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Upgrading an RF-Based TI560/TI565/TI560T/TI565P to a TI545/TI555/TI575

To upgrade an existing RF-based 560, 560T,
565, 565P

 

system, replace the existing

programmable controller, including its chassis,
its power supply, and all its installed boards
with the 505 base, the 505 power supply,
545/555 CPU, and RF/RS-485 converter. To
upgrade to a 575 system, replace the existing
programmable controller, (including its chassis,
its power supply, and all its installed boards)
with a 575 base, 575 Power Supply, 575 CPU,
575 Remote I/O Annex, 505 base, the 505 power
supply, and RF/RS-485 converter. The upgrade
to a 545/555 is shown in Figure 2, and the
upgrade to a 575 is shown in Figure 3.

NOTE:  

The 545/555 cannot directly replace

either a hot backup (HBU) configuration or a
system with more than 15 bases.

1.

If the Series 500

 remote I/O installation

consists of more than one coaxial (RF)
remote I/O channel, combine these
channels into a single remote I/O channel.
Refer to the section entitled, “Cabling and
Wiring the System,” in the your system
manual for information about installation
of a coaxial remote I/O channel.

2.

If the system has more than 15 bases,
multiple VME 575 CPUs can be used.
(Each 575 controller has its own I/O
channel. Refer to the SIMATIC 575 System
Manual 
(PPX:575–8101–x) for information
on installation and operation of the 575.)
However, using multiple CPUs may
require significant program modifications
in order to divide the 565 program and
redistribute the program among the 575
CPUs.

3.

Re-number your bases between 1 and 15 so
that no two bases have the same number.

Base number 0 is the local base where the
CPU resides and may be used for
additional 505 modules, if desired.

4.

Modify the controller’s I/O configuration to
reflect the channel number and base
number changes.

5.

Connect the resulting I/O channel to the
545/555 or the 575 system using the
PPX:505–6860 RS-485/RF I/O Channel
Converter.

6.

When using a 545/555 controller, connect a
120 ohm resistor between pins 3 and 8 on
the RS-485 I/O connector of your CPU, in
order to properly terminate the I/O
channel data lines. When using a 575
controller, set jumper E8 on the Remote
Annex from the “U” position to the “T”
position to activate termination.

Update time for a special function (SF) module
is significantly faster when you install the
module in the local base, rather than a remote
base. You can improve both SF module
performance and scan performance by replacing
the Series 500 SF modules with Series 505

SF modules and installing them in the 545/555
local base.

If all SF modules cannot be installed in the
local base, consider placing low-activity SF
modules, such as the ASCII, BASIC, or DCP
modules, in a remote base. Place high-activity
modules, such as the NIM or Peerlink

, in the

local base.

Summary of Contents for PPX:505–6860 RS-485/RF I/O

Page 1: ...al media and greater remote distance Organization of Instructions Compatibility Issues Installation Procedure Upgrading from a 560 565 system to a 545 555 Upgrading from a 560 565 system to a 575 Related Manuals The following manuals contain information related to the installation of the PPX 505 6860 converter and cables SIMATIC 505 Redundant I O System Manual PPX 505 8125 x SIMATIC 545 555 System...

Page 2: ...102 PPX 575 2102 PPX 575 2103 Compatibility with Power Supplies The PPX 505 6860 RS 485 RF converter can be powered by the following supplies PPX 505 6660 115 230 VAC PPX 505 6660A 115 230 VAC dual media compatible PPX 505 6663 24 VDC dual media compatible Compatibility with Remote Bases The PPX 505 6860 RS 485 RF converter is compatible with bases controlled by the following Remote Base Controlle...

Page 3: ...ects from the 545 555 575 CPU to the new PPX 505 6860 RS 485 I O channel converter is shown in Table 1 This is different from the normal connections for an RS 485 I O channel in that a cable with two twisted shielded pairs with 9 pin subminiature male D connectors at each end is required instead of the single pair cable that is normally used Pair like named signals 3 and 8 and 4 and 9 The suggeste...

Page 4: ...nformation on installation and operation of the 575 However using multiple CPUs may require significant program modifications in order to divide the 565 program and redistribute the program among the 575 CPUs 3 Re number your bases between 1 and 15 so that no two bases have the same number Base number 0 is the local base where the CPU resides and may be used for additional 505 modules if desired 4...

Page 5: ...555 Series 505 I O 4 8 or 16 slots Local I O Upgrade Path P S 560 R C C 565 1 2 3 R C C 545 or 5 0 5 6 8 6 0 Coax Series 500 505 bases with RF RBCs NOTE No remote bases can be connected on the RS 485 link between the 545 555 and the PPX 505 6860 Figure 2 Upgrading an RF Based 560 565 560T 565P System to a 545 555 ...

Page 6: ...ree feet of each other and connected by a 8 copper ground strap 575 B 5 0 5 6 8 6 0 Series 505 Base NOTE No remote bases can be connected on the RS 485 link between the 575 and the PPX 505 6860 Remote Series 500 505 Bases with RF RBCs 4 8 copper ground strap Figure 3 Upgrading an RF Based 560 565 560T 565P System to a 575 ...

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