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Preface

vii

DP/PA Link and Y Link Bus Couplings
A5E00193841-011

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Summary of Contents for Simatic 6ES7 157-0AC80-0 A0 Series

Page 1: ...Link 7 Operation of the DP PA Link and the Y Link 8 Diagnostics Using LEDs 9 Diagnostics Using the User Program 10 Appendices Fundamentals of PROFIBUS PA A Technical Specifications B DP Slaves Connectable to a Y Link C Order Numbers and Accessories D Glossary Index Edition 12 2002 A5E00193841 01 1 DP PA Link and Y Link Bus Couplings Manual SIMATIC This manual has the order number 6ES7157 0AA00 8BA...

Page 2: ...orted stored set up and installed correctly and operated and maintained as recommended Trademarks SIMATIC SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners Safety Guidelines This manual contains notices intended to ensure per...

Page 3: ...e manual entitled Programming with STEP 7 V5 2 Scope of this manual This manual applies for the following products IM 157 6ES7 157 0AA82 0XA0 as of firmware version V4 0 0 DP PA coupler Ex i 6ES7 157 0AD81 0XA0 DP PA coupler 6ES7 157 0AC80 0XA0 Y coupler 6ES7 197 1LB00 0XA0 BM PS IM bus module 6ES7 195 7HA00 0XA0 BM IM IM 6ES7 195 7HD80 0XA0 bus module BM DP PA coupler bus module 6ES7 195 7HF80 0X...

Page 4: ... non redundant operation Identification data are provided for the positive identification of the device in the system Firmware update via PROFIBUS DP not for redundant operation The description of the parameter assignment and configuration frames is no longer part of this manual It can now be found on the Internet http www ad siemens de simatic cs Configuration with STEP 7 The DP PA link and Y lin...

Page 5: ...K1 970 5CA10 0xA0 The installation manual entitled Automation System S7 300 Installation order no 6ES7 398 8AA03 8xA0 The manual entitled Automation Systems S7 300 M7 300 ET 200M Ex I O Modules order no 6ES7 398 8RA00 8xA0 especially the information on the subject of intrinsic safety and explosion protection Manual guide This manual is subdivided into the following topics Product overview and desc...

Page 6: ...ocal representative or branch office http www ad siemens de partner If you require a device master file it is available to you the Internet http www ad siemens de csi_e gsd Training center We offer courses that will help you ease your way into the field of automation technology Please turn to your regional training center or to the central training center in D 90327 Nuremberg Telephone 49 911 895 ...

Page 7: ...Loc time Mo Fr 8 00 to 17 00 Teleph 49 0 180 5050 222 Fax 49 0 180 5050 223 E Mail adsupport siemens com GMT 1 00 United States Johnson City Technical Support and Authorization Loc time Mo Fr 8 00 to 17 00 Teleph 1 0 770 740 3505 Fax 1 0 779 740 3699 E Mail isd callcenter sea siemens com GMT 5 00 Asia Australia Peking Technical Support and Authorization Loc time Mo Fr 8 30 to 17 30 Teleph 86 10 64...

Page 8: ...he following The newsletter that keeps you up to date with the latest information regarding your products The documents you require which can be found using the Search function in Service Support A forum for the exchange of information between users and specialists worldwide Your local representative for Automation Drives available on our representatives database Information on local service repai...

Page 9: ...nstallation principles 3 1 3 2 Installing the DP PA coupler for stand alone operation 3 3 3 3 Installing the DP PA link for non redundant operation 3 4 3 4 Installing the DP PA link for redundant operation 3 6 3 5 Installing the Y link 3 9 4 Wiring 4 1 Electrical isolation and grounding 4 1 4 1 1 General rules and regulations for operation 4 2 4 1 2 Operation with a grounded supply 4 4 4 1 3 Opera...

Page 10: ... 7 3 Configuring underlying DP slaves 7 4 8 Operation of the DP PA Link and the Y Link 8 1 Start up delay 8 1 8 2 Start up characteristics 8 2 8 2 1 Start up behavior of the DP PA link in non redundant operation 8 2 8 2 2 Start up behavior in redundant operation 8 4 8 3 Behavior following specific events in redundant operation 8 6 8 4 Reading and writing records 8 7 8 5 Identification data 8 9 8 6...

Page 11: ... 1 2 Standards and approvals for the DP PA coupler Ex i B 5 B 1 3 Electromagnetic compatibility B 7 B 1 4 Transportation and storage conditions B 9 B 1 5 Mechanical and climatic ambient conditions for operation B 9 B 1 6 Data on insulation tests protection class and degree of protection B 12 B 1 7 Rated voltage B 13 B 2 Use of the DP PA link coupler in the Zone 2 hazardous area in all official EU ...

Page 12: ...g the PROFIBUS address 6 10 6 5 Example for setting the PROFIBUS address 6 11 7 1 HW Config Y link in hardware catalog 7 3 7 2 HW Config Minimum configuration of an S7 400H with a Y link 7 3 8 1 Start up behavior of the IM 157 after power is switched on 8 3 8 2 Start up behavior of the two IM 157 modules in redundant operation 8 5 8 3 Update directly via PROFIBUS DP programming device PC is connec...

Page 13: ...0 5 Structure of station status 3 10 5 10 6 Structure of the device identifier 10 6 10 7 Meaning of byte x 36 in the status message 10 12 10 8 Interrupt m type byte x 1 in interrupt section 10 15 10 9 Call parameters for SFC 59 RD_REC 10 17 10 10 Call of the SFC 13 DPNRM_DG in the OB 1 10 19 A 1 Spur line length for the DP PA coupler A 6 B 1 Use in industrial enrivonments B 4 B 2 Pulse type interf...

Page 14: ...Contents xiv DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 15: ...r more demanding coupling tasks see below In addition to the normal version the DP PA coupler is also available in an Ex i version for connecting PA field devices in potentially explosive environments DP PA link The DP PA link consists of one or two IM 157 interface modules and one to five DP PA couplers that are interconnected either via passive bus connectors or via bus modules as required The D...

Page 16: ...able distance from the automation system this may lead to long and complex cable runs and electromagnetic interference may impair system reliability A distributed I O is the ideal solution for such systems The PROFIBUS DP master is located centrally The I O devices inputs and outputs operate locally on a distributed basis The high performance PROFIBUS DP bus system with its high transmission rates...

Page 17: ...onal standard IEC 61784 1 2002 Ed1 CP 3 2 With the PROFIBUS PA bus system the measuring transducer and actuators in the potentially explosive area can communicate over long distances with the programmable logic controller With PROFIBUS PA the field devices can be fed simultaneously via the data line The following components are available for the transmission transition from PROFIBUS DP IEC 61784 1...

Page 18: ...ted The figure below shows how the DP PA coupler is integrated in the system DP master Higher level layer PROFIBUS DP PROFIBUS PA DP slave Lowest layer field devices Explosion proof area DP PA coupler Ex i Operator station or engineering station with parameterization tool Industrial Ethernet Local parameterization tool DP PA coupler Figure 1 1 Integration of the DP PA coupler in the system landsca...

Page 19: ...r The figure below shows how the DP PA link is integrated in the system DP master Higher level layer PROFIBUS DP DP slave Underlying layer field devices Operator station or engineering station with parameterization tool Industrial Ethernet Local parameterization tool IM 157 DP PA coupler 1 2 3 4 5 PROFIBUS PA PROFIBUS PA field devices DP PA link Figure 1 2 Integration of the DP PA link in the syst...

Page 20: ...elow shows how the Y link is integrated in the system S7 400H Higher level layer Redundant DP master system Redundant DP slave Distributed I O devices Operator station or engineering station with parameterization tool Industrial Ethernet Local parameterization tool IM 157 Y link Y coupler Underlying DP master system ET 200S ET 200X ET 200L Drive Other field devices Figure 1 3 Integration of the Y ...

Page 21: ...ules and the DP PA link and Y link bus couplings that are assembled from the modules In addition a comparison is drawn to the precursor modules Section Topic Page 2 1 DP PA coupler 2 2 2 2 Y coupler 2 3 2 3 IM 157 2 4 2 4 DP PA link 2 5 2 5 Y link 2 8 2 6 Modifications with respect to precursor modules 2 10 2 7 Compatibility to precursor modules 2 10 2 ...

Page 22: ...for PROFIBUS PA Extended range of environmental conditions Special features of the DP PA coupler Ex i Version Ex i 6ES7 157 0AD81 0XA0 of the DP PA coupler has the following additional features Suitable equipment for potentially explosive areas zone 0 1 and 2 Intrinsic safety for the underlying PROFIBUS PA Integrated intrinsically safe supply unit for PROFIBUS PA interface and integrated barrier C...

Page 23: ...on an S7 400H The Y coupler cannot be operated without an IM 157 Features Connection of DP standard slaves Transmission rate of 45 45 kBaud to 12 MBaud Isolation between IM 157 and the underlying PROFIBUS DP The power supply of the Y coupler is provided via the backplane bus Configuration The Y coupler is a component of the Y link and is not configured separately ...

Page 24: ...S7 400H Operation in the Y link on an S7 400H Features All transmission rates from 9 6 kBaud to 12 MBaud for the higher level DP master system Diagnosis by means of LEDs and the user program Bumpless switchover of active channel when in redundancy mode on the S7 400H Support of system changes during operation both in the S7 standard mode and in the redundancy mode Can be operated as a DPV0 or DPV1...

Page 25: ...ses the current carrying capacity of the PA master system Together with the connected PA field devices the DP PA couplers of a DP PA link form a single common bus system Configuration options DP PA links can be used to extend a DP master system as follows The number of DP PA links on a DP master system is only limited by the maximum number of bus nodes of 126 Up to five DP PA couplers can be opera...

Page 26: ...r by PA address According to the PROFIBUS PA Profile for Process Control Devices General Requirements each process variable is accompanied by a status byte that contains information on the status of the process variable In the event of the failure of a PA field device the associated input data and status byte in the user data frame of the DP PA link are reset first The corresponding information is...

Page 27: ...me Switchover time given an unchanged Typ 70 ms number of PA field devices x 51 ms PA configuration Max 820 ms number of PA field devices x 50 ms Switchover time after configuration Typ 80 ms number of PA field devices x 67 ms changes during operation Max 800 ms number of PA field devices x 130 ms With unchanged PA field device addresses Communication links from the programming device PC to the PA...

Page 28: ... The sum of slots see Section 10 2 2 is limited to 236 number of PA slaves in each case The configuration frame and the user data frame of the Y link are both derived from the frame contents of the underlying slaves The maximum length of the frames for configuration data parameterizaton data diagnostics data and I O data is 244 bytes in each case It is not permissible to cascade Y links A direct e...

Page 29: ...the corresponding information is entered into the diagnostic frame At almost the same time the valid input data of the DP slave in the user data frame of the Y link become available again Diagnostics data of the DP slaves The processing of the diagnostic frames by DP slaves depends on whether the IM 157 is operated as a DPV0 slave or as a DPV1 slave For details see Chapter 10 In STEP 7 the diagnos...

Page 30: ...ith FM 3610 for Cl I Div 1 Approved for installation in the potentially explosive area Zone 2 Y coupler Integrated RS 485 repeater 2 7 Compatibility to precursor modules Compatibility of the IM 157 The IM 157 with order number 0AA82 can be used as a spare part for all precursor modules In this case the configuration can also be performed with an older version of STEP 7 The information provided in ...

Page 31: ...ally or horizontally Open equipment The IM 157 DP PA coupler and Y coupler modules are open equipment This means they may only be installed in housings cabinets or electrical operating areas and must only be accessible by key or special tool Only trained or authorized personnel should have access to the housings cabinets or electrical operating areas Mounting system The IM 157 DP PA coupler and Y ...

Page 32: ...using for Zone 2 The DP PA coupler Ex i or the DP PA link with DP PA couplers Ex i must be mounted in a housing with the IP 54 degree of protection The housing must be accompanied by a manufacturer s declaration for Zone 2 in accordance with EN 50021 Use the following cable fittings Power supply and PROFIBUS DP Ex i Cable fitting with manufacturer s declaration for Zone 2 PROFIBUS PA Ex i Type of ...

Page 33: ...al DP PA couplers in a rack in stand alone mode it is not permissible to connect the DP PA couplers via bus connectors or bus modules Step Activity 1 Hook the DP PA coupler onto the S7 rail and swing it downward 2 Screw the DP PA coupler on securely 3 Wire the DP PA coupler as described in Section 4 2 1 Removing the DP PA coupler To remove the DP PA coupler proceed as above but in reverse order If...

Page 34: ...ge during operation BM PS IM or BM IM IM bus module BM DP PA coupler bus modules You can find the order numbers for these components in Appendix D Typical configuration of the DP PA link The figure below shows the typical configuration of the DP PA link with two DP PA couplers The front doors are open PS 307 IM 157 DP PA coupler Bus connector not visible Rail DP PA coupler Bus connector not visibl...

Page 35: ...6 Screw the DP PA coupler on securely 7 Repeat steps 4 to 6 for the subsequent DP PA couplers For the last DP PA coupler of a maximum of 5 do not insert a bus connector prior to installation 8 Wire the IM 157 and the DP PA coupler s as described in Section 4 2 2 Inserting Removing DP PA Couplers If you would like to remove insert DP PA couplers during operation bus modules must be used in the conf...

Page 36: ... operation 2 x IM 157 BM IM IM bus module 1 to 5 x DP PA coupler One BM DP PA coupler bus module for each DP PA coupler You can find the order numbers for these components in Appendix D Typical configuration The figure below shows the typical configuration of a DP PA link for redundant operation with two power supply modules The front doors are open PS 307 PS 307 IM 157 IM 157 DP PA coupler BM IM ...

Page 37: ...bus module onto the rail press it into the rail a and push it to the left until it engages b If you are using the 530 mm DIN rail and position the BM IM IM in the right hand latched position you can install two additional PS 307 2A or one PS 307 5A to the left of the bus module Latched position a b 2 Hook the BM DP PA coupler bus modules onto the rail and press them down onto the rail 3 Push the b...

Page 38: ...r supply of the IM 157 to deenergize it To prevent failure of the underlying master system the DP PA link should be configured with power supplies for the two IM 157 that can be switched independently of each other e g by using two power supply modules The DP PA couplers can be inserted removed without restrictions However this will cause the connected nodes to fail Removing bus modules and module...

Page 39: ...l for module change during operation 2 x IM 157 BM IM IM bus module Y coupler BM Y coupler bus module You can find the order numbers for these components in Appendix D Typical configuration The figure below shows the typical configuration of a Y link with two power supply modules The front doors are open PS 307 PS 307 IM 157 IM 157 Y coupler BM IM IM not visible BM Y coupler only partially visible...

Page 40: ...M IM bus module onto the rail press it into the rail a and push it to the left until it engages b If you are using the 530 mm DIN rail and position the BM IM IM in the right hand latched position you can install two additional PS 307 2A or one PS 307 5A to the left of the bus module Latched position a b 2 Hook the BM Y coupler bus module onto the rail and press it down onto the rail 3 Push the bus...

Page 41: ...DC power supply of the IM 157 to deenergize it To prevent failure of the underlying master system the Y link should be configured with power supplies for the two IM 157 that can be switched independently of each other e g by using two power supply modules The Y coupler can be inserted removed without restrictions However this will cause the connected nodes to fail Removing bus modules and modules ...

Page 42: ...Installation 3 12 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 43: ...S DP 4 12 4 5 Connecting PROFIBUS PA 4 12 4 1 Electrical isolation and grounding Introduction You can wire the 24V power supply for the described modules as a grounded or ungrounded configuration depending on the requirements of your system configuration Features of the IM 157 The S7 backplane bus and the 24V power supply are electrically connected The PROFIBUS DP interface is electrically isolate...

Page 44: ...rgency stop devices Emergency stop functions in accordance with IEC 6204 which corresponds to DIN VDE 113 must remain effective in all of the system s operating modes Start up of the system following specific events The following table shows what you have to look out for when the system starts up after certain events In the case of The system starts up after a voltage dip or power failure Start up...

Page 45: ...tems in which the modules are integrated The system is connected to the protective conductor so that electromagnetic interference can be discharged Connecting signal and bus lines The cable has been routed and installed correctly Signal and bus lines Line or conductor strand breaks do not lead to undefined system states Braided screen of the PROFIBUS cable The braided screen of the PROFIBUS cable ...

Page 46: ...d the degree to which the protective measures are mandatory depend on which regulations e g DIN VDE in Germany are valid for your system configuration Main switch in Figure 4 2 DIN VDE 0100 Part 460 Isolator in Figure 4 2 DIN VDE 0113 Part 1 Operation with a grounded supply Figure 4 2 shows the position of the modules in the overall configuration when power is supplied from a TN S network When the...

Page 47: ...il IM 157 or DP PA coupler Elec tronics Figure 4 2 Configuration with a grounded supply 4 1 3 Operation with ungrounded reference potential Application In extended systems it may be necessary to operate the modules with ungrounded reference potential for the purposes of ground fault monitoring for example This is the case in the chemical engineering industry or in power stations ...

Page 48: ... operated with ungrounded reference potential any interference current is discharged to the protective conductor via RC networks that are integrated in the IM 157 and the DP PA coupler see Figure 4 3 M L M Ground bus M 22 nF 10 MΩ Integrated RC network Figure 4 3 Configuration with ungrounded reference potential ...

Page 49: ...eration DP PA coupler connections The following figure shows all connections that must be established to and from the DP PA coupler for stand alone operation Supply voltage and PE conductor 24V DC supply voltage for DP PA coupler PROFIBUS DP master system PROFIBUS PA Figure 4 4 DP PA coupler connections for stand alone operation ...

Page 50: ...tions that must be established to and from the DP PA link for non redundant operation Supply voltage and PE conductor 24V DC supply voltage for IM 157 and DP PA coupler PROFIBUS DP master system PROFIBUS PA PROFIBUS PA Figure 4 5 DP PA link connections for non redundant operation Power supply In the DP PA link power supplies are required for the IM 157 and for each DP PA coupler ...

Page 51: ... for redundant operation Supply voltage and PE conductor 24V DC supply voltage for IM 157 S7 400H 24V DC power supply for DP PA coupler optional external configuration PROFIBUS PA Figure 4 6 DP PA link connections for redundancy operation Power supply In the DP PA link power supplies are required for both IM 157 and for each DP PA coupler PROFIBUS DP In the DP PA link PROFIBUS DP connections to S7...

Page 52: ...and from the Y link Supply voltage and PE conductor 24V DC supply voltage for IM 157 Underlying DP master system S7 400H Figure 4 7 Y link connections Power supply In the Y Link power supplies are required for both IM 157 PROFIBUS DP The following PROFIBUS DP connections are required in the Y link To the S7 400H on both IM 157 To the underlying DP master system on the Y coupler ...

Page 53: ...quired tool To connect the power supply you require a 3 mm screwdriver Power supply unit You can only use power supply units of the type SELV with safe electrically isolated functional extra low v 60V DC voltage The size of the power supply unit depends on the current consumption of the connected components see Appendix B Technical Data Power supply connection The 4 pin screw type terminal for the...

Page 54: ...IBUS DP as follows 1 Insert the bus connector into the PROFIBUS socket 2 Tighten the screws on the bus connector 4 5 Connecting PROFIBUS PA Important information The following documentation is binding when installing the PROFIBUS PA Untersuchungen zur Eigensicherheit bei Feldbus Systemen investigations into the intrinsic safety of field bus fail safe systems PTB report W 53 Braunschweig March 1993...

Page 55: ...minal for the PROFIBUS PA connection is found at the top of the DP PA coupler under the right hand front door The connections have the following functions Data line P Cable grip and shield support Bus cable Data line P DP PA coupler Ex i 6ES7 157 0AD81 0XA0 Shield Data line P Cable grip and shield support Bus cable Data line P DP PA coupler 6ES7 157 0AC80 0XA0 Shield Data line P loop through Data ...

Page 56: ...are deactivated You can loop through the PROFIBUS PA and con nect bus terminating resistors to both ends of the PA segment ON The bus terminating resistors are activated PROFIBUS PA must not be looped through Figure 4 10 PA bus terminating switch Procedure Connect PROFIBUS PA as follows 1 Strip the insulation from the cable turning the braided screen back over the insulation as shown below Turn th...

Page 57: ... PA Coupler for Stand Alone Operation The DP PA coupler is ready for operation when you have completed the setup and wiring of the coupler as described in Sections 3 and 4 and have switched on the power supply A transmission rate of 45 45 kBaud should be set for the DP master 5 ...

Page 58: ...Commissioning the DP PA Coupler for Stand Alone Operation 5 2 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 59: ...n commissioning the DP PA link A detailed explanation of these steps is found in the individual subsections Section Topic Page 6 1 Commissioning the DP PA link 6 2 6 2 Configuration for the S7 standard operation or redundancy operation 6 3 6 3 Configuration for the DP standard master operation 6 6 6 4 Setting the PROFIBUS address of the IM 157 6 10 6 ...

Page 60: ...S PA must be ready for operation Commissioning the DP PA link Step Activity 1 Configure the DP PA link 2 Set the PROFIBUS address of the IM 157 3 Switch on the power supply for the DP PA link 4 Load the configuration into the target system Configuring the DP PA link The DP PA link is configured with STEP 7 for S7 standard operation and for redundant operation For the DP standard master operation t...

Page 61: ...IM 157 is displayed 3 Change the suggested IM 157 address in the higher level DP master system if necessary Result After closing this dialog another dialog appears for selecting the underlying master system 4 Select PROFIBUS PA and confirm with OK Result The DP PA link is inserted in the higher level DP master system along with the underlying PA master system DPV0 or DPV1 slave The IM 157 can only...

Page 62: ...ink and Y Link Bus Couplings A5E00193841 01 1 Example of the configuration of a DP PA link for redundant operation Figure 6 1 HW Config DP PA link in hardware catalog Figure 6 2 HW Config Minimum configuration of an S7 400H with a DP PA link ...

Page 63: ...he Extras Install new GSD menu command 3 Drag the required PA field devices from the hardware catalog to the PA master system that appears behind the IM 157 When the PA field devices are configured HW Config checks that the quantity structure is adhered to and outputs an error message if the permitted quantities are exceeded PROFIBUS address of the IM 157 in the PA master system For S7 standard op...

Page 64: ...master file for every PA field device that you wish to use in the DP PA link A software tool GSD tool for IM 157 is available for this purpose You can download the imlinkv1 dat template and the GSD tool free of charge at the following Internet address http www ad siemens de csi_e gsd There you will also find the device master files of the PA field devices offered by Siemens AG Creating a device ma...

Page 65: ...field devices in use and must not exceed 214 bytes The frame length for the configuration depends on the number and extent of PA field devices in use and must not exceed 244 bytes The structure of the parameter assignment and configuration frames is found in Article No 13406349 on the Internet http www ad siemens de simatic cs Restrictions Functions based on reading the configuration before parame...

Page 66: ...s you an example of a configuration Procedure Step Activity 1 Switch to the DP slave configuration in your configuration tool 2 In the Order number or Module field enter the manufacturer ID e g SIEMENS SITRANS P for the first PA field device and accept it in the first slot Set the PROFIBUS address for the PA field device Repeat this procedure for all PA field devices in use 3 Terminate the entry a...

Page 67: ...ice master file of the IM 157 to the COM PROFIBUS directory COMPBxx GSD 2 Start COM PROFIBUS and select the File Read in GSD file menu command Result The IM 157 appears in the hardware catalog under the slave configuration 3 Configure the PA field devices with COM PROFIBUS Example Display of the configuration in COM PROFIBUS The following figure shows an example of a configuration display for the ...

Page 68: ...FIBUS address 6 4 Setting the PROFIBUS address of the IM 157 Definition Each bus node must receive a PROFIBUS address so that it can be uniquely identified on PROFIBUS DP Rules The following rules apply to the PROFIBUS address of the IM 157 in the higher level DP master system The valid PROFIBUS addresses are 1 to 125 Each PROFIBUS address can only be assigned once in a DP master system For redund...

Page 69: ...to the right 64 32 16 8 4 2 1 ON M L M DC 24 V PROFIBUS address 64 32 2 1 99 IM 157 ADR Figure 6 5 Example for setting the PROFIBUS address ADR switch The ADR switch is reserved for setting the address with software in future firmware versions In the current firmware version the switch must always be set to OFF Changing the PROFIBUS address You can change the set PROFIBUS address at any time The I...

Page 70: ...Commissioning the DP PA Link 6 12 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 71: ...met before you commission the Y link You must have completed the setup and wiring of the DP PA link as described in Sections 3 and 4 You must have completed the setup of the H system and the redundant DP master system PROFIBUS DP must be ready for operation You must have completed the setup of the underlying DP master system and have connected it to the Y coupler PROFIBUS DP must be ready for oper...

Page 72: ...e Y link is inserted in the redundant DP master system The transmission rate of the underlying DP master system is preset to 1 5 MBaud 5 If you wish to change the transmission rate of the underlying DP master system double click on the system Result A dialog with the properties for the underlying master system is displayed Select the Properties button Result The PROFIBUS properties dialog appears ...

Page 73: ... Link 7 3 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 Example of a configuration of a Y link Figure 7 1 HW Config Y link in hardware catalog Figure 7 2 HW Config Minimum configuration of an S7 400H with a Y link ...

Page 74: ...og 3 Drag the required DP slaves from the PROFIBUS DP subdirectories in the hardware catalog to the underlying DP master system 4 Configure the DP slaves with STEP 7 When the underlying DP slaves are configured HW Config checks that the quantity structure is adhered to and outputs an error message if the permitted quantities are exceeded PROFIBUS address of the IM 157 in the underlying DP master s...

Page 75: ...ing terminology will be used in the interest of clarity Link stands for both the DP PA link and the Y link Slaves stands for both the PA field devices and the underlying DP slaves Underlying master system stands for both the PA master system and the underlying DP master system 8 1 Start up delay During start up the link involves the slaves of the underlying master system in the data cycle The slav...

Page 76: ...ll slaves are configured or parameterized within the power up delay time the link automatically repeats start up The status of the start up delay can be evaluated in the Status Message diagnostic block of the diagnostic frame 8 2 Start up characteristics Prerequisites for starting up the IM 157 A valid PROFIBUS address must be set on the IM 157 The DP master on the higher level PROFIBUS DP must be...

Page 77: ...o 0 CLEAR Missing slaves are read in with a 0 All slaves in the data cycle bit x 43 1 1 in the diagnostic frame or start up delay time elapsed No Bit x 43 0 is set to 0 Configuration Start up if Did the IM 157 involve all slaves in the data cycle during the power up delay time Actual desired Actual desired Yes IM 157 reads the PA input data PA output data are passed on to the slaves Bit x 43 0 1 s...

Page 78: ...and the Y Link 8 4 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 8 2 2 Start up behavior in redundant operation LED displays At the beginning of start up all LEDs of the IM 157 light up for approx 1 second for test purposes ...

Page 79: ...still able to continue processing the slaves Figure 8 2 shows a simplified layout of the mutually independent behavior of the two IM 157 IM 157 on the subsystem of the master CPU The DP master configures and parameterizes the IM 157 and sends the configuration IM 157 on the subsystem of the reserve CPU The IM 157 is completely parameterized and configured and has received the configuration The DP ...

Page 80: ...ure of a CPU If this also causes the active channel of the redundant DP master system to fail see Failure of the active channel Otherwise see Failure of the passive channel Failure of the active channel The link is switched over in a bumpless manner from the active channel to the channel that has up to now been passive The failed channel is indicated on the corresponding IM 157 by the BF 1 LED Fai...

Page 81: ...or reading and writing records S7 compatible DP master DPV1 master Records of the IM 157 SFC 59 RD_REC Read with programming device PC SFC 59 RD_REC SFB 52 RDREC SFC 58 WR_REC SFB 53 WRREC Read write with programming device PC Records of underlying slaves Read write with programming device PC SFC 59 RD_REC SFB 52 RDREC SFC 58 WR_REC SFB 53 WRREC Read write with programming device PC Records of the...

Page 82: ...248 see Section 8 5 Read write Buffered diagnostic data of an underlying slave from the IM 157 1 Diagnostic address of the IM 157 PROFIBUS address of the underlying slave Read only Any record of an underlying DPV1 slave Logical address of the underlying slave or the underlying module Record number 2 Read write 2 1 Only on the DPV1 master and only for configured slaves 2 Depends on type of underlyi...

Page 83: ...on STEP 7 provides a convenient means of reading identification data Table 8 6 Identification data Identification data Access Default setting Explanation Index 1 record 234 Manufacturer Read 2 bytes 2A hex 42 dec The name of the manufacturer is stored here 42 dec Siemens AG Device name Read 20 bytes 6ES7 157 0AA82 0XA0 Module order number Device serial number Read 16 bytes Depends on product relea...

Page 84: ... the module that is unique throughout the entire system Index 3 record 236 Installation date Read write max of 64 characters Contains the date on which the module was installed Enter the date here Format YYYY MM DD Index 4 record 237 Description Read write max of 64 characters Contains the module order number and space for text You can enter additional information on the features of the module her...

Page 85: ... DP PA coupler 5 Connect the power supply of the new module Information on compatibility regarding the exchange of modules is found in Appendix 2 7 8 7 System changes during operation 8 7 1 System changes in S7 standard operation The table below shows the steps necessary to add a completely new DP PA link together with the underlying PA master system to an existing system during operation Step Act...

Page 86: ...e PROFIBUS DP interface of one of the two IM 157 modules 5 Connect the bus connector of the passive channel to the PROFIBUS DP interface of the other IM 157 This procedure is summarized under Reconfiguring hardware in the section entitled System changes during operation in the S7 400H Automation System High Availability Systems manual Here you will also find a detailed description of the overall p...

Page 87: ... files with the new firmware version must be available in the file system of your programming device PC Procedure The update procedure depends on the communication path that is used Directly via PROFIBUS DP In the SIMATIC manager select the Target system Accessible nodes menu command Highlight the required IM 157 in the displayed list and select the Target system PROFIBUS Update firmware menu comm...

Page 88: ...e directly via PROFIBUS DP programming device PC is connected directly to the IM 157 Update via MPI to CPU and then via PROFIBUS DP The programming device PC with the update files is connected to the MPI interface of the CPU The IM 157 is connected to the second interface of the CPU via PROFIBUS DP see Figure 8 4 The IM 157 must be integrated in the STEP 7 project on the CPU Programming device PC ...

Page 89: ...eanings of the LED displays on the IM 157 the DP PA coupler and the Y coupler If the LEDs indicate an error condition the possible causes and suggested corrective measures are provided in tables Section Topic Page 9 1 LED displays of the IM 157 9 2 9 2 LED displays of the DP PA coupler 9 5 9 3 LED displays of the Y coupler 9 6 9 ...

Page 90: ...f No voltage present at IM 157 Applied supply voltage is not within permissible range Hardware error in IM 157 Switch the power supply module on Check the applied voltage Replace the IM 157 On Voltage present at IM 157 On On On On On All LEDs come on for approxi mately 1 second The IM 157 is starting up Flash es quickly Flash es quickly Flash es quickly Flash es quickly Flash es quickly Error with...

Page 91: ... is en abled for desired layout ac tual layout Off On Off On Non redundant operation IM 157 configuration missing Check whether the CPU or the DP master are in RUN mode Redundant operation The IM 157 is passive and cannot be switched over yet Check whether the H system is in redundancy mode On Off On No connection to the DP master Possible causes The bus communication to the IM 157 has been interr...

Page 92: ... 157 is passive and can be switched over There is an error on the active IM 157 Evaluate the LED on the ac tive IM 157 On Off Off On On Redundant operation only The IM 157 is active All slaves are engaged in data exchange At least one slave has reported an error Evaluate the diagnosis of the IM 157 and check the re ported slaves Evaluate the diagnosis of the underlying slaves in the on line view o...

Page 93: ...lash es On PROFIBUS DP frames are being received Off On PROFIBUS DP frames are not being received Causes The DP master is not in operation The bus cable is damaged The bus modules are not properly connected Connector for backplane bus is defective Check whether the bus connector is properly connected Check if the interconnecting cable to the DP master has been interrupted Check whether the bus mod...

Page 94: ...etween the internal and underlying DP master system Check whether the bus connector is properly connected Check if the bus cable to the underlying DP master system has been interrupted Check whether the bus modules are properly connected On Off On Frames from the underlying DP master system are not being received e g The connection to the underlying DP master system is interrupted DP slaves are no...

Page 95: ...slaves In these instances the following terminology will be used in the interest of clarity Link stands for both the DP PA link and the Y link Slaves stands for both the PA field devices and the underlying DP slaves Underlying master system stands for both the PA master system and the underlying DP master system Slave diagnosis Slave diagnosis is performed in accordance with IEC 61784 1 2002 Ed1 C...

Page 96: ...n bytes Start address in non redundant mode Start address in redundant mode Standard diagnosis 6 0 0 Module diagnosis 31 6 6 Module status 63 37 37 Status message 60 100 100 H Status 8 160 Interrupt section max 63 160 168 Total length 160 max 223 168 max 231 Only if interrupts are reported Diagnostic blocks in DP standard master operation As of version 4 when the IM 157 is being configured via the...

Page 97: ...c blocks in DP standard master operation Diagnostic block Length in Example 1 Example 2 bytes Selected Start address Selected Start address Standard diagnosis 6 Always 0 Always 0 Module diagnosis 31 X 6 Module status 63 X 37 X 6 Status message 60 Interrupt section max 63 X 69 Total length 160 max 223 100 69 max 132 Only if interrupts are reported ...

Page 98: ... correct PROFIBUS address been set on the IM 157 Is the bus connector connected Voltage present at the IM 157 1 1 The IM 157 is not yet ready to ex change data Wait while the IM 157 starts up 2 1 The configuration data sent by the DP master to the IM 157 does not correspond to the configuration of the IM 157 Is the correct station type or correct configuration of the IM 157 entered in the configur...

Page 99: ...er The PROFIBUS address of the DP master that parameterized the IM 157 is contained in the master PROFIBUS address diagnostic byte Table 10 4 Structure of station status 2 Bit Meaning 0 1 Parameters have to be reassigned to the IM 157 1 0 This bit is always set to 0 2 1 This bit is always set to 1 when the IM 157 with this PROFIBUS address is present 3 1 The response monitor has been enabled for t...

Page 100: ...FIBUS address It can physically or logically consist of one or more modules The slaves and their modules are depicted in the module diagnosis in virtual slots A non modular slave always occupies two slots The first slot represents a virtual header module and the second a virtual module A modular slave that consists of x modules occupies x 1 slots The first slot is assigned to the header module the...

Page 101: ...gured slave is not engaged in data exchange with the DP master Byte 6 The set bit indicates that a slave either reported a diagnosis for the respective slot or failed Bit no Length of the diagnostic blockincluding byte 6 31 bytes Code for module diagnosis Byte 7 Byte 8 7 Byte 34 Byte 35 Byte 36 6 5 4 3 2 1 0 0 1 0 1 1 1 1 1 Bit no 7 6 5 4 3 2 1 0 Slots 1 to 8 7 6 5 4 3 2 1 8 15 14 13 12 11 10 9 16...

Page 102: ...wing applies to the entry in the module status If an underlying slave delivers its own module status in its diagnosis this status is copied to the appropriate location If an underlying slave delivers a module diagnosis but not the module status the status 01B Module fault is entered for a faulty identifier If an underlying slave delivers neither its own module status nor a module diagnosis the sta...

Page 103: ...te x 2 Not applicable Byte x 3 Not applicable Bit no 7 6 5 4 3 2 1 0 4 3 2 1 Modules 1 to 4 8 7 6 5 Modules 5 to 8 224 223 222 221 Modules 221 to 224 Byte x 62 228 227 226 225 Modules 225 to 228 232 231 230 229 Modules 229 to 232 236 235 234 233 Modules 233 to 236 Figure 10 4 Structure of the module status Start address x is 37 for both S7 standard operation and redundant operation in DP standard ...

Page 104: ...d diagnosis 119 118 117 116 115 114 113 112 If the bit is set this indicates that the slave with the corresponding address is engaged in data exchange with the IM 157 Byte x 20 Byte x 35 Slaves that are engaged in data exchange with the IM 157 Continued overleaf Byte x 5 Addresses 8 to 15 Byte x 19 Addresses 120 to 125 125 124 123 122 121 120 15 14 13 12 11 10 9 8 Bit no 7 6 5 4 3 2 1 0 Addresses ...

Page 105: ... 1 0 0 0 0 0 At least one slave not is engaged in data exchange with the IM 157 1 All slaves are engaged in data exchange with the IM 157 1 Missing or incorrect configuration 1 Invalid bus parameter for PROFIBUS DP Overview of channel diagnosis Byte x 44 Byte x 45 Byte x 58 Byte x 59 If a bit is set this indicates that the slave with the corresponding address reported a channel related diagnosis 0...

Page 106: ...ther receive nor forward the token 40H STOP There is no data exchange between the IM 157 and the underlying slaves The IM 157 can receive and forward the token 80H CLEAR The IM 157 reads the input data cyclically Output data are kept in a safe status or are set to 0 The IM 157 can receive and forward the token C0H RUN OPERATE The IM 157 reads the input data of the slaves cyclically and forwards th...

Page 107: ... status switchover by DP master 1FH H status of activated IM 157 Code for status message 7 6 5 4 3 2 1 0 1 0 0 1 1 1 1 Byte 161 Bit no Byte 162 0 Always 0 Byte 163 Not applicable Byte 164 Not applicable 7 6 5 4 3 2 1 0 0 0 0 0 Byte 165 Bit no H status 1 status of the IM 157 1 deactivated 1 activated 1 IM 157 is engaged in data exchange with the underlying slaves 1 Master status clear 7 6 5 4 3 2 1...

Page 108: ...f 63 bytes On a redundant S7 master not capable of DPV1 the interrupt section consists of 20 bytes Structure of the interrupt section on the redundant S7 master that is not capable of DPV1 Byte 168 Bit no Length of the diagnostic blockincluding byte 168 20 bytes Code for station diagnosis 7 6 5 4 3 2 1 0 0 0 0 1 0 1 0 0 Byte 169 01H Interrupt type diagnostic interrupt Byte 170 Slot number of the I...

Page 109: ...ming interrupt 10B outgoing interrupt 11B outgoing interrupt slot still faulty 02H Bit no 7 6 5 4 3 2 1 0 1 User acknowledge required Interrupt sequence number The remaining structure and the length of the interrupt section depend on the interrupt type Figure 10 9 Structure of the interrupt header on the DPV1 capable DP master Start address x is 168 in redundant operation and 160 in DP standard ma...

Page 110: ...If a slave fails or is restored on the underlying master system the IM 157 initiates an insertion or removal interrupt on the higher level DP master system Byte x 4 Bus address of the slave concerned Byte x 5 Number of identifiers of the slave concerned on the underlying master system Byte x 6 Offset of the input data of the slave concerned in the input data of the IM 157 Byte x 7 Length of the in...

Page 111: ...unchanged 10 3 Reading out the diagnosis from the underlying slaves The diagnostic data of underlying slaves capable of diagnostics that is buffered in the IM 157 can be read out via the SFC 59 RD_REC Prerequisites The link must be operated on a DPV1 master Parameters for SFC 59 RD_REC The table below shows the required values for the call parameters of the SFC 59 RD_REC Table 10 9 Call parameters...

Page 112: ...c address 3FEH The underlying PROFIBUS master system consists of 4 configured slaves Slaves have the addresses 4 8 12 and 20 Configuration of the slaves Slave 4 is a non modular slave Slave 8 consists of one header module and 6 modules Slave 12 consists of one header module and 2 modules Slave 20 consists of one header module and 3 modules All configured slaves are engaged in data exchange with th...

Page 113: ...a Diagnostic address of the IM 157 RET_VAL of SFC 13 Data mailbox for the diagnosis in DB10 Read operation runs through several OB1 cycles With this call the diagnostic data are stored in DB 10 Appearance of DB 10 Define the following structure for DB 10 Address Name Type Initial value Comment 0 0 STRUCT 0 0 Norm_Diag ARRAY 1 6 Standard diagnosis 1 0 BYTE 6 0 Kenn_Diag ARRAY 1 31 Module diagnosis ...

Page 114: ...rect module Slave 8 slot 5 module OK Slave 8 slot 6 module OK 7 Bit no 6 5 4 1 3 2 0 DB10 DBB43 Slave 8 slot 7 module OK Slave 12 slot 1 slave OK DB10 DBB44 Slave 20 slot 1 slave OK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Slave 12 slot 2 module OK Slave 12 slot 3 module OK Slave 20 slot 2 module OK 7 Bit no 6 5 4 1 3 2 0 DB10 DBB7 Slave 8 occupies 7 slots in this case header module and modules 1 to 5 modu...

Page 115: ...0 0 0 1 DB10 DBB137 0 0 1 0 0 0 0 1 DB10 DBB138 0 0 0 0 0 0 0 0 DB10 DBB139 0 0 0 0 0 0 0 0 DB10 DBB140 0 0 0 0 0 0 0 0 DB10 DBB141 0 0 0 0 1 1 0 0 DB10 DBB142 0 0 0 0 0 0 1 0 The IM 157 DP master is in RUN OPERATE mode Identifier for the configured order number 82BCD Reserved Reserved IM 157 hardware version IM 157 firmware version Which configured slaves are involved in data exchange with the DP...

Page 116: ... 0 0 Which status do the two IM 157 modules have IM 157 activated IM 157 involved in data exchange 1 1 1 1 1 7 0 Status of the relevant IM 157 DB10 DBB166 1 0 0 1 0 0 0 0 IM 157 disabled stand by mode IM 157 involved in data exchange 7 0 Status of the partner IM 157 The SIMATIC H station always reads only the active IM 157 Therefore changing the active channel has no effect on the H status ...

Page 117: ...hnology Any field device that is suitable for the PROFIBUS PA can be connected to the DP PA link bus connection Measuring transducers valves actuators etc Networked by a serial bus system For use in chemical and process engineering With field device supply via the data line Also for explosion proof applications EEx ia ignition protection Chapter overview Section Topic Page A 1 Intrinsic safety A 2...

Page 118: ... which usually occur when a circuit is opened and closed either during operation or in the event of a short circuit or ground fault are ruled out by limiting the current and voltage and avoiding large inductivities Thermal ignition Thermal ignition is not possible either during normal operation or in the event of a malfunction since the equipment and lines in the intrinsically safe circuit cannot ...

Page 119: ...its the number of field devices that can be connected to PROFIBUS PA PROFIBUS DP PROFIBUS PA Imax I1 I2 I3 Im Imax x 400 mA 24 VDC Field device 1 Field device 2 Field device 3 Field device m DP PA coupler 6ES7 157 0AC80 0XA0 PROFIBUS DP PROFIBUS PA Imax I1 I2 I3 In 24 VDC Explosion proof area Field device 1 Field device 2 Field device 3 Field device n Imax x 110 mA DP PA coupler Ex i 6ES7 157 0AD8...

Page 120: ...PA couplers Figure A 2 Extension of PROFIBUS PA with a DP PA link or DP PA couplers Rules The following rules apply to PROFIBUS PA extensions There can be no more than 31 PA field devices in a physical PROFIBUS PA segment Not more than one supply device DP PA coupler can be connected in one physical PROFIBUS PA segment No more than 64 PA field devices can be connected to a DP PA link The maximum n...

Page 121: ...ain line Spur line Bus terminating element Spur line Figure A 3 Partyline and star type topology Network extension For a standard PROFIBUS PA cable cable type A as per PNO the maximum length of the trunk and spur lines is as follows given maximum power consumption from the DP PA coupler 560 m for the DP PA coupler 6ES7 157 0AC80 0XA0 920 m for the DP PA coupler Ex i 6ES7 157 0AD81 0XA0 Note Longer...

Page 122: ...ion for the bus terminating element R 100 2 C 1 µF 20 For components see Appendix D Spur line The maximum permissible spur line lengths are listed in Table A 1 Note also the maximum length of the aggregate line see above Table A 1 Spur line length for the DP PA coupler Number of spur lines Maximum length of a spur line DP PA coupler DP PA coupler Ex i 1 to 12 Max 120 m Max 30 m 13 to 14 Max 90 m M...

Page 123: ...s Section Topic Page B 1 General technical specifications B 2 B 2 Use of the DP PA link coupler in a Zone 2 hazardous area in all official EU languages B 13 B 3 Technical specifications of the IM 157 6ES7 157 0AA82 0XA0 B 36 B 4 Technical specifications of the DP PA coupler Ex i 6ES7 157 0AD81 0XA0 B 37 B 5 Technical specifications of the DP PA coupler 6ES7 157 0AC80 0XA0 B 38 B 6 Technical specif...

Page 124: ...s protection class and degree of protection B 12 B 1 7 Rated voltage B 13 B 1 1 Standards and approvals All of the described components with the exception of the DP PA coupler Ex i comply with the standards and approvals specified below How the DP PA coupler Ex i deviates from the standards and approvals specified here is described in Appendix B 1 2 CE approval The described components fulfill the...

Page 125: ...gs und Antriebstechnik A D AS RD42 Postfach 1963 D 92209 Amberg UL CSA approval Underwriters Laboratories Inc in accordance with Ordinary locations UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment Hazardous locations UL 1604 CSA 213 APPOROVED for use in Class I Division 2 Group A B C D Tx Class I Zone 2 Group IIC Tx Note The approvals currently effective are found on ...

Page 126: ... of the AS NZS 2064 Class A standard IEC 61131 The described components comply with the requirements and criteria of the IEC 61131 2 standard programmable logic controllers Part 2 Equipment requirements and tests PROFIBUS standard The described components are based on the standard IEC 61784 1 2002 Ed1 CP 3 1 PROFIBUS PA The DP PA coupler meets the requirements and criteria of the PROFIBUS PA direc...

Page 127: ...issued approvals The following table contains an overview of the approvals and the areas of use for the components of the DP PA link and Y link couplers B 1 2 Standards and approvals for the DP PA coupler Ex i The DP PA coupler Ex i complies with the standards and approvals specified in Appendix B 1 1 with the following deviations ATEX approval KEMA 01ATEX1028 X in accordance with EN 50014 1997 EN...

Page 128: ...ss I Zone 2 Group IIC T4 AIS Class I Division 1 Group A B C D AExia IIC Class I Zone 0 1 2 Group IIC FM approval Factory Mutual Research FM in accordance with Approval Standard Class Numbers 3600 1998 3610 1999 3611 1999 3810 1989 Class I Division 2 Group A B C D T4 Class I Zone 2 Group IIC T4 AIS Class I Division 1 Group A B C D AExia IIC Class I Zone 0 1 2 Group IIC Warning There is a risk of in...

Page 129: ...nents with respect to pulse type interference The prerequisite for this is that the system meets and complies with the relevant requirements and guidelines relating to electrical equipment Table B 2 Pulse type interference Pulse type interference Tested at Corresponds to severity of Electrostatic discharge in accordance with IEC 61000 4 2 8 kV 4 kV 3 air discharge 2 contact discharge Burst impulse...

Page 130: ...00 MHz 10 V m with 50 pulse modulation at 900 MHz 3 RF interference on cables and cable shields in accordance with IEC 61000 4 6 Test voltage of 10 V with 80 amplitude modulation of 1 kHz in the range 9 kHz to 80 MHz 3 Emission of radio interference Emitted interference from electromagnetic fields in accordance with EN 55011 limit value class A group 1 From 30 to 230 MHz 30 dB V m Q From 230 to 10...

Page 131: ...nsport packaging v 0 3 m Temperature From 40 C to 70 C Air pressure From 1080 to 660 hPa corresponds to a height of 1000 to 3500 m Relative air humidity From 10 to 95 without condensation Sinusoidal vibrations in accordance with IEC 60068 2 6 5 9 Hz 3 5 mm 9 150 Hz 9 8 m s2 Shock in accordance with IEC 60068 2 29 250 m s2 6 ms 1000 shocks B 1 5 Mechanical and climatic ambient conditions for operat...

Page 132: ...as An additional measure could be for example the installation in a cabinet or in an enclosure Mechanical ambient conditions The mechanical ambient conditions for the described components are specified for sinusoidal vibrations in the following table Table B 5 Mechanical ambient conditions Frequency range in Hz Continuous Occasional 10 v f v 58 0 0375 mm amplitude 0 075 mm amplitude 58 v f v 150 0...

Page 133: ... sine Strength of shock 15 g peak value 11 ms duration Shock direction 3 shocks in both and direction in each of the 3 vertically arranged axes Climatic environmental conditions The described components may be used under the following climatic ambient conditions Table B 7 Climatic ambient conditions Ambient conditions Permissible range Comments Temperature horizontal installation vertical installa...

Page 134: ...tion tests protection class and degree of protection Test voltages The insulating properties are verified in individual testing with the following test voltages Table B 8 Test voltages Circuits with a rated voltage of Ue against other circuits or ground Test voltage 0 V Ue v 50 V 600 VDC 1 s Protection class Protection class I in accordance with IEC 60536 i e PE connection to rail is required Prot...

Page 135: ...upler in a zone 2 hazardous area B 16 B 2 3 Utilisation du coupleur de bus DP PA dans un environnement à risque d explosion en zone 2 B 18 B 2 4 Aplicación del acoplamiento de bus DP PA en áreas con peligro de explosión zona 2 B 20 B 2 5 Impiego dell accoppiamento di bus DP PA nell area a pericolo di esplosione zona 2 B 22 B 2 6 Gebruik van de buskoppeling DP PA in het explosieve gebied zone 2 B 2...

Page 136: ...in geschlossenen Räumen sicherer Bereich nein außerhalb der Zone 2 Standardanwendungen von dezentraler Peripherie Nachfolgend finden Sie wichtige Hinweise für die Installation der Komponenten der Buskopplung DP PA im explosionsgefährdeten Bereich Weitere Informationen Weitere Informationen zur Buskopplung DP PA und zu den verschiedenen Komponenten finden Sie im Handbuch Fertigungsort Siemens AG Be...

Page 137: ... übereinstimmen 3 Die eingesetzten Kabeleinführungen müssen der geforderten IP Schutzart und dem Abschnitt 7 2 gemäß EN 50021 entsprechen 4 Alle Geräte einschließlich Schalter etc die an den Ein und Ausgängen von Buskopplungen DP PA angeschlossen werden müssen für den Explosionsschutz Typ EEx nA oder EEx nC genehmigt sein 5 Es müssen Maßnahmen getroffen werden dass die Nennspannung durch Transient...

Page 138: ...closed spaces Safe area No Outside zone 2 Standard distributed I O applications Below you will find important information on the installation of the components of the DP PA bus coupler in a hazardous area Further Information You will find further information on the DP PA bus coupler and the various components in the manual Production Location Siemens AG Bereich A D Werner von Siemens Straße 50 922...

Page 139: ...temperatures actually measured 3 The cable entries used must comply with the required IP degree of protection and Section 7 2 in accordance with EN 50021 4 All devices including switches etc that are connected to the inputs and outputs of fail safe signal modules must be approved for EEx nA or EEx nC explosion protection 5 Steps must be taken to ensure that the rated voltage through transients can...

Page 140: ...s Zone sûre Non A l extérieur de la zone 2 Utilisation standard de périphérie décentralisée Vous trouverez ci après des remarques importantes pour l installation des composantes du coupleur de bus DP PA dans un environnement à risque d explosion Informations complémentaires Des informations complémentaires sur le coupleur de bus DP PA et les diverses composantes se trouvent dans le manuel Lieu de ...

Page 141: ... entrées de câbles utilisées doivent avoir le niveau de protection IP exigé et être conformes au paragraphe 7 2 selon EN 50021 4 Tous les appareillages y compris les interrupteurs etc raccordés aux entrées et sorties de modules de signaux à sécurité intrinsèque doivent être homologués pour la protection antidéflagrante type EEx nA ou EEx nC 5 Il faut prendre des mesures pour que la tension nominal...

Page 142: ... Área segura no fuera de la zona 2 Aplicaciones estándar de la periferia descentralizada A continuación encontrará importantes informaciones para la instalación de los componentes del acoplamiento de bus SP PA en áreas con peligro de explosión Otras informaciones Encontrará otras informaciones relativas al acoplamiento de bus DP PA y a los distintos componentes en el Manual Lugar de fabricación Si...

Page 143: ... cumplir el grado de protección IP exigido y lo expuesto en el apartado 7 2 conforme a EN 50021 4 Todos los dispositivos inclusive interruptores etc conectados a las entradas y salidas de módulos de señales de alta disponibilidad deben estar homologados para la protección contra explosiones del tipo EEx nA o EEx nC 5 Es necesario adoptar las medidas necesarias para evitar que la tensión nominal pu...

Page 144: ...di fuori della zona 2 Applicazioni standard di periferia decentrata Qui di seguito sono riportate delle avvertenze importanti per l installazione dei componenti dell accoppiamento di bus DP PA nell area a pericolo di esplosione Ulteriori informazioni Ulteriori informazioni sull accoppiamento di bus DP PA e sui diversi componenti si trovano nel manuale Luogo di produzione Siemens AG Bereich A D Wer...

Page 145: ...mente misurata 3 Gli ingressi dei cavi usati devono essere conformi al tipo di protezione richiesto e alla sezione 7 2 secondo EN 50021 4 Tutte le apparecchiature inclusi interruttori ecc che vengono collegati agli ingressi uscite di unità di segnale ad elevata sicurezza devono essere stati omologati per la protezione da esplosione tipo EEx nA o EEx nC 5 Devono essere prese delle misure per evitar...

Page 146: ...n vertrekken Veilig gebied neen Buiten de zone 2 Standaardtoepassingen van decentrale periferie Hierna vindt u belangrijke aanwijzingen voor de installatie van de componenten van de buskoppeling DP PA in een explosief gebied Verdere informatie In het handboek vindt u verdere informatie over de buskoppeling DP PA en over de verschillende componenten Productieplaats Siemens AG Bereich A D Werner von...

Page 147: ...peraturen 3 De aangebrachte kabelinvoeringen moeten de vereiste IP veiligheidsgraad hebben en in overeenstemming zijn met alinea 7 2 volgens EN 50021 4 Alle apparaten schakelaars enz inbegrepen die worden aangesloten op de in en uitgangen van tegen fouten beveiligde signaalmodulen moeten zijn goedgekeurd voor de explosiebeveiliging type EEx nA of EEx nC 5 Er dienen maatregelen te worden getroffen ...

Page 148: ...er i lukkede rum Sikkert område Nej Uden for zone 2 Standardanvendelser decentral periferi I det følgende findes vigtige henvisninger vedr installation af komponenterne til buskoblingen DP PA i det eksplosionsfarlige område Yderligere informationer Yderligere informationer om buskoblingen DP PA og de forskellige komponenter findes i manualen Produktionssted Siemens AG Bereich A D Werner von Siemen...

Page 149: ...benyttede kabelindføringer skal være i overensstemmelse med den krævede IP beskyttelsestype og afsnittet 7 2 iht EN 50021 4 Alle apparater inkl kontakter osv der forbindes med ind og udgangene til fejlsikre signalkomponenter skal være godkendt til eksplosionsbeskyttelse af type EEx nA eller EEx nC 5 Der skal træffes foranstaltninger der sørger for at den nominelle spænding via transienter ikke kan...

Page 150: ...ippaliitoksilla suljetuissa tiloissa turvallinen alue ei vyöhykkeen 2 ulkopuolella Hajautetun ulkopiirin vakiosovellukset Seuraavasta löydätte tärkeitä ohjeita väyläkytkennän DP PA asennukseen räjähdysvaarannetuilla alueilla Lisätietoja Lisätietoja väyläkytkentään DP PA ja erilaisiin komponentteihin löydätte ohjekirjasta Valmistuspaikka Siemens AG Bereich A D Werner von Siemens Straße 50 92224 Amb...

Page 151: ...tun IP kotelointiluokan ja kohdan 7 2 EN 50021 mukaan mukaisia 4 Kaikkien laitteiden kytkimet jne mukaan lukien jotka liitetään virheiltä suojattujen signaalirakenneryhmien tuloille ja lähdöille täytyy olla hyväksyttyjä tyypin EEx nA tai EEx nC räjähdyssuojausta varten 5 Toimenpiteet täytyy suorittaa ettei nimellisjännite voi transienttien kautta ylittyä enemmän kuin 40 6 Ympäristölämpötila alue 0...

Page 152: ...men Säkert område Nej Utanför zon 2 Standardanvändning av decentral periferi Nedan följer viktiga anvisningar om installationen av DP PA bussanslutningens komponenter i ett explosionsriskområde Ytterligare information Ytterligare information om DP PA bussanslutningen och de olika komponenterna finner du i handboken Tillverkningsort Siemens AG Bereich A D Werner von Siemens Straße 50 92224 Amberg G...

Page 153: ...abelinföringarna måste uppfylla kraven i det krävda IP skyddsutförandet och i avsnitt 7 2 enligt EN 50021 4 Alla apparater inklusive brytare osv som ansluts till felsäkrade signalenheters in och utgångar måste vara godkända för explosionsskydd av typ EEx nA eller EEx nC 5 Åtgärder måste vidtas så att märkspänningen ej kan överskridas med mer än 40 genom transienter 6 Omgivningstemperatur 0 C till ...

Page 154: ... tubulações em recintos fechados Área segura não fora da zona 2 Aplicações descentralizadas de periferia descentralizada A seguir o Sr encontrará avisos importantes para a instalação do acoplamento de bus DP PA em área exposta ao perigo de explosão Mais informações Para obter mais informações sobre o acoplamento de bus DP PA e sobre os diversos componentes consulte o manual Local de produção Sieme...

Page 155: ...te medidas 3 As entradas de cabo utilizadas devem corresponder ao tipo exigido de proteção IP e à seção 7 2 de acordo com o EN 50021 4 Todos os aparelhos inclusive as chaves etc que estejam conectadas em entradas e saídas de módulos de sinais protegidos contra erro devem possuir a licença para a proteção de explosão do tipo EEx nA ou EEx nC 5 Precisam ser tomadas medidas para que a tensão nominal ...

Page 156: ...ink Bus Couplings B 34 A5E00193841 011 B 2 11 3 3 2 2 2 2 DP PA DP PA Siemens AG Bereich A D Werner von Siemens Straße 50 92224 Amberg Germany II 3 G EEx nA II T3 T6 1 50021 1999 KEMA 02ATEX1096 X II 3 G EEx nA II T3 T6 SIMATIC S7 300 ET 200M 3 ...

Page 157: ...Technical Specifications DP PA Link and Y Link Bus Couplings A5E00193841 011 B 35 1 DP PA IP 54 EN 50021 2 70 C 80 C 3 IP EN 50021 4 EEx nA EEx nC 5 6 0 C 60 C 7 http www4 ad siemens de view cs ...

Page 158: ... 24 VDC 20 4 V 28 8 V Polarity reversal protection Yes Power failure bridging 20 ms Isolation To underlying DP master system Yes To DP PA or Y coupler No Insulation tested at 500 VDC Use in DP PA link Power input 24 VDC Max 100 mA Power loss Typically 2 W Use in Y link Power input 24 VDC Max 200 mA Power loss Typically 4 W Status interrupts diagnostics Status display No Interrupts Yes Diagnostic f...

Page 159: ... Insulation tested at 500 VAC DP PA coupler power input 24 VDC Max 400 mA Power loss of the module Typically 7 W Status interrupts diagnostics Status display No Interrupts None Diagnostic function Yes PROFIBUS DP bus monitoring Yellow DP LED PROFIBUS PA bus monitoring Yellow PA LED 24 V supply monitoring Green ON LED Ex i characteristic data Uo Io Po Um Ta 15 V 249 mA 1 95 W 60 VDC 30 VAC 25 to 60...

Page 160: ...Min 5 ms Galvanic isolation of the 24 V power supply To PROFIBUS DP Yes To PROFIBUS PA Yes Insulation tested at 500 VDC DP PA coupler power input 24 VDC Max 0 75 A PA part output current for sizing of the PA configuration 400 mA Power loss of the module Typically 7 W Status interrupts diagnostics Status display No Interrupts None Diagnostic function Yes PROFIBUS DP bus monitoring Yellow DP LED PRO...

Page 161: ...pply Via bus module Power input Max 300 mA Power loss of the module Typically 1 W Isolation to underlying DP master system Yes Insulation tested at 500 VDC Status interrupts diagnostics Status display No Interrupts None Diagnostic function Yes Bus monitoring of internal PROFIBUS DP Yellow DP 1 LED Bus monitoring of external PROFIBUS DP Yellow DP 2 LED Power supply monitoring Green ON LED Data on c...

Page 162: ...Technical Specifications B 40 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 163: ...B0 6ES7 134 0KH01 0XB0 6ES7 135 0HF01 0XB0 ET 200L Most components with the exception of the extendable module L SC ET 200S Most components with the exception of the IM 151 CPU Not 6ES7 151 7AA00 0AB0 Function modules IM 178 4 6ES7 178 4BH00 0AE0 IPC Direct control key module NC IM 319N slave 6FC5012 0CA02 0AA0 Control unit SIPART DR Switchgear Interface module DP RS 485 3RK1000 0JC80 0BA1 SIMOCOD...

Page 164: ...e Y link Examples of usable DP slaves The table below shows a selection of field devices that can be defined via the device master file as DP slaves It also presents all of the S7 CPUs that can be used as I slaves with various I O ranges Table C 2 Examples of usable DP slaves Slave name Path1 Device master file Input bytes Output bytes Number of slaves 2 Gateway 3WN6 Switchgear Siem8032 gs Max 12 ...

Page 165: ...7f gs Max 244 Max 244 1 3 S7 400 CPU 412 1 SPS SIMATIC Siem80c5 gs Max 244 Max 244 1 3 S7 400 CPU 412 2 SPS SIMATIC Siem80c6 gs Max 244 Max 244 1 3 S7 400 CPU 414 2 SPS SIMATIC Siem80c7 gs Max 244 Max 244 1 3 S7 400 CPU 414 3 SPS SIMATIC Siem80c8 gs Max 244 Max 244 1 3 S7 400 CPU 416 2 SPS SIMATIC Siem80ca gs Max 244 Max 244 1 3 S7 400 CPU 416 3 SPS SIMATIC Siem80cb gs Max 244 Max 244 1 3 S7 400 C...

Page 166: ...Input bytes Output bytes 3 S7 300 with CPU 315 2DP 1 100 100 4 SIMODRIVE 611U with 2 axes PPO Type 5 56 56 5 SIMODRIVE 611U with 2 axes PPO Type 5 56 56 6 Heating control HS 724 32 32 Total 244 244 1 The actual hardware configuration of the station is irrelevant here The only factor that counts are the I O ranges that are transparent to the H system Thus the maximum frame length for the input data...

Page 167: ...module 6ES7 195 7HF80 0XA0 BM Y coupler bus module 6ES7 654 7HY00 0XA0 Complete Y link package consisting of 2 x IM 157 1 x BM IM IM bus module 1 x Y coupler 1 x BM Y coupler bus module 6ES7 197 1LA01 0XA0 Table D 2 Order numbers for the configuration accessories Component Order number Rail for the Module replacement during operation function 482 6 mm 530 mm 620 mm 2000 mm 6ES7 195 1GA00 0XA0 6ES7...

Page 168: ...cessories Table D 4 Order numbers for PROFIBUS PA accessories Accessories Order number PROFIBUS PA bus cable cable type A 6XV1 830 5AH10 Configuration using the SpliTConnect connection system Create the configuration using the SpliTConnect connection system Using the SpliTConnect connection system it is possible to install PROFIBUS PA segments easily in accordance with IEC 61784 1 2002 Ed1 CP 3 2 ...

Page 169: ...T PI catalog Wiring with the fast installation cable FastConnect cable Wire the PROFIBUS PA segments with the fast installation cable FastConnect cable Accessories Description Order number FC PROFIBUS PA blue Fast installation cable 6XV1 830 5CH10 FC PROFIBUS PA black 6XV1 830 5DH10 Stripping Strip the FastConnect cables with the FastConnect stripping tool You can remove the outer covering and the...

Page 170: ...Order Numbers and Accessories D 4 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 171: ...ission path to which all nodes are connected possesses two defined ends Bus connector Physical connection between the bus node and the bus cable Coupler The DP PA coupler connects a PROFIBUS PA segment to a PROFIBUS DP segment PROFIBUS PA and PROFIBUS DP are linked in terms of data but are based on different types of transmission media Device master file All slave specific characteristics are stor...

Page 172: ...such as a wire break Diagnostics Diagnostics is the detection localization classification display and evaluation of errors faults and messages Diagnostics provides monitoring functions that run automatically while the system is in operation This increases the availability of systems by reducing commissioning times and downtimes DP master A master that behaves in accordance with IEC 61784 1 2002 Ed...

Page 173: ...lly safe and non intrinsically safe circuits and is designed so that the non intrinsically safe circuits cannot damage the intrinsically safe circuits Equipment electric The components electrical circuits or parts of electrical circuits in their entirety that are generally contained in a single housing Equipment intrinsically safe electrical Electrical equipment in which all the circuits are intri...

Page 174: ... Ground terminal PE Name of the connector on electrical equipment used in potentially explosive areas to which the potential bonding system is connected Hazardous area An area in which the atmosphere could become explosive i e there is a potential danger H System System with high availability consisting of at least two central processing units or two separate devices e g PCs master reserve The use...

Page 175: ...Ocess FIeld BUS process and field bus standard that is defined in the field bus standard IEC 61784 1 2002 Ed1 CPF 3 PROFIBUS and PROFInet It defines functional electrical and mechanical properties for a bit serial field bus system PROFIBUS is available with the following protocols DP for distributed I O systems and FMS Fieldbus Message Specification PROFIBUS address Each bus node must receive a PR...

Page 176: ...ference potential The potential with respect to which the voltages of the circuits involved are viewed and or measured Segment A segment or bus segment is a self contained part of a serial bus system SELV Safety extra low voltage SELV is voltage v 30 VAC 60 VDC generated by means of a safety isolating transformer battery etc SIMATIC PDM SIMATIC PDM Process Device Manager is a universal tool that i...

Page 177: ...nected to the grounded protective conductor at a central point and only there The conductor can be grounded any number of times Token In the field of network technology a token is defined as a bit pattern that is passed from one bus node to the next giving that node access to the bus Transmission rate The transmission rate is the number of transmitted bits per second Ungrounded Without a conductiv...

Page 178: ...Glossary Glossary 8 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

Page 179: ...link 7 2 Configuration frame 6 7 Coupler Glossary 1 D Device identifier 10 6 Device master file Glossary 1 Diagnostic interrupt Glossary 2 Diagnostic interrupt 10 16 Diagnostics Glossary 2 Glossary 3 Glossary 4 Glossary 7 Distributed I O system 1 2 DP master Glossary 2 DP slave Glossary 2 DP slaves configuration 7 4 DP standard Glossary 2 DP PA coupler commissioning for stand alone operation 5 1 f...

Page 180: ...on 3 2 Installation orientation 3 1 Insulation test B 12 Inteference pulse type B 7 Interference sinusoidal B 8 Interrupt routing 10 17 Interrupt type 10 15 Interrupts 10 14 Intrinsic safety A 2 M Master Glossary 5 Master reserve switchover 8 6 Maximum configuration A 4 Modifications with respect to precursor modules 2 10 Module diagnosis 10 6 Module replacement 8 11 Module status 10 8 Mounting sy...

Page 181: ...DM Glossary 6 Slave diagnosis 10 2 Spare part use 2 10 3 7 3 10 Sparking A 2 Standard diagnosis 10 4 Standards B 2 B 5 Start up behavior DP PA link in non redundant operation 8 2 DP PA link in redundant operation 8 4 Y link 8 4 Start up delay 8 1 10 11 Station diagnosis module status 10 8 status message 10 9 Station status 10 4 Status message 10 9 Supply unit Glossary 6 System redundant Glossary 6...

Page 182: ...Index Index 4 DP PA Link and Y Link Bus Couplings A5E00193841 01 1 ...

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