Siemens Micromaster Eco Reference Manual Download Page 132

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ECO REFERENCE MANUAL

15-1

15.

OPTIONS

The MICROMASTER Eco and MIDIMASTER Eco can be enhanced by a range of specially designed

options, with various IP ratings:

Accessory

Order No.

IP Rating

Availability

MICROMASTER

Eco

MIDIMASTER

Eco

Multilingual Clear Text Operator

Panel OPe

6SE9590-

0XX87-

8BF0

IP54

Yes

EMC Filter for EN55011A / EN

61800-3

(filter options are available as

integrated factory fitted or stand-

alone external units)

IP20

Footprint or

integrated

Integrated to

90kW or

external only

from 110kW to

315kW

EMC Filter for EN55011B

IP20

Footprint

External to

90kW

Motor Reactors (chokes) for long

motor cables

IP00

Yes

Motor dV/dt filters

IP00

Yes

Mains input reactors

IP00

Yes

SIMOVIS Version 5.2 Software

database program – for

commissioning and parameter set

upread / download & storage.

6SE3290-

0XX87-

8SA2

n.a.

Available - End

March 1999

Available - End

March 1999

Panel Mounting Cable Kit (3m) for

Multilingual Clear Text Operator

Panel (OPe)

6SE3290-

0XX87-

8PK0

IP20

Available - End

March 1999

Available - End

March 1999

Interface Cable Kit for connecting a

PC to the OPe RS232

communications port.

6SE3290-

0XX87-

8SK0

IP20

Yes

These options are described separately below.

Summary of Contents for Micromaster Eco

Page 1: ......

Page 2: ...ICATION 4 2 Section 5 5 TECHNICAL OVERVIEW PRODUCT RANGE TABLES 5 1 STANDARD FEATURES 5 1 TECHNICAL FEATURES 5 2 OPTIONS 5 9 Section 6 6 ENERGY SAVING PROGRAM 6 1 ENERGY CONTROL OPTIMIZATION P077 6 1 Section 7 7 PULSE WIDTH MODULATION PWD OUTPUT METHOD 7 1 SWITCHING FREQUENCY FOR LOW MOTOR NOISE 7 1 Section 8 SC 8 Eco SELECTION CRITERIA SIZE TYPE ETC 8 1 OVERALL CONSIDERATIONS 8 1 SUPPLY SIDE REQU...

Page 3: ...IBILITY EMC 12 1 EMC LAW FOR POWER DRIVE SYSTEMS EN61800 3 12 6 ELECTRO MAGNETIC INTERFERENCE EMI 12 7 WIRING GUIDELINES TO MINIMISE EFFECTS OF EMI 12 8 FITTING CLASS A FILTERS TO A STANDARD UNFILTERED IP56 ECO UNIT FRAME SIZES 4 TO 7 12 10 Section 13 13 PROGRAMMING 13 1 KEYPAD 13 1 DIP SELECTOR SWITCHES 13 1 PARAMETER TYPES 13 2 PARAMETER RANGES 13 2 ACCESSING PARAMETERS AND CHANGING VALUES 13 3 ...

Page 4: ...ORE 15 31 OUTPUT REACTORS FERRITE CORE 15 32 DV DT OUTPUT FILTERS 15 34 INSTALLATION OF DV DT OUTPUT FILTERS 15 35 Section 16 16 SCOPE 16 1 TABLE OF CONTENTS 16 2 1 GENERAL 16 3 2 DESIGN 16 3 3 QUALITY ASSURANCE STANDARDS 16 4 4 PERFORMANCE REQUIREMENT 16 5 5 BASIC PARAMETER SETTINGS 16 5 6 EXPERT ADVANCED PARAMETER SETTINGS 16 6 7 PROTECTION FUNCTIONS AND FEATURES 16 6 8 CONTROL SIGNALS 16 7 9 CO...

Page 5: ...owing an input supply failure Do not use this equipment as an emergency stop mechanism see EN 60204 9 2 5 4 Obey all general and regional installation and safety regulations relating to work on high voltage installations as well as regulations covering correct use of tools and personal protective equipment Note that the following terminals can carry dangerous voltages even when the inverter is ino...

Page 6: ...mpliance with the following standards EN 60146 1 1 Semiconductor converters EN 60204 1 Safety of machinery General requirements and Electrical equipment line commutated converters of machines EUROPEAN MACHINERY DIRECTIVE The MICROMASTER Eco and MIDIMASTER Eco product range do not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the ...

Page 7: ...e user does not pay for features which are not required Day to day operating costs can be drastically reduced up to 60 in some applications Energy consumption and associated emissions are also reduced to the lowest possible levels ECO OPERATING INSTRUCTION MANUAL The Eco Operating Instructions booklet which should be read in conjunction with this manual provides basic information on equipment inst...

Page 8: ...hyristor SCR Rectifiers which controlled the voltage and therefore the speed of DC motors These DC VSDs are still widely used and offer very sophisticated control capability However the DC motor is large expensive and requires periodic brush maintenance Present day The AC induction motor is simple low cost reliable and widely used throughout the world In order to control the speed of an AC inducti...

Page 9: ...tle slower than the rotating field This difference in speed is known as slip and is generally about 3 Pull out maximum torque Torque Speed Normal operating point Slip Variable frequency operation Torque Speed Characteristic of An Induction Motor The speed of the motor depends on the applied frequency as well as the winding arrangement and to some extent on the load Therefore in order to control th...

Page 10: ...Torque Reduction above Base Speed Therefore in order to control the speed of a standard AC motor the applied frequency and voltage must be controlled The use of a standard induction motor together with a variable frequency speed controller allows a cost effective speed control system to be built ...

Page 11: ...lers for AC motors usually convert the AC supply to DC using a rectifier and then convert it back to a variable frequency variable voltage AC supply using an inverter bridge The connection between the rectifier and inverter is called the DC link The block diagram of a speed controller often called an inverter is shown below Inverter Block Diagram Supply Rectifier DC Link Inverter C C ...

Page 12: ...ee phase The DC voltage is converted back to AC using Pulse Width Modulation PWM The desired waveform is built up by switching the output transistors Insulated Gate Bipolar Transistors IGBTs on and off at a fixed frequency the switching frequency By varying the on and off time of the IGBTs the desired current can be generated The output voltage is still a series of square wave pulses and the induc...

Page 13: ... accurately follows set points Closed loop process control using a standard Proportional Integral Derivative PID control loop function Reduced overshoot of pre set parameters provides optimised levels of comfort Automatic compensation for system fluctuations partially blocked filters setpoint feedback PID CONTROL Eco PID controller M Sensor PID INTERNAL Closed loop process control using a standard...

Page 14: ...eed rpm starting torque EQUIPMENT RATIONALISATION Using Eco inverters can significantly reduce the number of system components and often enable valuable space to become available Mechanical components which may be eliminated include dampers actuators and outstations by using serial communication Reductions in the use of electrical contactors control and overload relays terminals and PID modules ca...

Page 15: ...ntegral software controlled cooling fan Side by side mounting without additional clearance IP20 21 models Optional protection to IP56 NEMA 4 2 for MIDIMASTER Eco inverters Standard open loop quadratic V F Control ideal for simple applications such as pumps and fans Range of drives benefits from the standard inclusion of a PID controller for closed loop system regulation All products make use of th...

Page 16: ...011 Class B 3 AC 208 240V 3 AC 380 460V 3 AC 525 575V Footprint Filter Footprint Filter not available External Filter External Filter not available Temperature Range 0 50 0 C 0 40 0 C See Section 14 for derating at higher temperatures Control Method Energy Control Optimisation Eco Mode or Multi motor Mode Protection Features Undervoltage Overvoltage Overload Short Circuit Earth Fault Motor Pull ou...

Page 17: ...9 147x73x141 0 95 6SE9513 0DA40 ECO1 150 3 1 5 4 0 3 6 5 9 147x73x141 0 95 6SE9514 0DA40 ECO1 220 3 2 2 5 9 5 3 8 8 184x149x172 1 6 6SE9516 0DB40 ECO1 300 3 3 0 7 7 6 9 11 1 184x149x172 1 6 6SE9517 7DB40 ECO1 400 3 4 0 10 2 9 1 13 6 215x185x195 3 6 6SE9521 0DC40 ECO1 550 3 5 5 13 2 11 8 17 1 215x185x195 3 6 6SE9521 3DC40 ECO1 750 3 7 5 17 0 15 2 22 1 215x185x195 3 6 6SE9521 7DC40 MICROMASTER Eco I...

Page 18: ...t Order No 400V 500V A kW HP mm kg ECO1 1100 3 23 5 21 11 15 450x275x210 11 5 6SE9522 4DG40 ECO1 1500 3 30 27 15 20 450x275x210 12 0 6SE9523 0DG40 ECO1 1850 3 37 34 18 5 25 550x275x210 16 0 6SE9523 7DH40 ECO1 2200 3 43 5 40 22 30 550x275x210 17 0 6SE9524 3DH40 ECO1 3000 3 58 52 30 40 650x275x285 27 5 6SE9525 8DJ40 ECO1 3700 3 71 65 37 50 650x275x285 28 0 6SE9527 1DJ40 ECO1 4500 3 84 77 45 60 650x2...

Page 19: ...5x285 27 5 6SE9524 1FJ40 ECO1 3700 4 52 37 50 650x275x285 28 0 6SE9525 2FJ40 ECO1 4500 4 62 45 60 650x275x285 28 5 6SE9526 2FJ40 MIDIMASTER Eco IP20 NEMA1 with Integral Class A Filter 3ph 208 240 V 10 Product Rated Inverter Output Current Motor Rating H x W x D Weight Order No A kW HP mm kg ECO1 550 2 23 5 5 7 5 700x275x210 18 6SE9522 3CG50 ECO1 750 2 28 7 5 10 700x275x210 18 6SE9522 8CG50 ECO1 11...

Page 20: ... 168 152 90 125 1150x420x310 90 6SE9531 7DK50 MIDIMASTER Eco IP56 NEMA4 12 3ph 208 240 V 10 Product Rated Inverter Output Current Motor Rating H x W x D Weight Order No A kW HP mm kg ECO1 110 2 5 5 1 1 1 5 675x360x351 30 6SE9515 5CS45 ECO1 150 2 7 4 1 5 2 0 675x360x351 30 6SE9517 4CS45 ECO1 220 2 10 4 2 2 3 0 675x360x351 30 6SE9521 0CS45 ECO1 300 2 13 6 3 0 4 0 675x360x351 30 6SE9521 4CS45 ECO1 40...

Page 21: ...1 3700 2 130 37 50 1150x500x570 106 6SE9531 3CS55 ECO1 4500 2 154 45 60 1150x500x570 107 6SE9531 5CS55 MIDIMASTER Eco IP56 NEMA 4 12 3ph 380 500 V 10 Product Rated Inverter Output Current Motor Rating H x W x D Weight Order No 400V 500V A kW HP mm kg ECO1 300 3 7 7 6 9 3 4 675x360x351 29 6SE9517 7DS45 ECO1 400 3 10 2 9 1 4 5 675x360x351 29 6SE9521 0DS45 ECO1 550 3 13 2 11 8 5 5 7 5 675x360x351 29 ...

Page 22: ... 37 50 875x360x483 60 6SE9527 1DS55 ECO1 4500 3 84 77 45 60 875x360x483 62 6SE9528 4DS55 ECO1 5500 3 102 96 55 75 1150x500x570 107 6SE9531 0DS55 ECO1 7500 3 138 124 75 100 1150x500x570 109 6SE9531 4DS55 ECO1 9000 3 168 152 90 125 1150x500x570 110 6SE9531 7DS55 MIDIMASTER Eco IP56 NEMA 4 12 3ph 525 575 V 10 Product Rated Inverter Output Current Motor Rating H x W x D Weight Order No A kW HP mm kg E...

Page 23: ...5 IP20 Footprint External Multilingual Clear Text Operator Panel OPe 6SE9590 0XX87 8BF0 IP54 Available Available Panel Mounting Cable Kit 3m for Multilingual Clear Text Operator Panel OPe 6SE3290 0XX87 8PK0 IP20 Available End March 1999 SIMOVIS Version 5 2 Software database program for commissioning and parameter set upread download storage 6SE3290 0XX87 8SA2 n a Available End March 1999 Interface...

Page 24: ...1 1100 2 ECO1 1850 3 ECO1 2200 3 External Filter 6SE3290 0DH87 0FA5 A ECO1 1500 2 ECO1 1850 2 ECO1 2200 2 ECO1 3000 3 ECO1 3700 3 ECO1 4500 3 External Filter 6SE3290 ODJ87 OFA6 A ECO1 3000 2 ECO1 3700 2 ECO1 4500 2 ECO1 5500 3 ECO1 7500 3 ECO1 9000 3 External Filter 6SE3290 0DK87 OFA7 A ECO1 110K 3 ECO1 132K 3 ECO1 160K 3 External Filter 6SE7033 2ES87 OFA1 A ECO1 200K 3 ECO1 250K 3 ECO1 315K 3 Ext...

Page 25: ...0V 50Hz 500V 60Hz 500V 50Hz ECO1 110 3 4EP3200 1US 4EP3200 2US 108x88 5x57 5 0 7 ECO1 150 3 4EP3200 1US 4EP3200 1US 108x88 5x57 5 0 7 ECO1 220 3 4EP3400 2US 4EP3200 2US 122x124x73 108x88 5x57 5 1 3 ECO1 300 3 4EP3400 1US 4EP3300 0US 122x124x73 122x124x64 1 4 ECO1 400 3 4EP3400 1US 4EP3400 3US 122x124x73 1 4 ECO1 550 3 4EP3500 0US 4EP3600 8US 139x148x68 139x148x78 1 9 ECO1 750 3 4EP3600 4US 4EP3600...

Page 26: ...5x146 26 8 ECO1 250K 3 4EU3051 5UA00 280x264x155 38 2 ECO1 315K 3 4EU3051 6UA00 280x264x155 40 3 525V 575V 50 60Hz ECO1 400 4 4EP3400 3US 122x124x73 1 3 ECO1 550 4 4EP3600 8US 139x148x78 2 3 ECO1 750 4 4EP3600 2US 139x148x78 2 5 ECO1 1100 4 4EP3600 3US 139x148x78 2 4 ECO1 1500 4 4EP3700 6US 159x178x73 3 4 ECO1 1850 4 4EP3700 1US 159x178x73 3 7 ECO1 2200 4 4EP3801 2US 193x178x88 4 2 ECO1 3000 4 4EP...

Page 27: ...x51x73 each 0 5 380V 50Hz 500V 60Hz 500V 50Hz ECO1 150 3 3x4EM4605 6CB 61x51x73 each 0 5 ECO1 220 3 3x4EM4605 6CB 79x69x86 each 1 0 ECO1 300 3 3x4EM4807 4CB 79x69x86 each 1 0 ECO1 400 3 3x4EM4807 6CB 79x69x86 each 1 1 ECO1 550 3 4EP3700 7US 4EP3800 8US 159x178x73 159x178x88 3 3 ECO1 750 3 4EP3801 0US 4EP3800 8US 193x178x88 3 8 ECO1 1100 3 4EP3900 5US 4EP4001 0US 181x219x99 181x219x119 6 1 ECO1 150...

Page 28: ... 335x314x169 47 1 ECO1 250K 3 4EU3651 4UB00 335x314x169 55 2 ECO1 315K 3 4EU3651 6UC00 335x314x169 58 525V 575V 50 60Hz ECO1 400 4 3x4EM4807 1CB 79x69x86 each 1 1 ECO1 550 4 3x4EM4911 7CB 85x85x91 each 1 8 ECO1 750 4 4EP3800 8US 193x178x88 5 ECO1 1100 4 4EP3800 8US 193x178x88 5 ECO1 1500 4 4EP4001 0US 181x219x119 8 8 ECO1 1850 4 4EP4001 0US 181x219x119 8 8 ECO1 2200 4 4EP4001 2US 181x219x119 8 3 E...

Page 29: ...ptimum efficiency lowest power consumption by slightly lowering or raising the output voltage to the motor For example if the Eco detects that the power consumption is increasing as it is increasing the voltage to the motor then the control strategy will begin to decrease the output motor voltage in search of the lowest power consumption level The converse of this will also apply again to automati...

Page 30: ...he greater is the amount of heat produced by the inverter output devices IGBTs An overtemperature trip can result if the inverter is operating close to its maximum rated temperature and is fully loaded The Eco unit automatically optimizes switching frequency whenever possible for motor noise reduction Lowers switching frequency if heat sink temperature exceeds limits Once heat sink temperature ret...

Page 31: ...screened or armoured cables longer than 50m If so it may be necessary to de rate the inverter or fit a choke to compensate for the cable capacitance See section 14 for motor cable length details The Eco is only intended for use with centrifugal pumps and fans see p 8 8 for further information SUPPLY SIDE REQUIREMENTS To achieve maximum reliability and optimum performance the main power supply to t...

Page 32: ...tage spikes up to 2kV However the above equipment can cause power supply disturbances in excess of this It will be necessary to suppress this interference preferably at source or at least by the installation of an input choke in the inverter supply EMC filters do not suppress disturbances with this level of energy Over voltage protection products such as metal oxide varistors should also be consid...

Page 33: ...n unearthed supplies if connected through an isolating transformer Alternatively they may also be connected directly to the unearthed supply but the inverter may then shut down F002 if an output earth fault develops MIDIMASTER Eco The 380 500V models are suitable for use on unearthed supplies at a maximum switching frequency of 2kHz P076 6 or 7 This is to prevent the input Y capacitors from overhe...

Page 34: ...ECO REFERENCE MANUAL 8 4 SC Input voltage Input current DC link voltage Single phase Single phase Single phase Three phase Three phase Three phase ...

Page 35: ...measured harmonic levels are shown below In order to calculate the harmonics in a particular supply system it is essential that the supply impedance is known This is usually stated in terms of fault current levels transformer size and installed impedance such as line inductors etc The addition of input line chokes reduces the level of harmonic currents and also reduces the overall RMS current as w...

Page 36: ...frequency and at full torque that is high current not normally an operating condition of pumps and fans motor cooling may be inadequate Motor manufacturers generally give the necessary de rating information but a typical de rating curve would limit output torque at zero frequency rising to full output torque capability at 50 of nameplate rated speed see diagram Ensure that these limitations are no...

Page 37: ...o operate a fan or pump motor over its base speed since the torque current requirement will increase proportionally to the square of the speed However if a motor is connected as a low voltage motor delta connected motor windings and operated on a higher voltage inverter full torque may be obtained up to 1 7 times base frequency if the inverter is correctly set up Obtain the correct voltage frequen...

Page 38: ... loads Many loads can be considered to be constant torque loads That is the torque remains the same over the operating speed range Typical constant torque loads are compressors positive displacement pumps and conveyors These constant torque loads are generally not suited to the MICROMASTER Eco since it is rated only for variable torque loads such as pumps and fans Torque Speed Extruder mixer Pump ...

Page 39: ... 10 reduction in speed will give a theoretical 35 reduction on power Because the power is greatly reduced the voltage applied to the motor can also be reduced and additional energy saving achieved A quadratic or pump and fan voltage to frequency relationship is a factory default within the MICROMASTER Eco and MIDIMASTER Eco It is not generally useful to run pumps or fans above base speed as the po...

Page 40: ...t motor can be selected Remember a different pole pair arrangement nameplate rated speed may give a better match to the load needs Starting torque may need special consideration If a high starting torque is required this must be considered during rating This type of starting duty is generally not characteristic of fan and pump applications Torque 150 100 Speed X 50 60 Continuous operation possible...

Page 41: ...any control equipment contactors PLCs relays sensors etc interact Contactor coils should be suppressed using an R C module BMS units actuators and sensors should be well earthed IP Protection The IP number defines the level of Ingress Protection IP for the particular inverter MICROMASTER Eco models have an IP rating of IP20 US equivalent NEMA 1 MIDIMASTER Eco models have an IP rating of IP21 US eq...

Page 42: ... 15 20 ECO1 1850 2 6 18 5 25 ECO1 2200 2 6 22 30 ECO1 3000 2 7 30 40 ECO1 3700 2 7 37 50 ECO1 4500 2 7 45 60 ECO1 110 3 380 500V 10V A 1 1 1 5 ECO1 150 3 A 1 5 2 ECO1 220 3 B 2 2 3 ECO1 300 3 B 3 4 ECO1 400 3 C 4 5 ECO1 550 3 C 5 5 7 5 ECO1 750 3 C 7 5 10 ECO1 1100 3 4 11 15 ECO1 1500 3 4 15 20 ECO1 1850 3 5 18 5 25 ECO1 2200 3 5 22 30 ECO1 3000 3 6 30 40 ECO1 3700 3 6 37 50 ECO1 4500 3 6 45 60 EC...

Page 43: ...ipment must be earthed Do not energise the equipment with the cover removed The equipment must be installed and commissioned only by qualified personnel Obey all general and regional installation and safety regulations relating to work on high voltage installations as well as regulations covering correct use of tools and personal protective equipment Make sure that the clearance for cooling inlets...

Page 44: ...NUAL 9 3 CLEARANCES AND DIMENSIONS MICROMASTER Eco Frame Size H W D H1 H2 W1 F A 147 73 141 160 175 55 B 184 149 172 174 184 138 C 215 185 195 204 232 174 MICROMASTER Eco Frame Size A MICROMASTER Eco Frame Size B and C ...

Page 45: ...H1 F 4 5 mm Depth D W H H1 4 8 mm B 5 6 mm C W1 Frame Size A Frame Sizes B and C UDPH VL H EROWV 0 QXWV 0 ZDVKHUV 0 EROWV 0 QXWV 0 ZDVKHUV 0 UDPH VL H EROWV 0 QXWV 0 ZDVKHUV 0 H H2 7LJKWHQLQJ 7RUTXH ZLWK ZDVKHUV ILWWHG 1P UDPH VL H DQG 1P UDPH VL H ...

Page 46: ...56 8 508 x 1480 x 480 270 1375 155 9 870 x 2230 x 680 510 Dimensions D includes the front control panel If a Clear Text Display OPe is to be included an additional 30mm will be required IP56 NEMA 4 12 Frame Size W H D W1 H1 Weight Kg 4 360 x 675 x 351 313 655 30 5 360 x 775 x 422 313 755 40 6 360 x 875 x 483 313 855 54 7 500 x 1150 x 450 533 1130 100 Dimension D includes the front panel access doo...

Page 47: ...ter Frame Size W H D W1 H1 Weight Kg 4 275 x 700 x 210 255 680 19 5 275 x 800 x 210 255 780 24 6 275 x 920 x 285 255 900 39 7 420 x 1150 x 310 400 1130 90 Dimensions D includes the front control panel If a Clear Text Display OPe is to be included an additional 30mm will be required W H D MIDIMASTER Eco Typical ...

Page 48: ...ECO REFERENCE MANUAL 9 7 Depth D H1 Depth D H H H1 8 5 mm Frame Sizes 4 5 and 6 4 bolts M8 4 nuts M8 4 washers M8 W1 W1 W W 8 5 mm 6 bolts M8 6 nuts M8 6 washers M8 Frame Sizes 7 and 8 ...

Page 49: ...ECO REFERENCE MANUAL 9 8 Frame Size 8 ...

Page 50: ...ECO REFERENCE MANUAL 9 9 Frame Size 9 ...

Page 51: ...etails for Panel Installation with Heatsink Protruding from Rear The IP56 protected unit can be mounted so that its heatsink protrudes from the rear of a larger enclosure The cutout dimensions to take the IP56 flange are shown Frame Size 4 Frame Size 5 ...

Page 52: ...ECO REFERENCE MANUAL 9 11 Frame Size 6 Frame Size 7 ...

Page 53: ...the cover assembly On FS4 5 6 the wall mounting brackets can also be removed and discarded 2 Move the keypad control panel from the top mounting position to the lower position 3 Offer the unit from the outside of the cubicle fitting the original nuts and washers from the inside ...

Page 54: ...ECO REFERENCE MANUAL 9 13 Procedure for Installation of OPe Clear Text Display Option 1 Open the door and insert the option module into the 4 slots on the control panel ...

Page 55: ...cable conduit trunking and should cross at 90 wherever this is unavoidable High voltage insulation test equipment must not be used on any cables connected to the inverter Motors can be connected to inverters either individually or in parallel For parallel motor operation each motor should have an overload protection relay fitted Set parameter P077 to 0 for multi motor operation mode For wiring gui...

Page 56: ...ze 5 Use a 4 core cable and suitable lugs to connect the motor leads to the motor terminals U V W and earth PE 6 Tighten all the power and motor terminals Frame size 4 and 5 Tighten up each of the power and motor terminal screws to 1 1 Nm Frame size 6 tighten up each of the power and motor terminal Allen screws to 3 0 Nm Frame size 7 Tighten up each of the M12 power and motor terminal nuts to 30 N...

Page 57: ... 6 is not used FS4 5 units Power and Motor terminals Control terminals FS6 units FS7 units FS6 units P O I L1 L2 L3 U V W DC DC PE L1 L2 L3 U V W PE 1 2 3 4 5 6 7 8 9 10111213141516 1718 PE PE 123456 DC DC 27 26 25 24 23 22 21 19 20 Location of Power and Control Terminals ...

Page 58: ... direction of the arrow At the same time press down on tab B at the side of the access panel Removal of Terminal Cover This will release the access panel which will then swing down on its rear mounted hinges The access panel can be removed from the inverter when at an angle of approximately 30 to the horizontal If allowed to swing lower the panel will remain attached to the inverter D E C F G H Re...

Page 59: ... it to swing out to the right on its side mounted hinges Applying pressure to the gland plate release 2 clips in the direction of the arrows Swing the plate out H J A Fan housing opening tab B C Gland plate release tabs D Control cable input E Mains cable input F Motor cable input H Fan connector J Fan Housing removal tab To remove fan housing and fan disconnect fan connector H release tab J in di...

Page 60: ...rminals 3 For the power input use a 4 core cable for three phase units 4 Connect the power input leads to the power terminals L L1 N L2 L3 3 phase and earth PE 5 Use a 4 core cable and suitable lugs to connect the motor leads to the motor terminals U V W and the earth PE 6 Tighten all the power and motor terminals Make sure that the leads are connected correctly and the equipment is properly earth...

Page 61: ... 3 16A 3NA3805 ECO1 300 3 16A 3NA3805 ECO1 400 3 20A 3NA3807 ECO1 550 3 20A 3NA3807 ECO1 750 3 20A 3NA3807 ECO1 1100 3 35A 3NA3814 ECO1 1500 3 35A 3NA3814 ECO1 1850 3 50A 3NA3820 ECO1 2200 3 50A 3NA3820 ECO1 3000 3 80A 3NA3824 ECO1 3700 3 80A 3NA3824 ECO1 4500 3 100A 3NA3830 ECO1 5500 3 125A 3NA3032 ECO1 7500 3 160A 3NA3036 ECO1 9000 3 200A 3NA3140 ECO1 110K 3 315A 3NA3252 ECO1 132K 3 315A 3NA3252...

Page 62: ... great extent this could cause problems at start up and at low rpm This is because smaller motors need a higher voltage during start up as they have a higher resistance value in the stator Additional motor protection e g thermistors in every motor or individual thermal overload relays is essential in systems with parallel motor operation This is because the inverter s internal thermal protection c...

Page 63: ...back signal These switches can only be accessed when for Frame sizes 4 5 and 6 the front cover is removed for Frame size 7 the lower front cover is removed for Frame sizes A B C the flap on the front cover is open MICROMASTER Eco Insert a small screwdriver in the slot above the terminal whilst inserting control wire from below Withdraw the screwdriver to secure the wire MIDIMASTER Eco Control conn...

Page 64: ...r Supply 10 V max 10mA Analog Input 1 10 V to 10 V 0 2 10V input impedance 70kΩ or 0 4 20mA Resistance 300Ω Digital Inputs 7 5 33 V max 5mA Power Supply for PID Feedback Transducer 15V max 50mA Analog input2 0 10 V or 0 20mA Micromaster Analog Output Midimaster Analog Output 1 0 4 20 mA 500Ω load Motor temp protection input Note For PTC motor thermal protection P087 1 Digital Inputs 7 5 33 V max 5...

Page 65: ...2 21 20 13 13 14 5 PE 1 10V 0V OR PE V 16 0 10 V 2 10 V 0 20 mA 4 20 mA I AIN1 AIN1 PE 4 7kΩ A2OUT MD Eco only A1OUT AIN2 PI D RL2 P N RS485 AD AIN2 PID M PE U V W 6 7 8 9 12 24 V 10 11 OR 15V DIN1 DIN2 DIN4 DIN3 DIN6 DIN5 P DA Motor PTC AOUT AOUT 5V DA 3 DIP Switches Note Switch 6 not used 6 5 2 4 3 1 18 19 RL1 Block Diagram ...

Page 66: ...ntiometer to provide the control signal All settings based on factory settings with the following exceptions PARAMETER CHANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOG POTENTIOMETER SET POINT P007 0 SELECT RUN STOP FROM TERMINALS MIDIMASTER Eco MICROMASTER Eco U M V W L2 L1 CLOSED HEALTHY 19 5 20 9 MAIN CONTACTOR L3 FAULT CONTACT A FUSES 4 2 3 1 B DIP SWITCHES PE N L3 L2 L1 I...

Page 67: ...h the following exceptions PARAMETER CHANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOG SET POINT P007 0 SELECT RUN STOP FROM TERMINALS P023 1 SELECT 4 20 mA RANGE MIDIMASTER Eco MICROMASTER Eco U M V W L2 L1 CLOSED HEALTHY 19 5 20 9 MAIN CONTACTOR L3 FAULT CONTACT A FUSES 4 3 B DIP SWITCHES PE N L3 L2 L1 4 20mA DC PUMP ITEM DESCRIPTION A RUN STOP SWITCH B 4 20 mA SPEED SETTING...

Page 68: ...CT RUN STOP FROM TERMINALS P053 18 FIXED FREQUENCY 3 P043 TERMINAL 7 P054 18 FIXED FREQUENCY 2 P042 TERMINAL 8 P055 18 FIXED FREQUENCY 1 P041 TERMINAL 16 P041 50 FIXED FREQUENCY 1 50 Hz P042 40 FIXED FREQUENCY 2 40 Hz P043 20 FIXED FREQUENCY 3 20 Hz V U W FUSES M MICROMASTER Eco MIDIMASTER Eco FAULT CONTACT CLOSED HEALTHY MAIN CONTACTOR C B A SPEED SELECTOR SWITCH OR BMS L1 L2 L3 20 9 7 8 16 19 L1...

Page 69: ...sed on factory settings with the following exceptions PARAMETER CHANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOG SETPOINT P007 0 P007 SELECT RUN STOP FROM TERMINALS P087 1 SELECT MOTOR THERMISTOR PROTECTION L1 20 9 5 3 4 L2 L3 V U W FUSES M A MICROMASTER Eco MIDIMASTER Eco FAULT CONTACT CLOSED HEALTHY 19 MAIN CONTACTOR 0 10V DC B 15 14 2 C DIP SWITCHES L1 L2 L3 N PE ITEM DESC...

Page 70: ...RY DEFAULTS SETTING DESCRIPTION P007 0 SELECT RUN STOP AND SPEED UP DOWN CONTROL FROM DIGITAL INPUT TERMINALS P053 11 INCREASE SPEED DIGITAL INPUT 3 TERMINAL 7 P054 12 DECREASE SPEED DIGITAL INPUT 4 TERMINAL 8 P062 11 INVERTER IS RUNNING RELAY 2 L1 20 21 22 5 9 7 8 L2 L3 V U W FUSES M MICROMASTER Eco MIDIMASTER Eco FAULT CONTACT CLOSED HEALTHY 19 MAIN CONTACTOR A CLOSED WHEN ECO RUNNING TO BMS OR ...

Page 71: ... 13 TERMINAL 7 SWITCH BETWEEN ANALOG SPEED SETTING AND Eco KEYPAD SPEED SETTING P054 9 TERMINAL 8 SWITCH BETWEEN LOCAL KEYPAD DISPLAY RUN STOP AND REMOTE DIGITAL INPUT TERMINAL RUN STOP ITEM DESCRIPTION A RUN STOP COMMAND FROM BMS B THREE POSITION KEY SWITCH ON MCC PANEL FOR LOCAL OFF REMOTE SELECTION SHOWN IN LOCAL KEYPAD MODE C 0 10V DC SPEED SETPOINT FROM BMS 5 9 8 7 3 4 2 V U W FUSES M A MICRO...

Page 72: ...ANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOG SET POINTS P007 0 SELECT RUN STOP VIA DIGITAL INPUT TERMINALS P053 24 SWITCH BETWEEN ANALOG SPEED SETPOINT LOCAL POTENTIOMETER AND SETPOINT 2 REMOTE BMS L1 20 9 5 10 11 7 1 3 4 L2 L3 V U W FUSES M A D MICROMASTER Eco MIDIMASTER Eco MOTOR CONTROL PANEL FAULT CONTACT CLOSED HEALTHY 19 MAIN CONTACTOR 2 0 20mA B C E BUILDING MANAGEME...

Page 73: ...E INTERNAL SETPOINT TO 0Hz P006 2 SELECT FIXED FREQUENCIES P007 0 SELECT RUN STOP VIA DIGITAL INPUT TERMINALS P041 10 FIXED FREQUENCY 1 10Hz P042 30 FIXED FREQUENCY 2 30Hz P047 50 FIXED FREQUENCY 6 50Hz P053 13 SELECT BETWEEN ANALOG AND DIGITAL INPUTS P054 6 FIXED FREQUENCY 2 P042 TERMINAL 8 P055 6 FIXED FREQUENCY 1 P041 TERMINAL 16 P356 6 FIXED FREQUENCY 6 P047 TERMINAL 17 20 3 4 2 5 9 7 V U W FU...

Page 74: ... SELECT RUN STOP VIA TERMINALS P012 10 MINIMUM SPEED 10Hz P201 1 PID ENABLED P202 1 PID PROPORTIONAL GAIN MAY NEED TUNING P203 0 P205 10 PID INTEGRAL GAIN MAY NEED TUNING P220 1 SWITCH OFF AT MINIMUM SPEED P211 20 P212 100 SELECT ANALOG PID INPUT FOR 4 20mA L1 20 9 5 1 3 4 2 9 2 11 10 L2 L3 V U W FUSES P mA 0 TO 10 BAR M A B C MICROMASTER Eco MIDIMASTER Eco FAULT CONTACT CLOSED HEALTHY 19 MAIN CON...

Page 75: ... Proportional Integral Capture Range Reference Setpoint Source P207 P203 P202 P204 P006 P910 Scaling Setpoint Memory P021 P022 P011 P051 to P055 P356 Fixed Digital via terminal rail Analog Input 1 Digital Frequency Setpoint P005 Up Down Keys on Keypad Note All inputs become percentages P001 7 Feedback Display P001 1 Setpoint Display P001 0 Output Frequency Display P006 1 P006 0 P006 2 Hz P041 to P...

Page 76: ...SETTING DESCRIPTION P006 1 SELECT ANALOG SETPOINT P007 0 SELECT RUN STOP VIA TERMINALS P012 10 MINIMUM SPEED 10Hz P053 22 DOWNLOAD OPe PARAMETER SET 0 P054 23 DOWNLOAD OPe PARAMETER SET 1 P201 1 PID ENABLED SEE ABOVE OPe SETTINGS P202 1 PID PROPORTIONAL GAIN MAY NEED TUNING P203 0 1 P205 10 PID INTEGRAL GAIN MAY NEED TUNING P220 1 SWITCH OFF AT MINIMUM SPEED P211 20 P212 100 SET ANALOG PID INPUT F...

Page 77: ...ANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOGUE POTENTIOMETER SETPOINT P007 0 SELECT RUN STOP VIA TERMINALS P016 1 FLYING RESTART ITEM DESCRIPTION A SPEED SETTING POTENTIOMETER 1K K1 INVERTER CONTACTOR K2 INVERTER CONTACTOR K3 DIRECT ON LINE CONTACTOR S1 START PUSHBUTTON S2 STOP PUSHBUTON S3 EMERGENCY STOP PUSHBUTTON F1 3 MAIN SUPPLY FUSES F4 CONTROL FUSE F5 THERMAL OVERLOAD...

Page 78: ...FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOGUE POTENTIOMETER SETPOINT P007 0 SELECT RUN STOP VIA TERMINALS P016 1 FLYING RESTART ITEM DESCRIPTION A SPEED SETTING POTENTIOMETER 1K K1 K2 INVERTER CONTACTORS K3 STAR CONTACTOR K4 K5 DIRECT ON LINE CONTACTORS S1 START PUSHBUTTON S2 STOP PUSHBUTON S3 EMERGENCY STOP PUSHBUTTON F1 3 MAIN SUPPLY FUSES F4 CONTROL FUSE F5 THERMAL OVERLOAD R...

Page 79: ...d All settings based on factory settings with the following exceptions PARAMETER CHANGES FROM FACTORY DEFAULTS SETTING DESCRIPTION P006 1 SELECT ANALOGUE POTENTIOMETER SETPOINT P007 0 SELECT RUN STOP VIA TERMINALS ITEM DESCRIPTION A RUN STOP SWITCH B SPEED SETTING POTENTIOMETER 1K F1 3 MAIN SUPPLY FUSES K1 MAIN CONTACTOR ...

Page 80: ...MC All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function which is placed on the European market as a single unit intended for the end user must comply with the EMC directive EEC 89 336 after January 1996 There are three ways by which the manufacturer assembler can demonstrate compliance Self Certification This is a manufacturer s declaration that the Eur...

Page 81: ...ernal filter see table Class 3 ECO1 1100 3 ECO1 315K 3 Class 1 ECO1 1100 3 ECO1 7500 3 with internal or external class A filter see table Class 2 ECO1 110K 3 ECO1 315 3 with external class A filter see table Class 2 ECO1 1100 3 ECO1 7500 3 with class B external filter see table Class 3 ECO1 400 4 ECO1 4500 4 Class 1 Compliance Table MIDIMASTER Eco IP56 Model No EMC Class ECO1 110 2 ECO1 4500 2 Cla...

Page 82: ...0 2 ECO1 4500 2 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 EN 55011 EN 55022 ECO1 300 3 ECO1 1500 3 IP56 only 6SE3290 0DG87 0FA5 6SE2100 1FC20 EN 55011 EN 55022 ECO1 1100 3 ECO1 1500 3 6SE3290 0DG87 0FA5 6SE2100 1FC20 EN 55011 EN 55022 ECO1 1850 3 ECO1 2200 3 6SE3290 0DH87 0FA5 6SE2100 1FC20 EN 55011 EN 55022 ECO1 3000 3 ECO1 3700 3 6SE3290 0DJ87 0FA6 6SE2100 1FC21 EN 55011 EN 55022 ECO1 4500 3 6SE3290...

Page 83: ...or the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 50082 2 EMC Phenomenon Standard Level Emissions Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 55011 Level A1 Immunity Supply Voltage Distortion IEC 1000 2 4 1993 Voltage ...

Page 84: ...system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 EMC Phenomenon Standard Level Emissions Radiated Emissions EN 55022 Level B1 Conducted Emissions EN 55022 Level B1 Immunity Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 1 kV power cables 0 5 kV control The MICROMASTER Eco and MIDIMASTER Eco ...

Page 85: ...eclaration of conformity and CE mark are not required However components must be designed in such a way that they will not cause EMC disturbances when properly installed Limits specified in EN 61800 3 Characteristic First Environment Domestic Second Environment Industrial Unrestricted Restricted Unrestricted Restricted Radiated Emissions Class B 10m Class A 30m No limits specified EMC warning requ...

Page 86: ...that a good electrical connection is made between the heatsink and the back panel removing paint if necessary to expose bare metal Wherever possible use screened leads for connections to the control circuitry Terminate both the ends of the cable neatly ensuring that unscreened wires are as short as possible Use cable glands whenever possible and earth both ends of the screen on the control cable S...

Page 87: ...12 8 EMC WIRING GUIDELINES TO MINIMISE EFFECTS OF EMI Frame Sizes A B and C Wiring guidelines to minimise effects of EMI MICROMASTER Eco frame size A Wiring guidelines to minimise effects of EMI MICROMASTER Eco Frame Size B ...

Page 88: ...ECO REFERENCE MANUAL 12 9 EMC Wiring guidelines to mnimise effects of EMI MICROMASTER Eco Frame size C ...

Page 89: ...nd prepare the connecting cable Trim the screen back so that it will not obstruct the connection of the cables into the mains input terminals L1 L2 L3 E of the inverter 2 Cover the loose strands of the cable screen with either a short length of heat shrink sleeve or some insulation tape This is to ensure that the screen is tidy and loose strands will not cause a nuisance 3 Fit the filter to the st...

Page 90: ...emove the eight screws securing the input terminal divider to the printed circuit board 3 Remove and discard the input terminal divider 4 Refit the eight screws in the board 5 Fit the filter to the mounting studs 6 Connect the output of the filter to the input terminals of the inverter using the bus bars supplied with the drive Filter mounted within the Frame Size 7 IP56 MIDIMASTER Eco ...

Page 91: ...ck signal These switches can only be accessed when the front cover is removed on the MICROMASTER Eco and MIDIMASTER Eco Frame size 4 5 and 6 the lower front cover is removed on the MIDIMASTER Eco Frame size 7 Open the front door on the MIDIMASTER Eco Frame sizes 8 9 The five DIP selector switches have to be set in agreement with Parameters P023 or P323 according to the operation of the inverter Th...

Page 92: ...ameter P199 can only be set to 0 or 1 2 setting the value to 0 tells the Eco to give access to the basic parameters only 3 setting the value to 1 gives access to the expert parameters Read only parameters The values of these parameters are factory set and provide the user with information For instance parameter P111 is a read only parameter and indicates the inverter s variable torque power rating...

Page 93: ...Display P Press P to enter parameter mode Use the up and down keys to select the required parameter number eg ramp up time P Press P to confirm that you wish to enter a value for that parameter The current value is displayed Use the up and down keys to change the required value P Press P to confirm that you have changed the value as required The parameter number is re displayed Use the up and down...

Page 94: ... setpoint i e speed at 5 Motor speed rpm which inverter is set to run Hz 6 USS serial bus status 2 Motor current A 7 PID Feedback signal 3 DC link voltage V 8 Output voltage V The default setting 0 displays the inverter output frequency If the inverter is in stand by mode the flashing display will alternate between the setpoint frequency and actual output frequency which will be 0 Hz when not bein...

Page 95: ...braking is applied if selected refer to parameter P073 in Expert mode U H T X H Q F I P D 7 LP H 5 D P S G R Z Q WLP H V Frequency setpoint source selection 0 2 0 The value of this parameter 0 1 or 2 selects the mode of control of the inverter s frequency setpoint 0 Digital motorised potentiometer keypad control potentiometer The inverter runs at the frequency set in P005 refer to Expert mode and ...

Page 96: ...ing restart disabled P016 2 Flying restart enabled Allows the inverted to start onto a spinning motor Always enter the correct motor nameplate details when enabling this feature Motor rating plate nominal frequency 0 150 0 50 00 60 0 North America Hz Motor rating plate nominal speed 0 999 Depends on inverter rating RPM Motor rating plate nominal current 0 1 590 0 Depends on inverter rating A Motor...

Page 97: ...lue enables or disables access to Expert mode parameters 0 Normal mode parameter values only can be changed 1 Expert mode parameter values can be changed in addition to the Normal mode parameters It is possible to reset all parameter values to their factory default settings using expert parameter P944 ...

Page 98: ...e parameter Display selection via P001 0 Output frequency Hz 1 Frequency setpoint i e speed at which inverter is set to run Hz 2 Motor current A 3 DC link voltage V 4 Motor torque nominal 5 Motor speed rpm 6 USS serial bus status 7 PID Feedback signal 8 Output voltage V The default setting 0 displays the inverter output frequency If the inverter is in stand by mode the flashing display will altern...

Page 99: ... Motor torque nominal 5 Motor speed rpm 6 USS serial bus status see section 9 2 7 PID Feedback signal 8 Output voltage V The display can be scaled via P010 Ramp up time 0 150 0 20 This is the time taken for the motor to accelerate from standstill to the maximum frequency The maximum frequency is set by parameter P013 Setting the ramp up time too short can cause the inverter to trip Fault code F002...

Page 100: ...ction 0 2 0 The value of this parameter 0 1or 2 selects the mode of control of the inverter s frequency setpoint 0 Digital motorised potentiometer Keypad control potentiometer The inverter runs at the frequency set in P005 refer to Expert mode and can be controlled with the up and down keys If P007 see below is set to 0 the frequency can be increased or decreased by setting any two of the digital ...

Page 101: ...aintain stable operation this value should not generally exceed the nominal rating plate motor nominal frequency when operating pumps and fans Skip frequency 1 Hz Not applicable in PID mode 0 150 0 0 0 A skip frequency can be set with this parameter to avoid the effects of resonance of the inverter Frequencies within the value of P019 of this setting are suppressed Stationary operation is not poss...

Page 102: ... 5th attempt the inverter will remain in the fault state The display flashes during this condition WARNING While waiting to re start the display will flash This means that a start is pending and may happen at any time Fault codes can be observed in P930 Skip frequency bandwidth Hz 0 0 10 0 2 0 Frequencies set by P014 P027 P028 and P029 that are within the value of P019 of all skip frequencies are ...

Page 103: ...st analogue input value i e 10 V or 20 mA determined by P023 and the setting of the DIP selector switches 1 2 and 3 see the DIP Selector Switches figure in this section This can be set to a lower value than P021 to give an inverse relationship between analogue input and frequency output i e f V I P021 P021 P022 P022 Note The output frequency is limited by values entered for P012 P013 Analogue inpu...

Page 104: ...ink voltage 0 V 1023 Vdc 4 104 Motor torque 250 250 100 P085 P082 x 9 55Nm 5 105 Motor RPM 0 Nominal motor RPM P082 Analogue output 2 MIDIMASTER Eco only 0 105 2 This provides a method of scaling the analogue output 2 in accordance with the table shown in P025 Skip frequency 2 Hz 0 150 0 0 0 See P014 Skip frequency 3 Hz 0 150 0 0 0 See P014 Skip frequency 4 Hz 0 150 0 0 See P014 Fixed frequency1 H...

Page 105: ...election control function DIN2 terminal 6 fixed frequency 4 0 24 10 See table overleaf Selection control function DIN3 terminal 7 fixed frequency 3 0 24 6 See table overleaf Selection control function DIN4 terminal 8 fixed frequency 2 0 24 6 See table overleaf Selection control function DIN5 terminal 16 fixed frequency 1 0 24 6 See table overleaf Selection control function DIN6 terminal 17 fixed f...

Page 106: ... Increase 12 Decrease frequency Off Decrease 13 Switch between analogue input frequency setting and digital keypad frequency setting Analogue setpoint Keypad Digital setpoint 14 Disable the ability to change parameters P enabled P disabled 18 Fixed frequencies 1 6 but input high will also request RUN when P007 0 Off On 19 External trip Off On 22 Download parameter set 0 from Ope Off Download 23 Do...

Page 107: ...meter P930 and P140 to P143 and section 7 2 Inverter does not trip see parameter P931 3 Active low relay OFF de energised or Active high relay ON energised Parameter Function Range default Description Notes Selection relay output RL2 0 13 1 Sets the relay function output RL2 terminals 21 and 22 refer to the table in P061 Current threshold for relay A 0 0 300 0 1 0 This parameter is used when P061 ...

Page 108: ... the braking period Additional heat is generated within the motor Braking is effective for the period of time set by P003 The DC brake can be activated using DIN1 to DIN6 see P051 to P055 and P356 WARNING Frequent use of long periods of DC injection braking can cause the motor to overheat If DC injection braking is enabled via a digital input then DC current is applied for as long as the digital i...

Page 109: ...rve for the motor de rating at low frequencies due to the reduced cooling effect of the shaft mounted cooling fan IN Nominal motor current P083 FN Nominal motor frequency P081 P074 1 5 P074 3 7 P074 2 6 P074 0 4 100 50 I 50 F 100 F 150 F SPEED CURRENT IN Nominal motor current P083 FN Nominal motor frequency P081 0 No de rating Suitable for motors with separately powered cooling or no fan cooling w...

Page 110: ...eased frequencies certain inverters may have their maximum continuous current 100 derated if the switching frequency is changed from the default value Model of full load de rating 16 kHz 8 kHz MICROMASTER Eco ECO1 75 3 100 100 ECO1 110 3 100 100 ECO1 150 3 100 100 ECO1 220 3 100 100 ECO1 300 3 100 100 ECO1 400 3 100 100 ECO1 550 3 100 100 ECO1 750 3 100 100 Model of full load de rating 16 kHz 8 kH...

Page 111: ...quency will automatically be returned to the setting once this temperature returns to normal Pulse frequency 4kHz 8kHz 0 480 540 Lineinput supplyvoltage Vac 16kHz 2kHz MICROMA STEREcoonly Note Thisderatingfunctionis doneautomatically Parameter Function Range default Description Notes Control mode 0 or 4 4 0 Multi motor mode 4 Energy saving mode see section 6 Starting boost 0 250 50 Sets additional...

Page 112: ...85 are changed from their factory default settings When the inverter is set up for North America operation P101 1 P081 will default to 60 Hz and P085 will indicate in hp range 016 to 530 Motor current limit 0 200 100 Defines the motor overload current as a of the Nominal motor current P083 allowed for up to one minute With this parameter and P186 the motor current can be limited and overheating of...

Page 113: ...d then set P088 to 0 Stator resistance Ω 0 01 199 99 Can be used instead of P088 to set the motor stator resistance manually The value entered should be the resistance measured across any two motor phases WARNING The measurement should be made at the inverter terminals with power off If the value of P089 is too high then an overcurrent trip F002 may occur Serial link slave address 0 30 0 Up to 31 ...

Page 114: ...1 Hz resolution 2 HSW is not scaled but represents the actual frequency value to a resolution of 0 01 Hz e g 5000 50 Hz Operation for Europe or North America Factory Default 0 for 230V Eco 2 for 380V to 500V Eco 2 for 525V to 575V Eco 0 2 0 or 2 This sets the inverter for European or North America supply and nominal rating plate frequency for the motor to 0 Europe 50 Hz and power ratings to kW 1 N...

Page 115: ...ECO1 220 2 28 ECO1 9000 3 3 ECO1 300 2 29 ECO1 110K 3 4 ECO1 75 2 ECO1 400 2 30 ECO1 132K 3 5 ECO1 110 2 ECO1 550 2 31 ECO1 160K 3 6 ECO1 150 2 ECO1 750 2 32 ECO1 200K 3 7 ECO1 220 2 ECO1 1100 2 33 ECO1 250K 3 8 ECO1 300 2 ECO1 1500 2 34 ECO1 315K 3 9 ECO1 400 2 ECO1 1850 2 35 10 ECO1 2200 2 36 ECO1 220 4 11 ECO1 3000 2 37 ECO1 300 4 12 ECO1 3700 2 38 ECO1 400 4 13 ECO1 4500 2 39 ECO1 550 4 14 ECO...

Page 116: ... nominal torque 0 250 Read only parameters These are copies of the values stored in P001 but can be accessed directly via the serial link DC link voltage V 0 1000 Motor RPM 0 9999 Output voltage V 0 1000 Most recent fault code 0 255 Read only The last recorded fault code see Fault Codes is stored in this parameter It is cleared when the inverter is reset This is a copy of the code stored in P930 M...

Page 117: ... gain 0 00 99 9 0 Integral gain D gain 0 0 999 9 0 Derivative gain Integral gain scaling 1 2400 1 The integral action time is multiplied by this value Transducer filtering 0 255 0 0 Filter off 1 255 Low pass filtering applied to transducer Integral capture range 0 100 100 Percentage error above which integral term is reset to zero Transducer type 0 1 0 0 An increase in motor speed causes an increa...

Page 118: ...witches 4 and 5 see the DIP Selector Switches figure in this section This can be set to a higher value than P322 to give an inverse relationship between analogue input and frequency output see diagram in P322 Maximum analogue frequency for analogue setpoint 2 Hz 0 150 0 50 0 60 North America Frequency corresponding to the highest analogue input value i e 10 V or 20 mA determined by P323 and the se...

Page 119: ...24 6 Control function selection DIN 6 See P051 P055 for description Inertia compensation 0 1 20 0 1 0 To ensure reliable starting on the fly this term may need to be adjusted dependent on load inertia For high inertia loads increase the setting until reliable re start occurs following short mains breaks Direct input output functions 0 7 0 Allows direct access to the relay outputs and the analogue ...

Page 120: ... P051 to P055 or P356 24 and the respective digital input is high Analogue output 2 current mA Models above 7 5kW only 0 0 20 0 0 0 Allows direct control of the analogue output 2 current if P720 4 5 6 or 7 Local USS mode 0 4 0 Sets the inverter for local control or USS control over the serial link 0 Local control 1 Remote control and setting of parameter values 2 Local control but USS control of f...

Page 121: ...orded fault code see Fault Codes is stored in this parameter It is cleared when the inverter is reset see P140 Reset to factory default settings 0 1 0 Set to 1 and then press P to reset all parameters except P101 to the factory default settings Previously set parameters will be overwritten including the motor parameters P080 P085 ...

Page 122: ... used Overheating of motor monitoring with PTC Check if motor is overloaded Check the connections to the PTC Check that P087 has not been set to 1 without a PTC being connected Inverter overtemperature internal PTC Check that the ambient temperature is not too high Check that the air inlet and outlet are not obstructed Check that the inverter s integral fan is working USS protocol time out Check t...

Page 123: ...t P006 Parameterise fixed frequency ies on the digital inputs Parameter fault P012 P013 Set parameter P012 P013 Digital input parameter fault Change the settings of digital inputs P051 to P055 and P356 Automatic calibration failure Motor not connected to inverter connect motor If the fault persists set P088 0 and then enter the measured stator resistance of the motor into P089 manually Parameter f...

Page 124: ...terminal rail Analog Input 1 Digital Frequency Setpoint P005 Up Down Keys on Keypad Note All inputs become percentages P001 7 Feedback Display P001 1 Setpoint Display P001 0 Output Frequency Display P006 1 P006 0 P006 2 Hz P041 to P044 P046 to P049 Dip Switches V or I Signal Type V or I P023 Setpoint from USS P910 P910 Intergral Scaling P205 Closed Loop Process Control HARDWARE SET UP Make sure th...

Page 125: ...rocess control are shown in the Closed Loop Process Control figure Other parameters which are also associated with closed loop process control are as follows P010 Scaling of display only if P001 1 4 5 7 or 9 P061 Relay output to indicate when controller has reached output limits value 012 or 013 P220 Auto switch off inverter output when control has reached minimum output level ...

Page 126: ...XIMUM MOTOR CABLE LENGTHS The tables shown below give an indication of the maximum motor cable allowed to be connected to the inverter without the use of additional output chokes I is the motor current and IN is the nominal motor current P083 Many application do not require 150 overload i e I IN 1 5 therefore this ratio may be reduced using P186 instantaneous current limit offering the added benef...

Page 127: ... 110 120 110 175 170 170 165 200 200 200 200 200 200 1 3 130 115 130 115 175 170 170 165 200 200 200 200 200 200 1 2 140 120 140 120 175 170 170 165 200 200 200 200 200 200 1 1 150 130 150 130 175 170 170 165 200 200 200 200 200 200 1 0 160 140 160 140 175 170 170 165 200 200 200 200 200 200 380V 500V MICROMASTER Eco Screened cable Fmax 4kHz Switching Frequency Current I IN ECO1 110 3 ECO1 150 3 E...

Page 128: ...75 75 a a 52 52 a a b b a a ECO1 5500 3 460V 102 0 102 0 a a 102 0 100 8 a a 102 0 91 7 a a 93 5 82 6 a a ECO1 7500 3 460V 138 0 138 0 a a 138 0 136 4 a a 138 0 124 0 a a 126 5 111 7 a a ECO1 9000 3 460V 168 0 168 0 a a 168 166 a a 168 151 a a 154 136 a a ECO1 110K 3 460V 210 193 a a 157 145 a a b b a a b b a a ECO1 132K 3 460V 260 239 a a 195 179 a a b b a a b b a a ECO1 160K 3 460V 315 290 a a 2...

Page 129: ... 79 9 79 9 a a ECO1 5500 3 460V 102 0 102 0 a a 102 0 102 0 a a 102 0 102 0 a a 102 0 102 0 a a ECO1 7500 3 460V 138 0 138 0 a a 138 0 138 0 a a 138 0 138 0 a a 138 0 138 0 a a ECO1 9000 3 460V 168 0 168 0 a a 168 0 168 0 a a 168 0 168 0 a a 168 0 168 0 a a ECO1 110K 3 460V 210 210 a a 210 210 a a 210 210 a a 210 210 a a ECO1 132K 3 460V 260 260 a a 260 260 a a 260 260 a a 260 260 a a ECO1 160K 3 ...

Page 130: ...9 8 a a ECO1 5500 3 460V 102 0 102 0 a a 102 0 102 0 a a 102 0 102 0 a a 102 0 101 9 a a ECO1 7500 3 460V 138 0 138 0 a a 138 0 138 0 a a 138 0 138 0 a a 138 0 137 9 a a ECO1 9000 3 460V 168 0 168 0 a a 168 0 168 0 a a 168 0 168 0 a a 168 0 167 9 a a ECO1 110K 3 460V 210 210 a a 210 210 a a 210 210 a a 210 200 a a ECO1 132K 3 460V 260 260 a a 260 260 a a 260 260 a a 260 247 a a ECO1 160K 3 460V 31...

Page 131: ...T DE RATING WITH RESPECT TO ALTITUDE 100 90 80 70 60 100 90 80 70 60 500 1000 2000 3000 4000 Installation altitude in m above sea level Max rated input voltage in Max rated current in Installation altitude in m above sea level 500 1000 2000 3000 4000 ...

Page 132: ...l only from 110kW to 315kW EMC Filter for EN55011B IP20 Footprint External to 90kW Motor Reactors chokes for long motor cables IP00 Yes Yes Motor dV dt filters IP00 Yes Yes Mains input reactors IP00 Yes Yes SIMOVIS Version 5 2 Software database program for commissioning and parameter set upread download storage 6SE3290 0XX87 8SA2 n a Available End March 1999 Available End March 1999 Panel Mounting...

Page 133: ...parameter sets OPe mounts directly on MICROMASTER Eco and MIDIMASTER Eco Door mounting kit with IP54 protection included Built in RS232 to RS485 Converter for simple connection to computer External supply connector for remote operation and off line programming The OPe has several practical uses for example The OPe may be mounted directly onto the inverter and used to control the drive directly The...

Page 134: ... CADUTA DI TENSIONE 0 2V E CAIDA DE TENCION 0 2V NL SPANNINGSVERLIES 0 2V DK SPENDINGS FALD 0 2V 0 2V 50mm MIN 5 0m G85139 J1762 U500 A1 Desc Date Iss Desc Date A1 ENGLISH DEUTSCH FRANCAIS ESPANOL ITALIANO NEDERL DANSK 1 RUN STOP 0 3 RUN STOP D REDUZIERUNG GB DECREASE VALUE DOWN F DIMINUER FREQUENCE DOWN I DIMINUZIONE DEL VALORE GIU E DECREMENTAR VALOR ABAJO NL VERLAAG WAARDE LAGER DK FORMINDSK VA...

Page 135: ...ECO OPe 1 MOLEX 08 50 0032 MOLEX 22 01 2051 2 RS232 OPe RS232 RS485 2 1 6V DC 250 mA 2 1 3 4 5 7 6 8 9 n c n c n c n c n c 6V DC 250 mA 6V DC 250 mA RS232 RS232 RS232 5 4 3 2 1 ISOL_0V EXT_RTS EXT_RXD EXT_TXD n c uP RS485 ISOL_ 5V RS485 P n c 0V ISOL_0V RS485 N 5V RS232 OPe MICROMASTER ECO MIDIMASTER ECO 1 1 2 3 4 5 6 7 8 9 KIT 6SE3290 0XX87 8SO 6V 0V ...

Page 136: ... MIDIMASTER Eco inverters have external separate filters MIDIMASTER Eco units are also available with built in filters Full installation instructions and information concerning the appropriate filters are given below Input EMC Filter Order Numbers for IP20 21 MICROMASTER ECO MIDIMASTER ECO Units Model Type Maximum Variable Torque Continuous Input Current A Frame Size EMC Input Filter Class A Order...

Page 137: ...100 1FC21 ECO1 3700 3 79 6 6SE3290 0DJ87 0FA6 6SE2100 1FC21 ECO1 4500 3 96 6 6SE3290 0DJ87 0FA6 6SE3290 0DK87 0FB7 ECO1 5500 3 113 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 ECO1 7500 3 152 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 ECO1 9000 3 185 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 ECO1 110K 3 210 8 6SE7033 2ES87 0FA1 not available ECO1 132K 3 260 8 6SE7033 2ES87 0FA1 not available ECO1 160K 3 315...

Page 138: ...1 2200 2 87 6 6SE3290 0DJ87 0FA6 6SE2100 1FC21 ECO1 3000 2 105 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 ECO1 3700 2 113 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 ECO1 4500 2 152 7 6SE3290 0DK87 0FA7 6SE3290 0DK87 0FB7 380 500V 10 3ac 380 460V 10 3ac 380 460V 10 3ac ECO1 300 3 11 1 B 6SE3290 0DG87 0FA5 6SE2100 1FC20 ECO1 400 3 13 6 C 6SE3290 0DG87 0FA5 6SE2100 1FC20 ECO1 550 3 17 1 C 6SE3290 0DG87 0FA...

Page 139: ... not available ECO1 550 4 10 4 not available not available ECO1 750 4 12 4 not available not available ECO1 1100 4 18 4 not available not available ECO1 1500 4 24 4 not available not available ECO1 1850 4 29 5 not available not available ECO1 2200 4 34 5 not available not available ECO1 3000 4 45 6 not available not available ECO1 3700 4 55 6 not available not available ECO1 4500 4 65 6 not availa...

Page 140: ...d Torque of screw 0 7 Nm Earth Stud M4 Rated Torque 1 5 Nm 6SE3290 0DB87 0FA3 6SE3290 0DB87 0FB3 Rating Label 4 x Fixing holes 4 8mm Inverter mounting holes x 4 M4 thread depth max 5mm Tightening Torque 1 5Nm max Terminal 2 5 mm2 Rated Torque of screw 0 7 Nm Earth Stud M4 Rated Torque 1 5 Nm Reducer Pg16 Pg9 Cable Gland Pg9 Fork crimp Stud size 3 5mm Inside wire crimp diameter 2 3mm Hexagonal flat...

Page 141: ...thread depth max 5mm Tightening Torque 3 0Nm 4 x Fixing holes 5 8mm Terminal 4 mm 2 Rated Torque of screw 1 5 Nm Earth Stud M4 Rated Torque 1 5 Nm Reducer Pg16 Pg9 Cable Gland Pg9 Fork crimp Stud size 3 5mm Inside wire crimp diameter 3 4mm Hexagonal flat nut Pg16 Rated torque 7 0 Nm Litz wire AWG12 Style 1015 ...

Page 142: ...WG 6 50A 400 20 90 0 2 6 6 0 2 151 max Marking Screened LINE LOAD 1 0 1 32 5 1 60 5 1 97 0 3 110 41 5 0 5 Stud M6 Block terminal 16mm2 L1 L3 Technical Data Rated Voltage Rated Current Test Voltage IEC Climatic Category Feeder Resistor Leakage Current Approx Weight 440 250V 50 60 Hz 35A Referred ambient 40 C 1770 V 2s line line 2700 V 2s line case In accordance with IEC 68 1 ...

Page 143: ...90 0 2 6 6 0 2 151 max Beschriftung Abschirmgeflecht LINE LOAD 1 0 1 32 5 1 60 5 1 97 0 3 110 41 5 0 5 Anschlussbolzen M6 Anschlussklemmen 16mm2 L1 L3 Technical Data Rated Voltage Rated Current Test Voltage IEC Climatic Category Feeder Resistor Leakage Current Approx Weight 440 250V 50 60 Hz 50A Referred ambient 40 C 1770 V 2s line line 2700 V 2s line case In accordance with IEC 68 1 ...

Page 144: ...nschlussbdzen M10 Litze AWG 4 Abschirmgeflecht Beschriftung 32 1 89 1 170 155 0 3 48 5 0 5 60 1 18 1 1 0 1 141 max Technical Data Rated Voltage Rated Current Test Voltage IEC Climatic Category Feeder Resistor Leakage Current Approx Weight 440 250V 50 60 Hz 96A Referred ambient 40 C 1770 V 2s line line 2700 V 2s line case In accordance with IEC 68 1 L1 L2 L3 18 2 400 20 ...

Page 145: ...lter N L3 L2 L1 N L3 L2 L1 74 0 5 1 2 0 1 120 0 4 10 0 4 110 110 max 0 4 16 0 5 62 0 8 105 1 155 0 3 82 5 0 2 82 5 0 2 32 1 6 6 404 max 301 max 0 2 171 max 141 max Terminal stud M10 Terminal blocks 95 mm2 Marking 4 x M6 6 mm deep LINE LOAD Line Load L1 L2 L3 L1 L2 L3 ...

Page 146: ...NCE MANUAL 15 15 6SE2100 1FC20 Class B EMC Input Filter DA64 5005 115 140 max 156 L1 L2 L3 PE 6 6 max 281 max 231 max 91 max 125 8 10mm connecting terminals 2 Labeling Supply Load M6 connecting bolts L1 L2 L3 PE ...

Page 147: ... MANUAL 15 16 6SE2100 1FC21 Class B EMC Input Filter DA64 5004 82 5 155 max 171 L1 L2 L3 PE L1 L2 L3 PE 82 5 6 6 max 409 max 331 max 141 max 141 25mm connecting terminals 2 Labeling Supply Load M10 connecting bolts ...

Page 148: ...ECO REFERENCE MANUAL 15 17 6SE3290 ODK87 OFB7 Class B EMC Input Filter ...

Page 149: ... cause early life failures to equipment such as power factor correction capacitor banks It is therefore desirable to reduce the harmonics generated by inverters to an acceptable level Mains Supply Line Reactors Selection Line Reactors are used to reduce the harmonics produced by inverters and will assist the installation engineer to meet the relevant harmonic standards They are also used to increa...

Page 150: ...ply Impedance with a 2 Line Reactor fitted 1 Mains Supply Impedance with a 4 Line Reactor fitted 208 240V 3ac Fundamental 100 100 100 Type ECO1 2200 2 5 th 72 9 56 3 39 4 and below 7 th 48 4 31 3 14 7 11 th 10 6 6 6 6 9 13 th 5 5 6 6 3 4 208 240V 3ac Fundamental 100 100 100 Type ECO1 3000 2 5 th 32 29 2 26 0 and above 7 th 9 6 7 9 6 9 11 th 7 8 7 0 5 9 13 th 3 7 3 6 3 4 380 500V 3ac Fundamental 10...

Page 151: ...edence supplies H x W x D mm kg 208 V 240 V 50 60 Hz ECO1 75 2 4EP3200 1US 108x88 5x57 5 0 7 ECO1 110 2 4EP3200 1US 108x88 5x57 5 0 7 ECO1 150 2 4EP3400 1US 122x124x73 1 4 ECO1 220 2 4EP3400 1US 122x124x73 1 4 ECO1 300 2 4EP3500 0US 139x148x68 1 9 EC01 400 2 4EP3600 4US 139x148x78 2 5 ECO1 550 2 4EP3600 5US 139x148x78 2 8 ECO1 750 2 4EP3700 2US 159x178x73 3 3 ECO1 1100 2 4EP3800 2US 193x178x88 4 E...

Page 152: ... 220x206x128 12 ECO1 9000 3 4EU2551 4UA00 4EU2551 6UA00 220x206x128 15 3 380V 50Hz 480V 60Hz ECO1 110K 3 4EU2551 8UA00 220x206x128 16 4 ECO1 132K 3 4EU2751 0UB00 250x235x146 22 8 ECO1 160K 3 4EU2751 7UA00 250x235x146 23 ECO1 200K 3 4EU2751 8UA00 250x235x146 26 8 ECO1 250K 3 4EU3051 5UA00 280x264x155 38 2 ECO1 315K 3 4EU3051 6UA00 280x264x155 40 3 525V 575V 50 60Hz ECO1 400 4 4EP3400 3US 122x124x73...

Page 153: ...50Hz ECO1 110 3 3x4EM4605 4CB 61x51x73 each 0 5 ECO1 150 3 3x4EM4605 6CB 61x51x73 each 0 5 ECO1 220 3 3x4EM4605 6CB 79x69x86 each 1 0 ECO1 300 3 3x4EM4807 4CB 79x69x86 each 1 0 ECO1 400 3 3x4EM4807 6CB 79x69x86 each 1 1 ECO1 550 3 4EP3700 7US 4EP3800 8US 159x178x73 159x178x88 3 3 ECO1 750 3 4EP3801 0US 4EP3800 8US 193x178x88 3 8 ECO1 1100 3 4EP3900 5US 4EP4001 0US 181x219x99 181x219x119 6 1 ECO1 1...

Page 154: ...0 335x314x169 47 1 ECO1 250K 3 4EU3651 4UB00 335x314x169 55 2 ECO1 315K 3 4EU3651 6UC00 335x314x169 58 525V 575V 50 60Hz ECO1 400 4 3x4EM4807 1CB 79x69x86 each 1 1 ECO1 550 4 3x4EM4911 7CB 85x85x91 each 1 8 ECO1 750 4 4EP3800 8US 193x178x88 5 ECO1 1100 4 4EP3800 8US 193x178x88 5 ECO1 1500 4 4EP4001 0US 181x219x119 8 8 ECO1 1850 4 4EP4001 0US 181x219x119 8 8 ECO1 2200 4 4EP4001 2US 181x219x119 8 3 ...

Page 155: ... M4 55 122 96 124 33 1 44 112 4EP34 73 4 8 9 M4 59 122 96 124 42 1 53 112 4EP35 68 4 8 9 M4 57 139 120 148 39 90 48 136 4EP36 78 4 8 9 M4 62 139 120 148 49 90 58 136 4EP37 73 5 8 11 M5 60 159 150 178 49 113 53 166 4EP38 88 5 8 11 M5 67 159 150 178 64 113 68 166 4EP39 99 7 13 M6 62 181 182 219 56 136 69 201 4EP40 119 7 13 M6 72 181 182 219 76 136 89 201 Retaining slot at the center of the foot Term...

Page 156: ...e reactor Type b1 max mm d1 mm d2 mm d3 mm e max mm h max mm l1 max mm l2 max mm n1 IT12 mm n2 IT12 mm n3 IT12 mm n4 IT12 mm 4EP38 88 5 8 11 M5 86 193 150 178 64 113 68 166 4EP39 99 7 13 M6 91 5 220 182 219 56 136 69 201 4EP40 119 7 13 M6 101 5 220 182 219 76 136 89 201 Terminal 8WA1304 Cross sections Solid 1 0 mm to 16 0 mm for ILn 40 A to 50 A Stranded 10 0 mm to 25 0 mm Stranded 2 5 mm 2 to 16 ...

Page 157: ...unting holes acc to DIN 41308 Three phase line reactor Type b1 max mm d1 mm d2 mm d3 mm e max mm h max mm l1 max mm l2 max mm n1 IT12 mm n2 IT12 mm n3 IT12 mm n4 IT12 mm 4EP38 88 5 8 11 M5 76 153 150 178 64 113 68 166 4EP39 99 7 13 M6 73 179 182 219 56 136 69 201 4EP40 119 7 13 M6 83 179 182 219 76 136 89 201 Flat Connector Rated current ILn A a1 mm a2 mm a3 mm a4 mm a5 mm 51 to 80 30 20 3 10 9 a ...

Page 158: ...4 M6 4EU36 169 n 10 18 M8 180 335 345 314 360 138 264 M6 4EU39 174 12 18 M10 197 385 405 366 410 141 316 M6 4EU43 194 15 22 M12 212 435 458 416 460 155 356 M6 4EU45 221 15 22 M12 211 435 458 416 460 182 356 M6 4EU47 251 15 22 M12 231 435 458 416 460 212 356 M6 4EU50 195 12 5 12 5 M10 220 565 533 470 518 158 410 M12 4EU52 220 12 5 12 5 M10 242 565 533 470 518 183 410 M12 Flat connector Rated curren...

Page 159: ...can be prevented by the installation of an output reactor The recommended motor cable lengths for screened and unscreened cables when output reactors are fitted are shown within the table below Maximum Cable Length m for MICROMASTER Eco MIDIMASTER Eco Inverter Rating kW Standard no output reactor fitted Output Reactor Fitted Output Reactor Fitted Screened Cable Unscreened Cable Screened Cable Unsc...

Page 160: ...200 300 300 400 400 500 160 200 300 300 400 400 500 200 200 300 300 400 400 500 250 200 300 350 450 400 550 315 300 300 350 450 400 550 It is often a simpler and more economic connection solution to select an Eco inverter rating which is one kW rating larger rather than to fit an output reactor see section 14 for de rating information The maximum switching frequency must be limited to 2kHz for iro...

Page 161: ...6SE7023 4ES87 1FE0 6SE7023 4ES87 1FF0 ECO1 1850 3 18 5 6SE7024 7ES87 1FE0 6SE7024 7ES87 1FF0 ECO1 2200 3 22 6SE7024 7ES87 1FE0 6SE7024 7ES87 1FF0 ECO1 3000 3 30 6SE7027 2ES87 1FE0 6SE7027 2ES87 1FF0 ECO1 3700 3 37 6SE7027 2ES87 1FE0 6SE7027 2ES87 1FF0 ECO1 4500 3 45 6SE7031 0ES87 1FE0 6SE7031 0ES87 1FF0 ECO1 5500 3 55 6SE7031 5ES87 1FE0 6SE7031 5ES87 1FF0 ECO1 7500 3 75 6SE7031 5ES87 1FE0 6SE7031 ...

Page 162: ...022 6ES87 1FE0 2 180 165 219 119 89 201 M6 9 2 6SE7023 4ES87 1FE0 2 265 206 267 107 77 249 M6 11 6SE7024 7ES87 1FE0 5 220 103 197 104 69 70 176 55 M6 20 6SE7027 2ES87 1FE0 3 221 206 267 107 77 77 249 M6 11 6SE7031 0ES87 1FE0 3 221 206 267 107 77 77 249 M6 17 6SE7031 5ES87 1FE0 5 220 100 197 128 81 94 176 59 M6 25 6SE7031 8ES87 1FE0 5 250 119 281 146 98 101 200 65 M8 30 6SE7032 6ES87 1FE0 5 250 121...

Page 163: ...1W2 135 1 225 300 Type H mm a mm Weight appr kg 6SE7016 1ES87 1FF1 230 max 50 8 5 6SE7021 8ES87 1FF1 230 max 50 8 5 6SE7022 6ES87 1FF0 280 max 50 9 5 6SE7023 4ES87 1FF0 280 max 50 12 0 6SE7024 7ES87 1FF0 280 max 60 16 4 6SE7027 2ES87 1FF0 280 max 50 14 0 6SE7031 0ES87 1FF0 280 max 60 16 7 ...

Page 164: ... 63 A M8 bolts rated current from 63 A to 100 A M10 bolts rated current from 100 A to 400 A Type H mm D mm h mm Weight appr kg 6SE7031 5ES87 1FF0 255 max 260 225 23 6SE7031 8ES87 1FF0 255 max 260 225 31 6SE7032 6ES87 1FF0 295 max 260 270 32 6SE7033 2ES87 1FF0 295 max 260 270 41 6SE7033 7ES87 1FF0 295 max 260 270 45 6SE7035 1ES87 1FE0 295 max 280 270 52 6SE7037 0ES87 1FE0 295 max 280 270 65 ...

Page 165: ...be limited to 2kHz dV dt Filter Order Numbers Inverter Power Rating kw dV dt Filter part Number dV dt Filter Size ECO1 110 3 1 1 6SE7016 2FB87 1FD0 B ECO1 150 3 1 5 6SE7016 2FB87 1FD0 B ECO1 220 3 2 2 6SE7016 2FB87 1FD0 B ECO1 300 3 3 0 6SE7021 5FB87 1FD0 B ECO1 400 3 4 0 6SE7021 5FB87 1FD0 B ECO1 555 3 5 5 6SE7021 5FB87 1FD0 B ECO1 750 3 7 5 6SE7021 5FB87 1FD0 B ECO1 1100 3 11 6SE7022 2FC87 1FD0 ...

Page 166: ...O REFERENCE MANUAL 15 35 Installation of dV dt Output Filters D H W d c b f 1 a 1 1 2 lugs left and right dV dt Output Filters Frame Sizes A D D H c d W e b a f 1 dV dt Output Filters Frame Sizes E and S ...

Page 167: ...W mm 90 135 180 270 250 270 D mm 350 350 350 350 350 450 a mm 45 67 5 90 45 45 45 b mm 16 16 16 16 10 10 c mm 100 100 100 100 350 350 d mm 250 250 250 250 400 400 f mm 425 425 600 600 1025 1425 Weight approx kg no filter 20 27 no filter 55 95 Note For sizes D E and S 2 lugs left and right ...

Page 168: ...s the recommended Technical Specification for Variable Speed Drives VSD when used within HVAC applications The specification covers the VSD design operation performance testing and support requirements for the project The specification may be used in whole or in part by Building Services Consultants in order to assist with the preparation of tender documentation ...

Page 169: ...Quality Assurance and Standards 4 Performance Requirements 5 Basic Parameter Settings 6 Expert Advanced Parameter Settings 7 Protection Functions Features 8 Control Signals 9 Communication 10 Harmonics on Mains Supply System 11 EMC 12 Output chokes 13 Commissioning Documentation 14 Equipment Preference ...

Page 170: ... 6 pulse Rectifier 2 DC link capacitors 3 Inverter stage with Insulated Gate Bipolar Transistor IGBT power modules across the entire range GTO or BJT devices shall not be acceptable 4 Control and display panel The VSD shall have high efficiency and have low maintenance requirements The VSD shall provide an adjustable output frequency and voltage utilising the principles of Pulse Width Modulation P...

Page 171: ...l be UL and CUL listed for power conversion equipment 5B33 for use in pollution degree 2 environments and labelled accordingly The VSD shall comply with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC and shall be CE marked accordingly The VSD units shall be certified for compliance with the following standards EN 60146 1 1 Semiconductor converters General...

Page 172: ...15 380 500 VAC 10 525V 575V 15 3AC Output voltage stability 1 Service factor 1 0 Power unit rating 100 rated continuous current Power factor At least 0 98 prime power factor or better Efficiency Minimum level at 97 at 100 load Digital stability 1 Analogue stability 0 02 Frequency stability 0 05 Overload capability 110 for 60 seconds 5 Basic Parameter Settings The VSD shall have at least the follow...

Page 173: ...rent RAM EPROM EPROM malfunction Serial communication time out Digital input external fault VSD power stage over temperature Motor I2t overload protection Motor PTC input facility for motor winding temperature monitoring Memory register for storage of the last four fault codes Memory register for storage of the last warning event The VSD shall have at least the following additional features Abilit...

Page 174: ...nterface as standard allowing the VSD to be used in conjunction with an external system within a multi drop LAN configuration The interface shall allow all the various parameter settings of the VSD to be programmed via BMS control In addition the VSD shall have the capability to retain these setting within the non volatile EEPROM memory The VSD shall incorporate a clear and easy to operate user in...

Page 175: ...ds EN 61000 4 8 50Hz 30A m Electrostatic Discharge EN 61000 4 2 8kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2kV control Surge Immunity EN61000 4 5 4kV common mode 2kV differential Radio frequency electromagnetic field amplitude modulated ENV 50 140 80 1 000Mhz 10 V m 80 AM power and signal lines Radio frequency electromagnetic field pulse modulated ENV 50 204 900 MHz 10V m ...

Page 176: ...nclosed and shipped with the VSD Further documentation and literature shall be made available upon request The Operating Instructions shall be kept small and simple so that the commissioning and installation of standard fan and pump applications can be easily and quickly completed The information within the Operating Instructions shall be safety and CE UL compliance introduction mechanical install...

Page 177: ... 6 P062 1 P065 1 0 P066 0 P073 0 P074 1 P076 Variant Dependent P077 4 P079 50 P080 P081 P082 P083 P084 P085 P086 100 P087 0 P088 1 Value depends on rating of the inverter Parameter Default Your setting P089 P091 0 P092 6 P093 0 P094 50 0 60 North America P095 0 P101 2 Goes to either 0 or 1 after first energised P111 P112 P113 P121 1 P124 1 P128 120 P131 P132 P133 P134 P135 P136 P140 P141 P142 P143...

Page 178: ...d for motor Param eter 082 0 9999 U m in Nominal rating plate current for m otor Param eter 083 0 1 300A Nominal rating plate voltage for m otor Param eter 084 0 1000V Nominal rating plate power for motor Param eter 085 0 12 250 kW Enable Expert para Param eter 199 0 Basic param eter 1 Expert parameter Basic Param eters Autom atic restart after mains failure Param eter 015 0 display 1 enable Autom...

Page 179: ...of rotation 10 8 Display mode parameters 13 4 E Eco operating instruction manual 2 1 Eco reference manual 2 1 Electrical installation 10 1 Environmental considerations 8 11 EMC compatibility 12 1 EMC guidelines 12 1 Emissions 12 1 EMC filters 15 5 EMC filters 5 10 EMC filter restrictions 8 3 EMC law 12 6 EMI 12 7 EMV filters 5 10 Energy control optimization 6 1 Energy savings 4 1 Energy savings 6 ...

Page 180: ...rame sizes 9 3 Fuse ratings 10 7 H Hardware set up 13 34 Harmonic input reactors 15 18 I Induction motors 3 1 Input reactor chokes 15 18 K Keypad 13 1 L Load considerations 8 8 Low frequency harmonics 8 3 M Mains input reactors 5 11 Motor cable lengths 14 1 Motor limitations 8 6 Motor overload protection 10 8 Multi motor connection 10 8 N Noise 4 1 ...

Page 181: ...description and applications 2 1 Pulse width modulation 3 5 Pulse width modulation 7 1 R RFI suppression filters 15 5 S Serial communication 4 2 Standard features 5 1 Star or delta motor connections 10 8 Supply tolerance 8 1 Supply distribution 8 2 Switching frequency for low motor noise 7 1 T Technical features 5 2 Terminals motor 10 3 Terminals control 10 9 Thermal protection and automatic de ra...

Page 182: ...ariable frequency inverter 3 4 Variable speed drives 3 1 Variable speed drives 16 1 Variable torque applications 8 9 Voltage and current de rating altitude 14 6 W Wear and tear 4 2 Wiring guidelines to minimize effects of EMI 12 8 ...

Page 183: ......

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