 set Set device address locally via PROFI BUS PA Field device is set to hardware addressing Change the device address to software addressing or to the correct fieldbus ad dress and restart the fieldbus connec tion via the expert function Reading out ID numbers failed Field device does not supply valid ID numbers T...

Page 105: ...Ds Page 98 Section CFU PA Re reading field device data or restarting the field device Page 123 8 10 Configuring with PDM Stand alone Creating a network 1 Open the process device network view in SIMATIC Manager 2 In the left hand window select the Networks folder in the tree view and select the shortcut menu command Insert New Object Object The Insert Object dialog opens 3 Click the Assign Device T...

Page 106: ...tree structure 2 Select the shortcut menu command Open Object SIMATIC PDM opens You can find information on the remaining procedure in section CFU PA Assigning parameters to CFU online via SIMATIC PDM Page 100 CFU PA Detecting and configuring CFU PA field devices Requirement The CFU PA has been configured Communication with the CFU PA has been established CFU behavior after switching on Connected ...

Page 107: ...the existing online functions of the associated tools You can access the ES data from the diagnostics screens can be controlled via access protection mechanisms Module information Select the CFU in HW Config Select the menu command PLC Module Information Connection status Call from Start menu Siemens SIMATIC programs STEP 7 NCM S7 Diagnostics Inventory data Callup via SIEMENS SIMATIC program SIMAT...

Page 108: ... LED display on channel DIQ n Green or OFF Signal status 1 or 0 Signal OK Red Error display Error Error For CFU PA FB0 to FB7 LED display on fieldbus con nection FB n Green Field device connected and OK Field device connected Yellow Status display Maintenance Maintenance deman ded or maintenance re quired Red Error display Error Error For CFU DIQ DIQ8 to DIQ15 LED display at channel DIQ n Green or...

Page 109: ...tion approx 30 s Wait until the update has been com pleted The CFU subsequently starts up automatically ON Flashes No connection to the CPU Wait a few seconds until the connec tion is established If the connection is not established check the configuration device name and IP address of the CFU Check the LEDs on the BusAdapter Flashes Flashes Flashes Node flashing test Flashes Group fault and group...

Page 110: ...in tenance DIQ n LED Maintenance Message Off On Good status signal on Off Off Good status signal off Flashes Flashes Interrupt Wire break Short circuit to L Short circuit to M Actuator shutdown detected Flashes Interrupt Temperature rise Missing load voltage External power supply detected CFU DIQ Communication error CFU PA only LED display on fieldbus connection FB n Table 9 5 Area Fieldbus ER MT ...

Page 111: ... Error while using the service interface service port enabled You can find information on this in section CFU PA Using service interface Page 124 A field device is identified as unknown if it was not last one in operation on this CFU at one of the other fieldbus connections PROFIBUS PA address in the CFU and in the field device do not match You can find additional information on this in section CF...

Page 112: ...s and or actuators DIQ DIQ0 to DIQ7 The status of the eight fieldbus connections is shown 8 fieldbus connections FIELDBUS FB0 to FB7 CFU DIQ Status of eight binary I O channels shown 8 connections for sensors and or actuators DIQ DIQ0 to DIQ7 Status of eight binary I O channels shown 8 connections for sensors and or actuators DIQ DIQ8 to DIQ15 The figure below shows an example of the CFU PA view D...

Page 113: ...trols Button Explanation Authorization Clicking the button opens the legend The legend shows the symbolic identification of the possible statuses and their meaning No access protection Clicking the button resets the stored maintenance sta tuses Process operations for the diagnostics area Call in the operator control and monitoring system Diagnostics of the CFU 9 3 Diagnostics with the Maintenance ...

Page 114: ... supports hardware interrupts You can find additional information on hardware interrupts in the appendix Hardware interrupts Page 200 Diagnostics of the CFU 9 4 Interrupts SIMATIC CFU 114 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 115: ...ocation and installation date M data are created during configuring and is written to the CFU Through the I M data the CFU can be identified uniquely online Reading and writing of the I M data with PCS 7 and STEP 7 In HW Config the I M data are displayed in the Module state CFU tabs see the online help for STEP 7 10 2 Maintenance Maintaining the CFU Regular maintenance of the CFU itself is not nec...

Page 116: ...ear the check box Import Export Mode 10 3 2 EDD Importing parameters With this function you overwrite the set device parameters with exported data Application Restoring the parameters of the CFU Applying the parameters of a different CFU The functionality is available as of firmware V1 2 EDD 3 x Requirement The exported CFU data are available Procedure 1 Open the parameter assignment of the CFU in...

Page 117: ...When the supply voltage is switched on the device name is copied from the BusAdapter to the CFU Note When a faulty BusAdapter is replaced make certain that the replacement BusAdapter has no device name 10 5 Replacing the CFU Requirements The CFU is de energized The separate supply of connected field devices is switched off The replacement device is in delivery state You can find information on thi...

Page 118: ...ing it in the system If the CFU has at least the same IO device name as the replaced CFU the CPU automatically writes the IP address to the CFU If the existing BusAdapter is still being used the existing station name is adopted by the new CFU 2 Insert the connectors of the sensors actuators and field devices to the connections of the CFU FB n and DIQ n Switch on the separate supply of connected fi...

Page 119: ...MATIC PDM Firmware is available Procedure 1 Download the new firmware version to the CFU e g V1 2 0 2 Open the hardware configuration 3 In the shortcut menu of the CFU select the menu command Replace Object Select the current CFU 4 Download the configuration Download to Module 5 Open the EDD of the CFU in SIMATIC PDM via the hardware configuration 6 Read back the parameters Upload to PG PC 7 Save ...

Page 120: ...s ready for operation Once the new sensor actuator is connected you can enable the sensors actuators again Replacing a sensor actuator with one of a different type 1 Reassign the parameters of the channel DIQ n You can find additional information in section Configuring freely configurable channels parameter overview DIQ Page 94 2 Ensure that the configured sensor actuator is connected to the CFU 3...

Page 121: ...ter assignment of the CFU PA You can disable the fieldbus connection for a selected field device using the commissioning wizard of the CFU PA Software addressing is recommended for optimal operation on the CFU PA In this case the CFU PA handles the parameter assignment Using hardware addressing You must choose the hardware address in accordance with the fieldbus connection to which you want to con...

Page 122: ... field device from the configuration in HW Config 2 Download the configuration 3 Connect the new field device to the CFU PA 4 Reassign parameters of the fieldbus connection of the CFU PA FIELDBUS FB n You can find information on this in section CFU PA Configuring a PROFIBUS PA field device offline Page 88 5 Download the configuration 6 Reload the system specific field device parameters using SIMAT...

Page 123: ...d and the spur line to the field device has been activated again using SIMATIC PDM the CFU PA can communicate with the field device 10 11 CFU PA Re reading field device data or restarting the field device The commissioning wizard CFU Configuration integrated into SIMATIC PDM offers the relevant expert functions for the individual fieldbus connection FIELDBUS FB n The power supply to the fieldbus c...

Page 124: ... up Diagnostics You can find information on the LED displays in section Diagnostics via LED displays Page 107 Calibrating field devices A diagnostic interrupt is generated for the original fieldbus connection of the CFU PA This alarm indicates that the field device has been routed through the service port In the commissioning wizard of the CFU PA all dialogs in which the fieldbus connections are l...

Page 125: ...nsure that no dangerous system state can result from failure of a CFU Note Resetting to factory settings Restoring the factory settings deletes the device name in the CFU and in the BusAdapter You have the following possibilities to reset to the factory setting Resetting via the software Resetting using the Reset button Resetting via the software 1 Select the CFU in the SIMATIC Manager 2 Select th...

Page 126: ...s located on the front of the CFU see the following figure RESET Procedure 1 Press and hold down the Reset button until the ER MT LED begins to flash approx 3 seconds 2 Release the Reset button The CFU is reset to factory settings and restarts Result The current firmware version remains unchanged The following data are deleted Settable I M data IP address station name etc CFU configuration e g par...

Page 127: ... in HW Config After the reset the CFU automatically receives the device name and IP address by means of neighborhood detection If the PROFINET topology is not configured in HW Config You must enter the device name and IP address for the CFU again and download all data of the CFU You can find additional information about this in section Preparing the CFU for commissioning Page 76 Servicing and main...

Page 128: ...Servicing and maintenance 10 14 Restoring the state of delivery SIMATIC CFU 128 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 129: ...ing information can be found in section Article numbers accessories spare parts Page 181 When installing in other housings including in control cabinets you must ensure that the housing including the CFU is approved for use in hazardous areas The cable shields must be placed in the housing such that they are connected to the functional earth Cable glands and sealing plugs are included with SIMATIC...

Page 130: ...in the automation environment with field devices in a hazardous area CFU PA is given as an example 11 2 Grounding for configuration with SIMATIC CFU with aluminum housing Equipotential bonding You must set up an equipotential bonding in hazardous areas acc to IEC 60079 14 By mounting the CFU on the top hat rail a conductive connection to the aluminum housing is made via the clamp attachment CFU PA...

Page 131: ...reas and safe areas direct grounding can be implemented Note CFU PA Direct grounding The protective braided shield of the fieldbus cables must be grounded Additional information Section Grounding SIMATIC CFU with aluminum housing Page 143 Section CFU PA in aluminum housing Connecting the cable shields of the PROFIBUS PA cables Page 142 Compact Field Unit in the housing for use in a hazardous area ...

Page 132: ...stalling cables in the housing Observe the installation regulations during installation in accordance with EN 60079 14 The SIMATIC CFU with aluminum housing contains cable glands with an M20x1 5 thread for cable diameters from 7 mm to 13 mm with a reducing insert cable 4 mm to 8 mm It is possible to install specially certified cable and conductor glands as well as blanking and sealing plugs Compac...

Page 133: ...or to the right Horizontal CFU PA Slot X2 right CFU DIQ Slot X13 right Vertical CFU PA Slot X2 top CFU DIQ Slot X13 top Additional information You can find technical information in the following sections Section Technical specifications of the SIMATIC CFU PA with aluminum housing Page 171 Section Technical specifications of the SIMATIC CFU DIQ with aluminum housing Page 179 You can find informatio...

Page 134: ... housing and the main line terminals of the CFU fea ture the increased safety Ex e type of protection This type of protection is an additional measure to prevent high temperatures sparks and arcing from forming with a higher degree of certainty Protection by housing tc The CFU is installed in the aluminum housing which ensures better protection against explosive dust envi ronments This type of pro...

Page 135: ...11 3 2 Installation 11 3 2 1 Configuration with CFU Introduction The SIMATIC CFU with aluminum housing is approved as a combination of housing and SIMATIC CFU For explosion prone areas approval is valid up to zone 2 22 11 3 2 2 Installation The SIMATIC CFU with aluminum housing must be installed and connected by qualified personnel 11 3 2 3 Installation rules NOTICE Risk of injury due to heavy wei...

Page 136: ... may be generated during connection Never perform mounting under explosive conditions Use a non magnetic screwdriver when connecting the cables WARNING Risk for intrinsic safety When a connector is mixed up on the SIMATIC CFU PA e g PROFINET cable is mixed up with PA spur lines or if the cable is connected incorrectly to the PA field devices intrinsic safety is at risk Only connect Ex i circuits i...

Page 137: ...minum housing on the mounting surface Requirement The mounting surface must be level stable and free from vibrations Select the mounting material that best suits the mounting surface Tools required 4 fixing screws M6 dowels depending on the mounting surface Screwdriver suitable for the screws used For housing screws Screwdriver PH2 or with 9 mm blade width Installing the housing Note Note on insta...

Page 138: ... using fixing screws Torque depends on the fastening screws used Information on drill hole distances can be found at the back of the housing base PP PP Additional information You can find information about housing grounding in section Grounding SIMATIC CFU with aluminum housing Page 143 11 3 2 5 Installing the CFU The CFU is pre assembled with the SIMATIC CFU with aluminum housing product Safety i...

Page 139: ...mains remains remains 2 Body thread M20x1 5 remains remains remains 3 Reducing insert remains remains remove 4 Cap nut remains remains remains 5 Dummy plugs remains remove remove Depending on the application you may need to remove or reinstall the reducing insert and or the blanking plugs Whenever possible set aside any components that you have removed so that you can use them again if the configu...

Page 140: ...ions in your country during commissioning CFU PA Rules for connecting a spur line on FB0 to FB7 DANGER Explosion hazard It is forbidden to open the housing during operation in the Zone 22 hazardous area De energize the CFU before carrying out any work on it Additional information You can find additional information in sealing the housing in the following sections Section Use in hazardous areas Pag...

Page 141: ...necting cable shields Page 142 3 Closing the housing 4 Ensure that there is an appropriate strain relief for the cables outside the housing Even when installed in the housing the cable glands do not serve as strain relief Note Secure fieldbus cable with screw terminals according to approval When screw terminals are used to secure the fieldbus cables the following wiring direction must be adhered t...

Page 142: ...eld follow these steps 1 Ensure that the insulation material of the fieldbus cable is removed in the area of the shield spring terminal You can find information on this in the section Preparing cables Page 63 2 Connect the fieldbus cable to the CFU PA and press the fieldbus cable into the shield spring terminal 3 Secure the fieldbus cable with cable ties to the dedicated area of the shield spring ...

Page 143: ... safety information in section Use in hazardous areas Page 29 The spring loaded terminals are maintenance free The clamping force of the spring terminals of the push in connectors remains constant over time Maintenance of the CFU is limited mainly to visual inspections These inspections of the CFU may take place during operation Before installing the cover check the seal for damage and proper fit ...

Page 144: ...ork Not permitted Maintenance during operation visual checks with housing opened Permitted Not permitted CFU PA Wiring of fieldbus connections Permitted Not permitted Wiring except fieldbus connections e g power supply Not permitted Not permitted Replacing cable glands Permitted Not permitted Replace pressure compensation element Permitted Not permitted 11 3 3 3 Maintenance during operation DANGER...

Page 145: ... You must clean the housing only with a damp cloth as electrostatic charging may occur when wiping the housing using a dry cloth Do not expose the housing to the direct jet of a pressure cleaner a maximum direct jet pressure of 3 bar is permissible Note Run a function check after cleaning the CFU 11 3 3 5 Replace pressure compensation element In principle the pressure compensation element for the ...

Page 146: ...s contaminated Clean the pressure compensation element You can find in formation on this in section Cleaning Page 145 The pressure compensation element is defective Replace the pressure compensation element Pay attention to the correct mounting Additional information Section Tools and tightening torques Page 186 Compact Field Unit in the housing for use in a hazardous area 11 3 Configuration with ...

Page 147: ...that is printed on the device continues to be exclusively valid The currently valid markings and approvals are printed on the component Information on certificates can be found in the product information The product information is made available with the product or on the Internet by specifying the article number Service Support http support automation siemens com WW view 109748348 12 1 1 1 CE con...

Page 148: ... in the industrial sector SIMATIC products are designed for industrial applications Area of application Requirements for interference emis sion Requirements for interference im munity Industry EN 61000 6 4 EN 61000 6 2 Use in residential areas The CFU is intended for use in industrial areas If used in residential areas it may interfere with radio TV reception If you use the CFU in residential area...

Page 149: ...60079 7 EN 60079 11 EN 60079 15 EN 60079 31 Type 6ES7655 5PX11 1XX0 II 3 3 GD Ex ec ic Gc ic IIIC Dc IIC T4 Gc and II 3 3 GD Ex nA ic Gc ic IIIC Dc IIC T4 Gc Type 6ES7655 5PX11 1AX0 II 3 G Ex ec ic IIC T4 Gc and II 3 D Ex tc ic IIIC T80 C Dc WARNING Personal injury and material damage can be incurred In potentially explosive atmospheres personal injury and material damage can be incurred if plug c...

Page 150: ...ally explosive atmospheres personal injury and material damage can be incurred if plug connections are disconnected during operation Read section Use in hazardous areas Page 29 12 1 1 4 INMETRO approval The components described satisfy the requirements of the following standards ABNT NBR IEC 60079 0 ABNT NBR IEC 60079 7 ABNT NBR IEC 60079 11 ABNT NBR IEC 60079 15 ABNT NBR IEC 60079 31 12 1 1 5 UL ...

Page 151: ...rding to EN 60529 Installation instructions according to cULus WARNING Installation instructions according to cULus WARNING Explosion Hazard Do not connect or disconnect the device while circuit is live unless area is known to be non hazardous WARNING Explosion Hazard Substitution of components may impair suitability for Class I Division 2 or Class I Zone 2 This equipment is suitable for use in Cl...

Page 152: ...ng standards IEC 61158 IEC 61784 The following applies for communication with the automation system over PROFINET Compliance to IEC 61784 Ed 2 2007 CPF 3 5 The following applies for communication with field devices over PROFIBUS PA Compliance to IEC 61784 Ed 2 2007 CPF 3 2 12 1 1 9 Safety regulations and special requirements The components described satisfy the requirements and criteria of the fol...

Page 153: ... for using the SIMATIC Compact Field Unit DIQ CFU DIQ WARNING Explosion hazard If the electric circuit is live the following must be observed Do not disconnect the device in a flammable or combustible atmosphere Do not open the housing in a flammable or combustible atmosphere WARNING Area of application Type 6ES7655 5PX31 1XX0 The device is only suitable for use in the following environments Envir...

Page 154: ...The device must therefore be installed so that it is only accessible to service technicians or users who are aware of the reason for the restricted access and the necessary safety measures at an ambient temperature of over 50 C WARNING Safety extra low voltage The device is designed for operation with safety extra low voltage SELV from a limited power source LPS Power supplies connected to the pow...

Page 155: ...ICE Risk of danger Read the manual before use to avoid injury 12 1 2 2 ATEX approval for SIMATIC CFU DIQ 6ES7655 5PX31 1AX0 with and without aluminum housing 6ES7655 5PX31 1XX0 Table 12 4 ATEX Certification Type examination certificate number DEKRA 18ATEX0134 X Standards IEC 60079 0 IEC 60079 7 Only 6ES7655 5PX31 1AX0 IEC 60079 31 II 3 G Ex ec IIC T4 Gc Type 6ES7655 5PX31 1XX0 and 6ES7655 5PX31 1A...

Page 156: ...ificate number IECEx DEK 18 0086X Standards IEC 60079 0 IEC 60079 7 Only 6ES7655 5PX31 1AX0 IEC 60079 31 II 3 G Ex ec IIC T4 Gc Type 6ES7655 5PX31 1XX0 and 6ES7655 5PX31 1AX0 II 3 D Ex tc IIIC T80 C Dc Only type 6ES7655 5PX31 1AX0 Note Special conditions Measures must be taken to protect against exceeding the rated operating voltage by transient interference voltages of more than 119 V Device with...

Page 157: ...rtification Classification NI Class I Div 2 Groups A B C and D NI Class I Zone 2 Groups IIC Standards Class No 3600 Class No 3611 Class No 3810 ANSI ISA 61010 1 C22 2 No 0 10 C22 2 No 213 17 C22 2 No 1010 1 CAN CSA C22 2 No 0 15 15 12 1 2 6 Standards for communication connections The components described satisfy the requirements of the following standards IEC 61158 IEC 61784 The following applies ...

Page 158: ...ty of the described components with regard to pulse shaped interference The prerequisite for this is that the system complies with the relevant requirements and guidelines relating to electrical equipment Pulse shaped disturbance Tested at Electrostatic discharge according to IEC 61000 4 2 8 kV 6 kV Burst impulses fast transient interfer ence according to IEC 61000 4 4 2 kV supply line 2 kV signal...

Page 159: ...3 Electromagnetic HF field amplitude modulated 80 MHz to 1000 MHz 1 4 GHz to 2 GHz 10 V m 80 AM 1 kHz HF coupling according to IEC 61000 4 6 0 15 to 80 MHz 10 Vrms unmodulated 80 AM 1 kHz 150 Ω source impedance Emission of radio interferences The following tables show the limits of the emission of electromagnetic fields to which the described components adhere Table 12 8 Emission of electromagneti...

Page 160: ...roduct packaging Table 12 11 Transport and storage conditions Type of condition Permitted range Free fall in product packaging 0 3 m Temperature From 40 C to 70 C Atmospheric pressure From 1080 hPa to 606 hPa corresponding to a height of 1000 m to 4000 m Relative humidity From 5 to 95 non condensing Sinusoidal oscillations to IEC 60068 2 6 5 8 4 Hz 3 5 mm 8 4 500 Hz 9 8 m s2 Impact to IEC 60068 2 ...

Page 161: ...installation in a cabinet or in an housing for instance Mechanical ambient conditions The mechanical ambient conditions for the described components are specified in the table below for sinusoidal vibrations Table 12 12 Mechanical ambient conditions Frequency range in Hz 5 f 8 4 Amplitude 3 5 mm 8 4 f 150 Constant acceleration 9 8 m s2 Reduction of vibrations If the described components are subjec...

Page 162: ...ditions Table 12 14 Climatic ambient conditions Ambient condi tions Permitted range Remarks Temperature of the CFU PA without hous ing From 40 C to 70 C Mounting requirement Ambient temperature of the CFU Permissible load current Horizontal installation 60 C to 70 C 1 Max 1 A 40 C to 60 C 1 Max 2 A Vertical installation Slot X2 must be at the top 40 C to 60 C 1 Max 2 A Temperature of the CFU DIQ w...

Page 163: ...vel 2 ac cording to IEC 61131 Part 2 Contaminant concentration SO2 0 5 ppm RH 60 no condensation H2S 0 1 ppm RH 60 no condensation Test 10 ppm 4 days Test 1 ppm 4 days ISA S71 04 severity level G1 G2 G3 1 Observe the information on installation in a housing and the following table on derating Use in Ex Zone 2 22 only permitted at elevations up to 2000 m Derating The cooling effect of air is reduce...

Page 164: ...or the operation Page 23 12 1 6 Specifications for insulation tests protection class and degree of protection Test voltages Table 12 16 Test voltages Circuits with a rated voltage of Ue relative to other circuits or ground Test voltage 0 V Ue 50 V 500 V AC 60 s Protection class Protection class I in compliance with IEC 61140 this means that a grounding terminal to the rail is required Protection a...

Page 165: ... 24 VDC 19 2 to 28 8 VDC 1 18 5 to 30 2 VDC 2 1 Static value Generation as a functional extra low voltage with safe electrical isolation to IEC 60364 4 41 2 Dynamic value Including ripple e g three phase current bridge rectification 12 2 Technical specifications of the Compact Field Unit PA Note Mechanical and climatic ambient conditions for operation Observe section Mechanical and climatic ambien...

Page 166: ...INET as of GSD version GSD revision GSDML V2 3 Operating mode Counter Yes Installation type mounting Mounting on 35 mm DIN rail 2 spacing units wide Mounting position Horizontal vertical Supply voltage Type of supply voltage 24 V DC Rated value DC 24 V permissible range lower limit DC 19 2 V permissible range upper limit DC 28 8 V Reverse polarity protection Yes Short circuit protection Yes Redund...

Page 167: ...y controllable inputs horizontal installation up to 60 C max 8 Total current must be observed see DQ up to 70 C max 8 Total current must be observed see DQ vertical installation up to 60 C max 8 Total current must be observed see DQ Digital input functions parameterizable Counter Yes Number max 1 Counting frequency max 1 kHz Counting width 32 bit Counting direction up down Yes Up Input voltage Rat...

Page 168: ... for signal 1 min Ue minus 1 V Output current for signal 1 rated value 0 5 A for signal 0 residual current max 0 1 mA Output delay with resistive load 0 to 1 max 50 µs 1 to 0 max 100 µs Parallel switching of two outputs for uprating No for redundant control of a load No Switching frequency with resistive load max 100 Hz with inductive load max 2 Hz on lamp load max 10 Hz Total current of the outpu...

Page 169: ...atic addressing Yes System supported integration of field devices via PA profiles Yes Extended fieldbus diagnostics Yes 1 Interface Interface type PROFINET Isolated Yes Interface types Number of ports 2 integrated switch Yes BusAdapter PROFINET Yes Protocols PROFINET IO Device Yes PROFIBUS DP slave No Interface types RJ 45 Ethernet 100 Mbps Yes Autonegotiation Yes Autocrossing Yes Protocols Suppor...

Page 170: ...gital inputs between the channels No between the channels and the power supply of the electronics No Potential separation digital outputs between the channels No between the channels and the power supply of the electronics No Isolation Isolation tested with 1 500 V AC between PROFINET and electronics Degree and class of protection Degree of protection acc to EN 60529 IP20 Ambient conditions Ambien...

Page 171: ...tion per field device max 40 mA No load voltage max 15 3 V short circuit proof Yes Short circuit current test current max 8 mA intrinsically safe according to FISCO model Yes Debounce logic Yes Dimensions Width 329 mm Height 123 mm Depth 74 mm Weights Weight approx 650 g 12 3 Technical specifications of the SIMATIC CFU PA with aluminum housing Use in hazardous area of zone 2 22 The information in ...

Page 172: ...egree and class of protection Degree of protection acc to EN 60529 IP66 Yes Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 60 C max 1 A load current 50 C to max 2 A load current vertical installation min 40 C vertical installation max 50 C Ambient temperature during storage transporta tion min 40 C max 70 C Dimensions Width 414 ...

Page 173: ...ion element 12 4 Technical specifications of the Compact Field Unit DIQ Note Mechanical and climatic ambient conditions for operation Refer to section Mechanical and climatic ambient conditions for operation Page 160 Technical specifications 12 4 Technical specifications of the Compact Field Unit DIQ SIMATIC CFU Commissioning Manual 08 2019 A5E39252870 AD 173 ...

Page 174: ...ision PROFINET as of GSD version GSD revision GSDML V2 3 Operating mode Counter Yes Installation type mounting Mounting on 35 mm DIN rail 2 spacing units wide Mounting position Horizontal vertical Supply voltage Type of supply voltage 24 V DC Rated value DC 24 V permissible range lower limit DC 19 2 V permissible range upper limit DC 28 8 V Reverse polarity protection Yes Short circuit protection ...

Page 175: ... controllable inputs horizontal installation up to 60 C max 16 Total current must be observed see DQ up to 70 C max 16 Total current must be observed see DQ vertical installation up to 60 C max 16 Total current must be observed see DQ Digital input functions parameterizable Counter Yes Number max 2 Counting frequency max 1 kHz Counting width 32 bit Counting direction up down Yes Up Input voltage R...

Page 176: ... for signal 1 min Ue minus 1 V Output current for signal 1 rated value 0 5 A for signal 0 residual current max 0 1 mA Output delay with resistive load 0 to 1 max 50 µs 1 to 0 max 100 µs Parallel switching of two outputs for uprating No for redundant control of a load No Switching frequency with resistive load max 100 Hz with inductive load max 2 Hz on lamp load max 10 Hz Total current of the outpu...

Page 177: ...net 100 Mbps Yes Autonegotiation Yes Autocrossing Yes Protocols Supports protocol for PROFINET IO Yes Redundancy mode MRP Yes PROFINET system redundancy S2 Yes Type S2 Open IE communication LLDP Yes Isochronous mode Isochronous operation application synchron ized up to terminal No Interrupts diagnostics status information Status indicator Yes Alarms Yes Diagnostics function Yes Diagnostic messages...

Page 178: ...ed with 1 500 V AC between PROFINET and electronics Degree and class of protection Degree of protection acc to EN 60529 IP20 Ambient conditions Ambient temperature during operation min 40 C max 70 C horizontal installation min 40 C horizontal installation max 70 C Observe derating vertical installation min 40 C vertical installation max 60 C Observe derating Ambient temperature during storage tran...

Page 179: ...espective module This information may differ from the approvals specified in the manual Information on certificates can be found in the product information The product information is made available with the product or on the Internet by specifying the article number Service Support http support automation siemens com WW view 109748348 Technical specifications 12 5 Technical specifications of the S...

Page 180: ...ation max 50 C Ambient temperature during storage transporta tion min 40 C max 70 C Dimensions Width 414 mm Height 266 mm Depth 111 mm Weights Weight approx 5 5 kg Observe the following sections Section Mechanical and climatic ambient conditions for operation Page 160 Section Technical specifications of the Compact Field Unit DIQ Page 173 Cable glands You can find information on the following cabl...

Page 181: ...DIQ with Aluminum housing 1 unit 6ES7655 5PX31 1AX0 Table A 3 BusAdapter for PROFINET Product Packing unit Article number PROFINET BusAdapter with standard Ethernet socket BA 2 RJ45 1 unit 6DL1193 6AR00 0AA0 PROFINET BusAdapter with FastConnect Ethernet connection BA 2 FC 1 unit 6DL1193 6AF00 0AA0 PROFINET BusAdapter with fiber optic cable connection BA 2xLC 1 unit 6DL1193 6AG00 0AA0 PROFINET BusA...

Page 182: ...rd cable 1x2x1 5 mm 24 V powering cable PROFINET cable Dependent on the BusAdapter PROFIBUS PA cable Fieldbus cable PROFIBUS FC Process Cable GP Type A Standard cable inputs and outputs Standard cable 1x2x0 8 mm signal wire 1x3x0 8 mm signal wire Components for lightning protection lightning protection zone transition 0B to 1 1 to 2 and 2 to 3 You have to use overvoltage protection units as lightn...

Page 183: ...7M 8M 6 terminals for ground M DIQ X10 DIQ0 1 0 2 0 Channel 0 DIQ0 DIQ1 3 1 4 1 Channel 1 DIQ1 DIQ2 5 2 6 2 Channel 2 DIQ2 DIQ3 7 3 8 3 Channel 3 DIQ3 DIQ X11 DIQ4 1 4 2 4 Channel 4 DIQ4 DIQ5 3 5 4 5 Channel 5 DIQ5 DIQ6 5 6 6 6 Channel 6 DIQ6 DIQ7 7 7 8 7 Channel 7 DIQ7 FIELD BUS X1 FB0 1 0 2 0 Fieldbus spur 0 FIELD BUS FB0 FB1 3 1 4 1 Fieldbus spur 1 FIELD BUS FB1 FB2 5 2 6 2 Fieldbus spur 2 FIEL...

Page 184: ...ound 1 6 3M 4M 5M 6M 7M 8M 6 terminals for ground M DIQ X10 DIQ0 1 0 2 0 Channel 0 DIQ0 counter frequency measurement DIQ1 3 1 4 1 Channel 1 DIQ1 counter frequency measurement DIQ2 5 2 6 2 Channel 2 DIQ2 DIQ3 7 3 8 3 Channel 3 DIQ3 DIQ X11 DIQ4 1 4 2 4 Channel 4 DIQ4 DIQ5 3 5 4 5 Channel 5 DIQ5 DIQ6 5 6 6 6 Channel 6 DIQ6 DIQ7 7 7 8 7 Channel 7 DIQ7 DIQ X12 DIQ8 1 0 2 0 Channel 8 DIQ8 DIQ9 3 1 4 1...

Page 185: ...ting rail pay attention to the distance between the fixing points maximum distance 500 mm measured between the first and the last fixing point Leave sufficient space for the wiring and the communication cable connections Route the cables away from the CFU as follows Horizontal installation see figure below Route cables downwards Vertical installation interface dome at bottom rotated 90 countercloc...

Page 186: ... in aluminum housing Cover screws M6 Screws are fitted in the cover Screwdriver PH2 or with 9 mm blade width 2 5 Nm to 3 Nm Mounting rail Drill hole Diameter 6 4 mm Screw M6 Wrench for screw M6 Pre assembled Cable glands connection thread of the cable gland M20x1 5 approved for cable diameters from 7 mm to 13 mm with reducing insert 4 mm to 8mm Wrench for SW24 cable glands Preassembled 2 3 Nm Cabl...

Page 187: ...2 AWG 24 to 13 See note on ferrules Note Ferrules You can achieve optimum results with respect to a high quality and durable electrical connection with maximum conductor extraction forces through the use of crimp shapes preferably with smooth surfaces as is ensured for example with rectangular and trapezoidal crimp cross sections Due to the variety of crimp shapes used in industry we recommend oth...

Page 188: ... 17 5 mm The following table shows the spacing of the required drill holes for the 2000 mm mounting rail Mounting rail 2000 mm D E Length of the mounting rail a Width to drill hole distance b Distance at the beginning and end of the mounting rail Distance to the next drill hole 2000 mm 35 mm 17 5 mm 15 mm Approx every 500 mm Appendix A 5 Dimensional diagrams SIMATIC CFU 188 Commissioning Manual 08...

Page 189: ...Ground A 7 CFU PA Basics for PROFIBUS PA A 7 1 PROFIBUS addresses of the PROFIBUS PA field devices on the CFU PA FBn You can connect all field devices that are suitable for PROFIBUS PA to the CFU PA The PROFIBUS addresses are permanently assigned to the fieldbus connections FB n Fieldbus connection PROFIBUS PA address FB0 20 FB1 21 FB2 22 FB3 23 FB4 24 FB5 25 FB6 26 FB7 27 Appendix A 7 CFU PA Basi...

Page 190: ... to take place in a potentially explosive atmosphere In an intrinsically safe power circuit this minimum ignition energy is not present neither in normal operation nor in case of fault The intrinsic safety of a power circuit is achieved by limiting current and voltage so as to avoid sparks and high temperatures as possible sources of ignition This limits the intrinsic safety type of ignition prote...

Page 191: ...ntegration through GSDML Note the following restrictions compared to integration of the CFU when using SIMATIC PCS 7 V9 0 or higher General Page 191 DI DO Counter Measure frequency Page 192 CFU PA only CFU PA and field devices Page 192 A 8 1 General Replacing bus adapter The bus adapter must be replaced in two steps each port separately Only related port pairs may be replaced Replace Object Object...

Page 192: ...gnostic interrupt A 8 3 CFU PA only CFU PA and field devices Using SIMATIC PDM The parameter assignment of the field devices and the CFU PA is only possible via SIMATIC PDM Planning the network for Engineering The engineering system must be located in the subnet of the CFU PA Using SIMATIC PDM for access to field devices and configuration The field devices must be created directly in SIMATIC PDM O...

Page 193: ...that implement the interface to the hardware including test functions These blocks perform two basic tasks They provide signals from the process to the AS for further processing They monitor modules IO devices and IO controllers for failure When the process signals are read in these blocks access the process image input or process image partition PII and when the process signals are output they ac...

Page 194: ...ialog box Time optimized processing For time optimized processing of the user program during runtime PCS 7 automatically carries out the following programming tasks Divide organization blocks for error handling for example OB 85 OB 86 into runtime groups Installing driver blocks into the corresponding runtime groups If an error occurs the SUBNET block for example activates the relevant runtime gro...

Page 195: ... CFU PA with submodule DIQ8 DC24V 0 5A QB x 7 6 5 4 3 2 1 0 0 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 A 9 2 2 CFU PA Address space of the submodule DIQ8 DC24V 0 5A Counter Abbreviations IB stands for input byte that is the submodule start address in the input area QB stands for output byte that is the submodule start address in the output area DI stands for digital input DQ stands for digital output stand...

Page 196: ...R VAL_ x Only in Frequency measurement operating mode channel 0 Status of the frequency value 0 frequency value is invalid 1 frequency value is valid xxx1 xxx STS_SW_GATE_ x Status of the SW_GATE mirrored xxxx xx1x STS_GATE_ x Status of the internal gate 0 gate closed 1 gate open depending on the SW and HW gate when the HW gate is activated xxxx xxx1 STS_DQ_ x Logic for the comparison event DQ fro...

Page 197: ...tput area DI stands for digital input DQ stands for digital output Address space The following tables show the allocation of the CFU DIQ address space DIQ submodule without extended functions Input area The table shows the allocation of the address space of the feedback interface Table A 15 Address space of the CFU DIQ with submodule DIQ16 DC24V 0 5A IB x 7 6 5 4 3 2 1 0 0 DI7 DI6 DI5 DI4 DI3 DI2 ...

Page 198: ...e A 17 Address space of the CFU DIQ with submodule DIQ16 DC24V 0 5A Counter IB x 7 6 5 4 3 2 1 0 0 DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0 1 DI15 DI14 DI13 DI12 DI11 DI1 0 DI9 DI8 2 Count value 0 Frequency value 0 3 4 5 6 LD_ER ROR_0 LD_STS_SLO T_0 STS_M_INTER VAL_0 STS_SW_GAT E_0 STS_GATE _0 STS_DQ_0 7 Count value 1 Frequency value 1 8 9 10 11 LD_ER ROR_1 LD_STS_SLO T_1 STS_M_INTER VAL_1 STS_SW_GAT E_1 S...

Page 199: ...ce of the CFU DIQ with submodule DIQ16 DC24V 0 5A Counter QB x 7 6 5 4 3 2 1 0 0 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 1 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 2 Load value 0 3 4 5 6 SW_GATE_ 0 LD_SLOT_0 7 Load value 1 8 9 10 11 SW_GATE_ 1 LD_SLOT_1 QB 6 QB 11 Action Meaning xxxx 0000 STOP SW_GATE 0 Stop counting xxxx 0001 Apply load value STOP SW_GATE 0 The load value is applied with a rising edge of bi...

Page 200: ...upplementary information on the address space of a CFU The input and output address space user data PROFINET user data qualifier of the CFU is 1440 bytes in each case However only 1000 bytes are available in each case in S2 mode or with use of CiR Each submodule also allocates 1 byte in addition to the process data in the input and output address space for the user data qualifier IOXS Table A 19 S...

Page 201: ...2 1 Total 17 15 Free bytes in the process image for field devices Input address space 1440 17 1423 bytes or 983 bytes in S2 CiR mode Output address space 1440 15 1425 bytes or 985 bytes in S2 CiR mode A 10 Contact Range Contact Repair Service Fa cility Siemens AG DI PA MF K QM 1 Östliche Rheinbrückenstraße 50 D 76187 Karlsruhe Germany Contact person Mr C Caspers tel 49 721 595 4140 fax 49 721 595 ...

Page 202: ...Appendix A 10 Contact SIMATIC CFU 202 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 203: ...Automation system Programmable logic controller for the open loop and closed loop control of process sequences of the process engineering industry and manufacturing technology The automation system consists of different components and integrated system functions depending on the automation task Availability Availability is the probability that a system is functional at a specific point in time Ava...

Page 204: ... based on a defined maximum configuration via the user program Input output and diagnostics addresses remain unchanged Connection plug Physical connection between device and cable Count limits The count limits define the value range of the count value The count limits are configurable and can be changed during runtime Crimping Procedure in which two components e g wire end ferrule and cable are co...

Page 205: ...mes and downtimes are reduced Diagnostics Missing Supply Voltage Diagnostics for missing or insufficient supply voltage L Diagnostics Short Circuit to Ground Enable diagnostics for one DIQ channel or all DIQ channels You can enable diagnostics for an activated digital output The diagnostics monitors the digital output and signals when a short circuit of the digital output to ground occurs A short ...

Page 206: ...uted I Os is suitable for such systems The automation system is located at a central position The I O devices inputs and outputs operate decentrally on site The CFU PA with its integrated BusLink between PROFINET IO and PROFIBUS PA enables decentralized connection of PA field devices to the CPU of the automation system Distributed I O system System with input and output modules that are configured...

Page 207: ...ter mode is enabled Modes On rising edge On falling edge On rising and falling edge Enable channel Enable disable for one DIQ channel or all DIQ channels Equipotential bonding Electrical connection potential equalization conductor that brings the bodies of electrical equipment and other conductive bodies to the same or almost the same potential in order to prevent disruptive or dangerous voltages ...

Page 208: ...es are acquired The behavior of the gate control system depends on the operating mode of the counter Counter mode The gate control system determines when count pulses are acquired Frequency measurement operating mode The measuring window in which the pulses are captured is defined with the gate control system GOF GOF Glass Optical Fibers Fiber optic cables Ground All interconnected inactive parts ...

Page 209: ...nd locating hardware changes Interface module Module in the distributed I O system The interface module connects the distributed I O system via a fieldbus to the CPU IO controller and prepares the data for and from I O modules LLDP LLDP Link Layer Discovery Protocol is a network protocol that is described in the international standard IEEE 802 1AB As a manufacturer independent Layer 2 protocol for...

Page 210: ...Internal faults always require module replacement Node Device that can send receive or amplify data via the bus e g IO device via PROFINET IO Operating mode Parameters for selected digital inputs only available with submodule COUNTER Selection of mode Counter Frequency measurement Parameter assignment Parameter assignment is the transfer of parameters from the IO controller to the IO device PELV P...

Page 211: ...FIeld BUS process and fieldbus standard that is specified in IEC 61158 Type 3 It specifies functional electrical and mechanical properties for a bit serial fieldbus system PROFIBUS is available with the following protocols DP Distributed Periphery FMS Fieldbus Message Specification PA Process Automation or TF Technological Functions PROFINET PROcess FIeld NETwork open Industrial Ethernet Standard ...

Page 212: ...y Integrity Level Proof test interval Period after which a component has to be placed in an error free state The component is either replaced with an unused component or is proven faultless Provider Consumer principle Principle of data communication on the PROFINET IO in contrast to PROFIBUS both partners are independent providers when sending data Push in terminal Terminal for the tool free conne...

Page 213: ...Voltage Sensors Sensors are used for accurate detection of digital and analog signals as well as routes positions velocities rotational speeds masses etc Set output DQ For the Counter mode specifies the range in which the DQ output is set Requirement A free channel is assigned to the counting channel as DQ output Modes for activated range corresponds to DQ 1 Between comparison value and low counti...

Page 214: ...The switch learns the Ethernet address es of a connected PROFINET device or additional switches and only forwards those signals that are intended for the connected PROFINET device or switch A switch has a specific number of connections ports You connect at most one PROFINET device or additional switch to each port Technology object A technology object supports you in the configuration and commissi...

Page 215: ... per second transfer rate bit rate TWIN wire end ferrule Wire end ferrule for two cables Value status The value status is the binary additional information of a digital signal The value status is entered in the process image of the input and provides information on the validity of the signal Glossary SIMATIC CFU Commissioning Manual 08 2019 A5E39252870 AD 215 ...

Page 216: ...Glossary SIMATIC CFU 216 Commissioning Manual 08 2019 A5E39252870 AD ...

Page 217: ...up 68 Channels DIQ wiring 186 Compact Field Unit Grounding 143 Components CFU in overview 18 Conditions of use 160 Configuring DIQ channel 69 Profile 68 Requirements 13 Software 83 Connecting Cable shield 64 142 Connecting the CFU Examples 140 Rules 140 Connectors Push in terminals 63 Screw type terminals 63 Control cabinet Minimum clearances 185 Conventions 14 Counter Type 37 Counter operating pr...

Page 218: ...proval 150 156 Increased safety housing e 134 Inputs Wiring 186 Installation Mounting rail 48 50 Installation site 48 Insulation test 164 Interface module Connecting the supply voltage 56 Interferences Pulse shaped 158 Sinusoidal 159 Intrinsic safety 190 i 134 IO Configuring 68 Field device characteristics 27 Selected IO 27 Wiring 186 L Literature 191 Low pressure 146 M maximum 164 Minimum clearan...

Page 219: ...2 Sealing 32 Selected IO 27 Sensor actuator Replacing 120 Sensors actuators Process operation 120 Spark ignition 190 Sparks 134 Spur lines remove 137 Standards 147 153 172 179 State of delivery 126 Supply voltage 56 65 Connecting 57 T Technical setup 47 135 Technical specifications Standards and approvals 147 153 Temperature 164 maximum 163 Terminal block 57 Test voltages 164 Topology PROFINET IO ...

Page 220: ...Index SIMATIC CFU 220 Commissioning Manual 08 2019 A5E39252870 AD ...

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