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Description

2.3 Rating plate

ONE MCP Part 1: MCP xxxx
Equipment Manual, 07/2020, A5E50324729B AA

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Summary of Contents for 6FC5303-0AP0 Series

Page 1: ...system SINUMERIK ONE SINUMERIK 840D sl 840DE sl 07 2020 A5E50324729B AA Fundamental safety instructions 1 Description 2 Operator control and display elements 3 Mounting 4 Connecting 5 Service and maintenance 6 Diagnostics 7 Technical data 8 Spare parts accessories 9 Safety symbols 10 ...

Page 2: ...se who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these ...

Page 3: ...unication module for Industrial Ethernet and PROFINET 18 3 3 Interfaces 18 3 3 1 Overview 18 3 3 2 Description 20 3 4 Key modules 23 3 4 1 Key module 3x5 23 3 4 2 Key module 3x4 24 3 4 3 Key module 3x3 24 3 4 4 Key module 1x3 25 3 4 5 Key module 1x2 25 3 5 Powerride 26 3 6 Override rotary switch with 16 23 29 positions 26 3 7 Electronic handwheels 27 3 8 USB devices 28 3 8 1 USB keyboard 28 3 8 2 ...

Page 4: ... the color values of the key module LEDs 50 6 Service and maintenance 51 7 Diagnostics 53 7 1 LED displays 53 8 Technical data 55 8 1 Supplementary electrical conditions 55 8 1 1 Power supply 55 8 1 2 Grounding concept 56 8 1 3 RI suppression measures 57 8 1 4 EMF assessments for 24 V components 58 8 1 5 SINUMERIK South Korea information 58 8 2 Standards and approvals 58 8 3 Recycling and disposal...

Page 5: ...er connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore t...

Page 6: ... Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations NOTICE Damage to equipment due to unsuitable tightening tools Unsuitable ...

Page 7: ...ead to property damage Therefore if you move closer than 20 cm to the components be sure to switch off radio devices or mobile telephones Use the SIEMENS Industry Online Support app only on equipment that has already been switched off WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke This can c...

Page 8: ...electrostatic discharge Electrostatic sensitive devices ESD are individual components integrated circuits modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modu...

Page 9: ...thorized access to their plants systems machines and networks Such systems machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented p...

Page 10: ...take into account the following residual risks emanating from the control and drive components of a drive system 1 Unintentional movements of driven machine or system components during commissioning operation maintenance and repairs caused by for example Hardware and or software errors in the sensors control system actuators and cables and connections Response times of the control system and of th...

Page 11: ...tal replacement joints etc if they are too close 5 Release of environmental pollutants or emissions as a result of improper operation of the system and or failure to dispose of components safely and correctly 6 Influence of network connected communication systems e g ripple control transmitters or data communication via the network For more information about the residual risks of the drive system ...

Page 12: ...Fundamental safety instructions 1 5 Residual risks of power drive systems ONE MCP Part 1 MCP xxxx 12 Equipment Manual 07 2020 A5E50324729B AA ...

Page 13: ...ly you can use clear key covers Validity The following description applies to the following component Designation Article number SINUMERIK MCP Sxxxx 6FC5303 0AP51 yyyy 6FC5303 0AP0y yyyy The safety related accessories spare parts are marked in Section Accessories and spare parts Page 61 with an 2 2 System features Customer specific MCPs Machine Control Panels can provide the following functions Co...

Page 14: ... 3 56 6 6 180 5 0 3 6 Component name Material number Article number Product code Product version MAC address UL identifier Serial number Figure 2 1 Example graphic of the MCP Sxxxx rating plate Note Different contents of the rating plates The contents of the individual rating plate fields on the device may differ from those described in this manual e g new product version approvals and markings no...

Page 15: ...e aid of the Siemens Industry Online Support App to be taken directly to the Internet Webpage for the product including all of the technical information and graphical data The app is available for iOS iPadOS and Android Description 2 3 Rating plate ONE MCP Part 1 MCP xxxx Equipment Manual 07 2020 A5E50324729B AA 15 ...

Page 16: ...Description 2 3 Rating plate ONE MCP Part 1 MCP xxxx 16 Equipment Manual 07 2020 A5E50324729B AA ...

Page 17: ...p button is activated the emergency stop chain will ensure personal safety and protect the machine in hazardous situations Refer to the machine tool manufacturer s specifications for other responses to an emergency stop WARNING Danger of death resulting from the premature emergency stop unlocking If you shut down the system to be monitored you can only release the emergency stop button or put the ...

Page 18: ...ch Figure 3 1 View of communication module 3 3 Interfaces 3 3 1 Overview Interface Designation Max cable length Type X10 24 V power supply interface 10 m Terminal block 4 pin X20 P1 X20 P2 Ethernet port 1 port 2 100 m RJ45 X30 Interface for feedrate override rotary switch 1 m 10 pin male con nector X31 Interface for spindle override rotary switch 1 m 10 pin male con nector X50 Keyswitch interface ...

Page 19: ...e with IEC 60332 1 2 Observe the permissible bending radius of the cables Route all the cables so that they cannot be crushed or pinched Route all of the cables in such a way that they do not come into contact with chafing edges Les câbles de raccordement doivent répondre aux conditions suivantes Le câble 24 V CC doit être autorisé pour des températures jusqu à 70 C Choisir la section de conducteu...

Page 20: ...ces Page 33 Power supply connectors Connection type Strain relief clamp connection Connection screw M2 5 screw with cross slot Operating tool Screwdriver blade 0 6x3 5 PH0 PZ0 DIN 5264 ISO 8764 2 PH ISO 8764 2 PZ Specified tightening torque Nm 0 4 0 5 Conductor cross section min max Solid mm 1 3 3 3 Finely stranded mm 1 3 3 3 With ferrule with collar DIN46228 4 mm 1 3 2 5 With ferrule DIN46228 1 m...

Page 21: ...evice name mcp pn127 off on on on on on on off Default device name mcp pn126 on off on on on on on off Default device name mcp pn125 off off on on on on on off Default device name mcp pn124 on on off on on on on off Default device name mcp pn123 off on off on on on on off Default device name mcp pn122 on off off on on on on off Default device name mcp pn121 off off off on on on on off Default devi...

Page 22: ...You can assign a logical address to the MCP for communication via Ethernet with the 10 bit switch S1 Table 3 3 Setting of switch S1 as delivered 1 2 3 4 5 6 7 8 9 10 Meaning off off off off off off on on off off MCP address 192 The two switches S1 9 and S1 10 must be set to off IE functionality The switches S1 1 to S1 8 define the MCP address in the range of 0 to 255 The addresses from 192 to 223 ...

Page 23: ...f off on off off on on MCP address 201 off off off on off off on on MCP address 200 on on on off off off on on MCP address 199 off on on off off off on on MCP address 198 on off on off off off on on MCP address 197 off off on off off off on on MCP address 196 on on off off off off on on MCP address 195 off on off off off off on on MCP address 194 on off off off off off on on MCP address 193 off of...

Page 24: ... the USB 2 0 interface The key module can be installed in both the horizontal and vertical installation position Furthermore the passive modules Key module 1x3 Page 25 and Key module 1x2 Page 25 can be connected Figure 3 3 Key module 3x4 3 4 3 Key module 3x3 This is a key module with 9 illuminated short stroke keys with replaceable key caps The connection to the MCP is made via the USB 2 0 interfa...

Page 25: ...3 5 Key module x 1 1x3 Figure 3 6 Key module x 2 1x3 3 4 5 Key module 1x2 This is a passive key module with 2 illuminated short stroke keys with replaceable key caps The connection to the MCP is made via one of the active modules Key module 3x3 Page 24 Key module 3x4 Page 24 and Key module 3x5 Page 23 The key module can be installed in both the horizontal and vertical installation position Figure ...

Page 26: ...s with choice of vibration patterns Note The Powerride is wired to the communication module of the MCPs on delivery Additional information Further information on the function description can be found in the respective PLC Equipment Manuals e g for SINUMERIK ONE LBP_PowerRide function block 3 6 Override rotary switch with 16 23 29 positions Up to 2 overrides can be used 16 23 or 29 positions Gray c...

Page 27: ...ion to the MCP is made via X30 X31 X30 Spindle override X31 Feedrate override 3 7 Electronic handwheels Figure 3 10 Handwheel Operator control and display elements 3 7 Electronic handwheels ONE MCP Part 1 MCP xxxx Equipment Manual 07 2020 A5E50324729B AA 27 ...

Page 28: ...els have 100 I U lines Up to 2 handwheels can be connected 3 8 USB devices 3 8 1 USB keyboard The keyboard is equipped with short stroke keys and is connected via USB USB2 0 compatible Figure 3 11 USB keyboard The keyboard has 65 keys 3 8 2 USB hub The optional USB hub has four USB ports with USB 2 0 Hi Speed The USB keyboard is connected to one port and the power is supplied via the host connecti...

Page 29: ...e same way as with the key operated authorization switch in the I O image Figure 3 12 RFID tags Writing to and reading out the RFID tags with additional data is not supported LEDs of the RFID reader LED on valid RFID tag detected or start process of the MCP LED off no valid RFID tag detected or MCP off 3 11 Slots for additional components diameter 22 3 mm Additional mounting slots with a diameter ...

Page 30: ...ed for installation USB bushing RJ45 bushing Indicator lights Command devices Operator control and display elements 3 11 Slots for additional components diameter 22 3 mm ONE MCP Part 1 MCP xxxx 30 Equipment Manual 07 2020 A5E50324729B AA ...

Page 31: ...n the rear cover is missing If the rear cover is missing when mounting the device in an environment with hazardous voltage a conductor with a hazardous voltage can come loose in the event of a normative permissible individual error and touch parts of the printed circuit board and cause electric shocks Due to its design the printed circuit board cannot trigger the overcurrent protection of the circ...

Page 32: ...d MCP with operator panel front is the responsibility of the person setting up the system Observe all relevant information from this manual regarding the mounting of the chosen operator panel front The mounting at the installation site is performed in accordance with the instructions of the chosen operator panel front Panel cutout Excerpts for installing the respective devices are shown in Part 2 ...

Page 33: ...r the impedance of the equipotential bonding cable or the bigger the cross section of the equipotential bonding cable the greater the equipotential bonding effect If two parts of the system are connected to each other via shielded data cables with shielding that is connected at both ends to the grounding protective cable the impedance of the additionally installed equipotential bonding cable must ...

Page 34: ...ocks can become damaged or destroyed 5 1 2 Power supply Connector designation X10 Connector type Terminal block 4 pin contact strip Total cable length 10 m Table 5 1 Pin assignment of connector X10 Pin Name Type Meaning 1 P24 VI Power supply 24 V DC 20 4 to 28 8 V 2 NC 3 M VO Ground 4 M VO Ground The 24 V DC is looped through via the connector Pin1 is bridged with Pin2 and Pin3 is bridged with Pin...

Page 35: ...directional pair B 4 DC Bidirectional pair C 5 DC Bidirectional pair C 6 DB Bidirectional pair B 7 DD Bidirectional pair D 8 DD Bidirectional pair D Shield On connector housing Signal type B Bidirectional 5 1 4 Axis override switches X30 X31 Feedrate override switch Connector designation X30 Connector type 2 x 5 pin male connector according to EN 60603 13 with coding Max cable length 1 m Pin Signa...

Page 36: ...ary switch position value 16 7 OV_SP8 I Rotary switch position value 8 8 OV_SP4 I Rotary switch position value 4 9 OV_SP2 I Rotary switch position value 2 10 OV_SP1 I Rotary switch position value 1 5 1 5 Universal inputs and outputs X515 X516 Only switches passive inputs may be connected via the X515 and X516 connectors Connector designation X515 X516 Connector type Male connector 20 pin Max cable...

Page 37: ...tor X516 Pin Signal name Type Meaning 1 KT IN9 I Customer key 9 2 KT IN10 I Customer key 10 3 KT IN11 I Customer key 11 4 KT IN12 I Customer key 12 5 KT IN13 I Customer key 13 6 KT IN14 I Customer key 14 7 KT IN15 I Customer key 15 8 KT IN16 I Customer key 16 9 M V Ground 10 M V Ground 11 M V Ground 12 M V Ground 13 KT OUT9 O 24 V output 9 14 KT OUT10 O 24 V output 10 15 KT OUT11 O 24 V output 11 ...

Page 38: ...be used which safely trips within 120 seconds at an ambient temperature of 0 C for a current of 6 5 A Alternatively a circuit must be used that limits the current to 5 A within 60 seconds during normal operation and in the event of an individual error The contact gap of the fuse or the individual error proof circuit must be ensured with 3 0 mm according to UL 61010 for a primary power supply from ...

Page 39: ...ut at 100 simultaneity of all 16 outputs 0 15 A Electrical isolation None 1 Supplied directly via connector X10 5 1 6 USB upstream port X120 USB upstream port X120 The interface is designed as a high powered interface 5 V 500 mA As a result the USB hub can only be connected to USB interfaces which possess their own power supply and whose downstream ports are capable of supplying a 500 mA current A...

Page 40: ... Current carrying capacity per inter face 0 1 A Max cable length 2 m Max power consumption per inter face 0 5 W Note The 5 V power supply is designed to be short circuit proof Pin assignment Type A socket Pin Name Type Remark 1 P5V_fused V 5 V fused 2 Data B Data 3 Data Data 4 GND V Ground reference potential 5 1 8 Handwheels X60 X61 Handwheels 1 and 2 Connector designation X60 X61 Connector type ...

Page 41: ...status LEDs No Color Meaning H1 Green Power OK H2 Green PROFINET LED BUS SYNC H3 Red PROFINET LED BUS FAULT 5 1 10 Switch S2 A logical address can be assigned to the MCP for communication via Ethernet using the 10 bit switch S2 Table 5 11 Basic setting of the switch S2 1 8 9 10 Meaning See Table Settings of switch S2 on on PN off off IE default MCP set up as PN The two switches S2 9 and S2 10 must...

Page 42: ... off off on on on on on off Default device name mcp pn124 on on off on on on on off Default device name mcp pn123 off on off on on on on off Default device name mcp pn122 on off off on on on on off Default device name mcp pn121 off off off on on on on off Default device name mcp pn120 on on on off on on on off Default device name mcp pn119 off on on off on on on off Default device name mcp pn118 o...

Page 43: ... off on on off off MCP address 192 The two switches S1 9 and S1 10 must remain set to off IE functionality The switches S1 1 to S1 8 define the MCP address in the range of 0 to 255 The addresses from 192 to 223 count as the default range The MCP address is used as a reference for addressing an MCP during the PLC parameter assignment Table 5 14 Settings of switch S1 1 2 3 4 5 6 7 8 9 10 Meaning off...

Page 44: ...f on on MCP address 201 off off off on off off on on MCP address 200 on on on off off off on on MCP address 199 off on on off off off on on MCP address 198 on off on off off off on on MCP address 197 off off on off off off on on MCP address 196 on on off off off off on on MCP address 195 off on off off off off on on MCP address 194 on off off off off off on on MCP address 193 off off off off off o...

Page 45: ...1 X515 1 EB n 1 KT IN16 X516 8 KT IN15 X516 7 KT IN14 X516 6 KT IN13 X516 5 KT IN12 X516 4 KT IN11 X516 3 KT IN10 X516 2 KT IN9 X516 1 EB n 2 Spindle override E 24 D 23 C 22 B 21 A 20 EB n 3 Feed override E 24 D 23 C 22 B 21 A 20 EB n 4 Keyswitch Position 3 Position 2 Position 1 Position 0 EB n 5 Key modules Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Key module 1 EB n 0 Key module 1 Key7 Ke...

Page 46: ...1 Key18 Key17 Key16 EB n 3 Key module 3 2 Key26 Key25 Key24 Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Key module 4 EB n 0 Key module 4 Key7 Key6 Key5 Key4 Key3 Key2 Key1 Key0 EB n 1 Key module 4 Key14 Key13 Key12 Key11 Key10 Key9 Key8 EB n 2 Key module 4 1 Key18 Key17 Key16 EB n 3 Key module 4 2 Key26 Key25 Key24 The logical address is made up of the offset and the start address from the h...

Page 47: ...ounter handwheel 1 215 214 213 212 211 210 29 28 Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Handwheel 2 EB n 0 Counter handwheel 2 27 26 25 24 23 22 21 20 EB n 1 Counter handwheel 2 215 214 213 212 211 210 29 28 The logical address is made up of the offset and the start address from the hardware configuration 5 3 Output images The specifications for assigning input and output bytes listed i...

Page 48: ...B n 2 LED key module 1 1 LED18 LED17 LED16 AB n 3 LED key module 1 2 LED26 LED25 LED24 Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Key module 2 AB n 0 LED key module 2 LED8 LED7 LED6 LED5 LED4 LED3 LED2 LED1 AB n 1 LED key module 2 LED15 LED14 LED13 LED12 LED11 LED10 LED9 AB n 2 LED key module 2 1 LED18 LED17 LED16 AB n 3 LED key module 2 2 LED26 LED25 LED24 Slot Byte Bit7 Bit6 Bit5 Bit4 Bit...

Page 49: ...Powerride 1 LED scale LED15 LED14 LED13 LED12 LED11 LED10 LED9 LED8 AB n 3 Powerride 1 LED scale LED7 LED6 LED5 LED4 LED3 LED2 LED1 LED0 AB n 4 Powerride 1 start button Powerride 1 color scale Green Blue Green Red AB n 5 Vibration pattern 22 21 20 Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Powerride 2 AB n 0 Powerride 2 LED scale LED 24 AB n 1 Powerride 2 LED scale LED23 LED22 LED21 LED20 L...

Page 50: ...lue Green Red AB n 5 Vibration pattern 22 21 20 The logical address is made up of the offset and the start address from the hardware configuration 5 4 Changing the the color values of the key module LEDs You can assign colors to the keys of a modular MCP to reflect the status Possible states are active and inactive You can find details of the frame call in the SINUMERIK ONE PLC Function Manual Col...

Page 51: ...n the device using compressed air or steam jets because they can damage it Checking the device In order to prevent foreign bodies or liquids entering the device regularly check the device for the following Ensure that all the housing screws are in place and tight For damage to the housing For damage to the cable cover or cable entry Protect the device from environmental effects Protect the device ...

Page 52: ...om power Immediately inform qualified personnel to check the function and ensure that the product functions correctly The following signs can indicate a malfunction Unusual or no functioning Unusual heat generation Smoke development Repair Send the device back to the manufacturer for repair The device must only be repaired there Service and maintenance ONE MCP Part 1 MCP xxxx 52 Equipment Manual 0...

Page 53: ...tate On Off On Off On N A 6 MCP software is running PN com munication established RUN state 0 5 Hz Off On Off On N A 7 Error e g incorrect configuration or damaged USB peripheral 4 Hz 4 Hz 4 Hz 4 Hz On 4 Hz LEDs in peripheral devices keyboards Powerrides and user keys connected to the digital outputs LED states in IE mode State H1 SYNC H2 FAULT H4 PN H5 IE H3 PWR PER 0 Device is switched off Off O...

Page 54: ...ing IE com munication established 0 5 Hz Off Off On On N A 6 Error e g incorrect configuration or damaged USB peripheral 4 Hz 4 Hz 4 Hz 4 Hz On 4 Hz LEDs in peripheral devices keyboards Powerrides and user keys connected to the digital outputs Diagnostics 7 1 LED displays ONE MCP Part 1 MCP xxxx 54 Equipment Manual 07 2020 A5E50324729B AA ...

Page 55: ...10 for all connections and terminals of the electronics modules WARNING Inadequately fused supply cables can be life threatening In the case of supply lines 30 m protectors must be installed at the device input to protect against lightning surge The DC power supply must be connected to the ground shield of the NC for EMC and or functional reasons For EMC reasons this connection should only be made...

Page 56: ...ton Panel MPP Keyboard Operator panels operator panel front TCU PCU Distributor box and handheld unit S7 300 I O with IM 153 interface module Grounding measures The individual modules are attached to a metal cabinet panel Insulating paints on the mounting points e g tension jacks must be removed It is permissible to cluster the operator control components regarding connection potential bonding Exa...

Page 57: ...eatest possible EMC compatibility for the complete system control power unit machine the following EMC measures must be carefully observed If necessary signal and power cables may cross one another if possible at an angle of 90 but must never be laid close or parallel to one another Only use cables approved by SIEMENS for the signal lines from and to the Control Unit Signal cables must not be rout...

Page 58: ...ing an additional radio interference suppression filter EMC filter The measures for EMC compliant design of the system are described in detail in this manual respectively in the Installation Guideline EMC Please note that the final statement on compliance with the standard is given by the respective label attached to the individual unit 8 2 Standards and approvals Figure 8 1 CE marking The operato...

Page 59: ...3 ccc fm dti 0 lc en US 8 3 Recycling and disposal For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of electrical and electronic waste and dispose of the device in accordance with the regulations in your country Technical data 8 3 Recycling and disposal ONE MCP Part 1 MCP xxxx Equipment Manual 07 2020 A5E50324729B AA 59 ...

Page 60: ...Technical data 8 3 Recycling and disposal ONE MCP Part 1 MCP xxxx 60 Equipment Manual 07 2020 A5E50324729B AA ...

Page 61: ... jack set 9 items for supplementary op erator components with 2 5 mm profile length 20 mm 6FC5248 0AF14 0AA0 Override spindle rapid tra verse Electronic rotary switch 1x16G T 24 cap but ton pointer spindle dials and rapid traverse 6FC5247 0AF12 1AA0 Override feed rapid traverse Electronic rotary switch 1x23G T 32 cap but ton pointer feed and rapid traverse dials 6FC5247 0AF13 1AA0 Rapid traverse d...

Page 62: ...on plug e g Harting 09451819000 ix Industrial type B Length as required Cable 6FX8008 1BD61 Strip cable sheath 45 2 mm Shield Figure 9 1 Connecting cable for handwheel See also Overview Page 61 Spare parts accessories 9 2 Handwheel connection ONE MCP Part 1 MCP xxxx 62 Equipment Manual 07 2020 A5E50324729B AA ...

Page 63: ...trical shock in the event of an error or for a connect ing terminal of the external protective conductor Ground For marking the ground connection General warning symbol The documentation must be consulted in any scenario where the symbol is affixed in order to find out the type of potential hazard and the actions required to avoid the risk Caution ESD components sensitive to electrostatic discharg...

Page 64: ...Safety symbols ONE MCP Part 1 MCP xxxx 64 Equipment Manual 07 2020 A5E50324729B AA ...

Page 65: ...on 55 E EMC measures 57 Connection conditions 55 End user interface Connection conditions 55 I Interface USB X121 X122 X123 and X124 40 K Key caps 13 M Maintenance 51 P Potential equalization 56 Protective separation Connection conditions 55 S Scope of maintenance 51 Signal cables 57 ONE MCP Part 1 MCP xxxx Equipment Manual 07 2020 A5E50324729B AA 65 ...

Page 66: ...Index ONE MCP Part 1 MCP xxxx 66 Equipment Manual 07 2020 A5E50324729B AA ...

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