Siemens CLM Series Instructions & Installation Manual Download Page 3

Installation - BE SURE POWER IS OFF 

The nameplate ratings of the contactor must agree with the 

power supply and the rating of the load. Contactor mounting 

should be solid to prevent vibration. The contactor must be 

mounted in a vertical plane. Before making any connections, 

be certain that all leads to be handled are de-energized. With 

power off, operate contactors, relays and interlocks to see 

that they work freely. See that all terminals and connections 

are clean and tight. For electrical connection, wire per one of 

the  schematics  shown  in  Fig.  2  thru  4  depending  on  the 

desired control. 

The  auxilliary  contact  unit  is  retained  in  a  metal  bracket  by  a 

spring clip and retainer screw. The auxiliary contact is operated 

by a metal operator mounted on the crossbar. To remove the 

contact  unit  loosen  the  retainer  screw  (turn  counterclockwise) 

several times and slide the auxiliary contact unit out of the brack-

et cavity. 
When  the  auxiliary  contact  unit  is  properly  installed  and  the 

contactor  is  fully  closed,  the  auxiliary  contact  stroker  can  be 

manually  depressed  1/16  inch  further.  If  adjustment  is  neces-

sary, open or close the slot in the end of the operator to obtain 

the necessary 1/16 inch additional travel. 

Coil Replacement 

- refer to Figure 1, Tables 2 and 4.

Pickup coil: Remove all power to the contactor and the operat-

ing  coils.  Remove  tt·,e  coil  leads  from  the  pickup  coil  (7). 

Loosen the two bolts (1) holding the arc chute (2). Gently lower 

the  crossbar  assembly  (3).  Remove  the  old  coil  from  the 

magnet by removing the two mounting screws ( 4). Place the 

new coil on the contactor and replace 

Arc Chute 

- refer to Figure 1, Table 2 

Caution:  The  contactor  must  never  be  operated  in  a 

power circuit unless the arc chute is securely bolted in 

place. 

The arc chute (2) provides the mechanical stop for the moving 

contact assembly while maintaining the proper open gap for 

the main contacts. The arc chute also contains the De-ion

® 

type arc quenchers. Two front accessible bolts (1) hold the arc 

chute in place. This arc chute requires no maintenance except 

for  periodic  inspection  for  grid  damage  or  ceramic  liner 

burn-through by fault conditions. 

Range of Conductor Sizes 

Contactor 

Rating 

300A 

400A 

CU/AL 

Terminals 

#4 AWG - 600 kcmil 

(2)  #2 AWG-350 kcmil 

Terminals are marked as suitable for either copper 

or aluminum conductors. 

Power Circuit Terminals

Location (Qty.) 

Arc Chute Screw (2) 

Coil Mounting Screw (2) 

Pick Up Coil Terminal Screw (2) 

Drop Out Solenoid Terminal Screw (2) 

Stationary Contact Screw (1 per pole) 

Power Wire Lugs - 300A CLMOG .. . 

Power Wire Lugs - 400A CLMOH .. . 

Lug Mounting bolt (2 per pole) 

Armature Mounting Screw (4) 

Moving Contact Pivot Screw (2 per pole) 

Shunt Screws (2 per pole) 

Magnet Mounting Screw (2) 

Solenoid Mounting Screws 0.190-32 ( 4) 

Latch  Bolts 0.250-20 (2) 

Adjusting Screw Jam Nuts 0.250-20  (2) 

Coil Clearing Auxiliary Terminals (4) 

Pivot Bolt 0.312-18 (1) 

Latch Pin 0.312-18 (1) 

Flexlock Nut on Latch Pin 

Interlock Support Mounting Screws 

0.312-18 (2) 

Bracket Mounting Screw 0.250-20 (1) 

Striker Mounting Screw 0.190-32 (1) 

Coil-Clearing Auxiliary Mounting Screws 

0.190-32 (2) 

Driving 

Torque 

(lb.-in.) 

90-100

15-18

15-18

15-18

150-175

500-525

275-300

400-440

100-120

70-80

150-175

150-175

25-30

90-100

60-80

15-18

60-80

60-80

17-20

60-80

35-40

10-12

17-20

Table 2 - Recommended Driving Torque 

Fig. 2   Connection Diagram for Common/Separate  

Control with Momentary Pushbutton or 

 

ON-OFF Selector Switch 

Auxiliary Contact 

A  maximum  of  two  auxilliary  contacts  can  be  installed  on  each 

contactor (see Figures 5 & 6 for location and Table 5 for the auxilli-

ary units catalog numbers and their contact configurations). 

3

Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092

A5E49381767A

Summary of Contents for CLM Series

Page 1: ...r closes the latch lever hooks over the latch pin to mechanically latch the contactor closed The Coil Clearing Auxiliary Contact deenergizes the closing coil Opening When the Trip pushbutton is operated the trip solenoid coil is energized unhooking the latch lever from the latch pin which allows the contactor to open As the contactor opens the Coil Clearing Auxiliary Contact deen ergizes the trip ...

Page 2: ...Fig 1 400 Ampere CLM0H03 Contactor Exploded View 1 8 2 9 4 7 6 14 12 18 15 13 14 11 3 5 17 16 19 2 Siemens Industry Inc 5300 Triangle Parkway Norcross GA 30092 A5E49381767A ...

Page 3: ...olted in place The arc chute 2 provides the mechanical stop for the moving contact assembly while maintaining the proper open gap for the main contacts The arc chute also contains the De ion type arc quenchers Two front accessible bolts 1 hold the arc chute in place This arc chute requires no maintenance except for periodic inspection for grid damage or ceramic liner burn through by fault conditio...

Page 4: ...nt 1 Latch Adjustment refer to Figures 1 7 and Table 2 Manually close the contactor to the fully closed position Loosen latch bolts 10 Move latch 11 to obtain 0 003 to 0 007 inch clearance shown Retighten latch bolts to 90 100 lb in while maintain ing clearance 2 Trip Solenoid Adjustment refer to Figures 1 7 and Table 2 Manually close the contactor to the fully closed position Note that the latch ...

Page 5: ...he bolts per Table 2 Contact Overtravel and Replacement refer to Figures 1 9 10 and Tables 2 and 5 CAUTION The contactor must never be operated in power circuit unless the arc chute is securely bolted in place Remove all power from the contactor and the operating coils With new contacts the initial contact overtravel is 5 32 to 13 64 inches The overtravel is measured as shown in Figures 9 and 10 R...

Page 6: ...of Latch and Trip Solenoid Contactor Closed Fig 8 Adjustment of Coil Clearing Auxiliary Contact Contactor Open Fig 6 CLM0H03 Dimension Drawing 6 Siemens Industry Inc 5300 Triangle Parkway Norcross GA 30092 A5E49381767A ...

Page 7: ... are in back of each magnet part The moving armature has less spring force and restraint than the stiffer stationary magnet assembly In case these mag nets are ever disassembled particular care must be used to make sure that the flat leaf springs are centered on the laminated magnet assemblies and are not jammed between the magnets and the molded guide projections After reassembly be sure to check...

Page 8: ...matter into enclosure Remove fault and check to be sure fuse or breaker size is correct Clean and tighten Replace with new coil Handle and store new coils carefully Check coil rating and replace with correct coil Check coil marking and wiring With power off check for movement of armature contacts and latch mechanism Replace Clean pole faces with LPS CFC Free Electro Contact Cleaner Check coil coil...

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