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OPERATION AND MAINTENANCE MANUAL

SGS8

COD.: MUM0261 REV. 02

english

SICOR S.p.A.

Head Office and Production Centre

Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy

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Copy of the original file MUM0261_REV02 Italian

Summary of Contents for SGS8

Page 1: ...AND MAINTENANCE MANUAL SGS8 COD MUM0261 REV 02 english SICOR S p A Head Office and Production Centre Viale Caproni 32 Industrial Area 38068 Rovereto TN Italy W Copy of the original file MUM0261_REV02...

Page 2: ...4 9 2 2 TERMINAL BOARD WIRING DIAGRAM 15 9 3 ENCODER 16 K hd ZKd Zz E K Z KE hZ d KE E d Ed Z 17 9 3 2 ROTARY ENCODER SIN COS INTERFACE CONFIGURATION 19 9 3 3 INSTRUCTIONS FOR INSTALLING THE EXTENSION...

Page 3: ...E d d machine was delivered that this manual has been delivered with the machine and that the KZ KZ KZ 2 DESCRIPTION OF THE GEARLESS MACHINE for the handling of cable elevator systems NO OTHER APPLICA...

Page 4: ...2x79 W K W W IP10 Standard Encoder Data d Model Heidenhain ECN 1313 W 13 bits W IP40 Standard Cable Length 10 m t D1 E P Max Weight Z System d S3 40 D Load Max Power mm mm mm kg kgm Nm E kW 120 90 66...

Page 5: ...DhD SGS8 3 MACHINE IDENTIFICATION KZ...

Page 6: ...Z recognised as faulty KZ W KZ d KZ Labour travel and board and lodging costs must be met by the Customer d d d KZ d h D D d d gaskets revolving bearings d W KZ KZ Customer under warranty or will send...

Page 7: ...DhD SGS8 5 GENERAL DELIVERY NOTES there is no visible damage to the gearless machine or its accessories KZ Machine data sheet Work Order K...

Page 8: ...DhD SGS8 6 SAFETY PRECAUTIONS t Z WHEN THESE WARNINGS APPEAR PROCEED WITH THE UTMOST CAUTION E d d KE D Ed E E W Z KEE...

Page 9: ...ess machine the customer must verify that the concrete slab and or the factors d Dh d LIFTING d d EXCLUSION OF POWER SOURCES WARNING Do not lean and or sit on the gearless machine either when it is in...

Page 10: ...DhD SGS8 h t K d d E s Z h W dZKD E dZKE Yh WD Ed d d E h W D Z dK sK MALFUNCTIONS...

Page 11: ...DhD SGS8 8 MOVING THE WINCH WARNING RISK OF CRUSHING IMPACT AND ABRASION d d KZ WARNING E d CAUTION lay the crate on the ground slowly t t K EKd WK K d W E E d Es ZKED Ed K KZ t...

Page 12: ...DhD SGS8 t CAUTION D Z Z d Z KZ d WhZWK machine...

Page 13: ...INSTALLATION WARNING d d d D For other values consult SICOR The customer must make sure that the electrical system has suitably gauged cables is correctly d E t Allow a minimum of 80 mm between the en...

Page 14: ...DhD SGS8 9 1 1 CABLE INSTALLATION d EK Kd Z WK d KE KE Z s d d d in any way 9 1 2 SECURING THE GEARLESS MACHINE d Dh d D d D screws is 210 Nm d D d 9 1 3 CABLE GUARD E E d KZ W E YES YES YES YES NO...

Page 15: ...t DO NOT CONNECT THE MACHINE DIRECTLY TO THE POWER GRID THE POWER MUST BE SUPPLIED BY A SUITABLE ELECTRONIC CONVERTER IMPORTANT NOTE d Z Wd d Wd Thermistors d K d K The thermistors MUST ONLY BE CONNEC...

Page 16: ...DhD SGS8 9 2 2 TERMINAL BOARD WIRING DIAGRAM U1 V1 W1 2 3 1 8 7 5 6 4 1W2 1V2 1U2 N L 1W1 1V1 1U1 BK2 BK1 Thermistors s L1 L2 L3 0 V s d Fan PE Thermistors d K d K s terminals of the thermistor...

Page 17: ...DhD SGS8 9 3 ENCODER d d d Absolute rotary encoder with EnDat interface Rotary encoder with Sin Cos interface d Z d d K d d...

Page 18: ...ed C1 6 10 15 20 25 m d E inverter side connector yd E KE t d Khd KEE dKZ Es Zd Z KD E t d E D y yd E KE E d D dZ W 6 10 15 20 25 m 1 2 3 4 5 6 7 8 9 10 11 12 C1 C1 MINITEK 12 PIN PIN WIRE COLOUR SIGN...

Page 19: ...er 25 m d E yd E KE t d Khd KEE dKZ Es Zd Z KD E t d E yd E KE CABLE LENGTH OF MORE THAN 25 METRES W C2 17 PIN PIN WIRE COLOUR SIGNAL 1 Blue 5 V 2 3 4 White 0 V 5 6 7 Brown Green s h 8 Violet CLOCK 9...

Page 20: ...refer to the table below to connect the encoder to the inverter K d connected or disconnected C3 6 10 15 20 25 m d ZE inverter side connector yd E KE t d Khd KEE dKZ Es Zd Z KD E t d ZE D y yd E KE E...

Page 21: ...DhD SGS8 9 3 3 INSTRUCTIONS FOR INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN ENDAT ECN 1313 ENCODER d E d d W E of the encoder d Z W E...

Page 22: ...DhD SGS8 SI NO Bushing Bushing The removal of the extension cable is not recommended if this is unavoidable carry out the YES...

Page 23: ...DhD SGS8 9 4 ELECTROMAGNETIC BRAKE d d d s d Dh d be controlled The two brake circuits MUST be monitored d manual d d D d d d d d descent of the elevator d W d...

Page 24: ...DhD SGS8 IMPORTANT NOTES K t d d d d d E E between 10mA min and 50 mA max at 24V DC d d t DO NOT use detergents containing solvents and or oily 9 4 1 EMC DIRECTIVE d D...

Page 25: ...DhD SGS8 9 4 2 MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT d d device d of 2 5 m or 5 m in length d K A B L D lever t D D W D t...

Page 26: ...DhD SGS8 hd d KE WZK hZ h D K Manual emergency manoeuvre is a dangerous task It can be used to move the cab involved d...

Page 27: ...RELEASE LEVER EXTENSION KIT d d device d d K E d d KE WZK hZ 400 mm W Always remove the manual release levers hd d KE WZK hZ h D K Manual emergency manoeuvre is a dangerous task It can be used to mov...

Page 28: ...5 POWER SUPPLY UNIT D K E d D E KE K d WKt Z hWW z hE d 34 25 4 5 3 5 19 5 30 dZ dhZ K d WKt Z hWW z hE d W UAC VAC 230 K Ubridge VDC 207 K at IRMS A 2 5 at IRMS A 1 7 W URMS V 275 W FF315A W W Termi...

Page 29: ...N DRAWINGS Kt Ed ZZhWd KE Kt t d E EK 6 7 8 max 250V 2 5A 1 025 000 6 U 0 9xU Full wave rectifier IN SDC OUT 1 2 3 4 5 6 d Ed ZZhWd KE E D Z E z t d E EK max 250V 2 5A 1 025 000 6 U 0 9xU Full wave re...

Page 30: ...DhD SGS8 d Ed ZZhWd KE E D Z E z t d E EK 6 7 8 max 250V 2 5A 1 025 000 6 U 0 9xU Full wave rectifier IN SDC OUT 1 2 3 4 5 6 d z s...

Page 31: ...DhD SGS8 10 STARTING THE GEARLESS MACHINE FOR THE FIRST TIME s data CAUTION WARNING E D etc Z Z Z s W by the EN 81 1 standard The system can now be handled...

Page 32: ...DhD SGS8 11 MAINTENANCE Z Z h z of this manual CAUTION D gloves safety shoes D K d d K EKd h z d D Khd K Zs materials WARNING The gearless machine MUST NEVER BE OPENED d...

Page 33: ...DhD SGS8 11 1 ENCODER REPLACEMENT Z d Loosen the screw on the outer ring with an Allen key Remove the cover on the rear h D D Remove the M10 screw D Remove the encoder Figure 1...

Page 34: ...g taking care to centre the cone d t D E d t of 1 25 Nm E dZh d KE KZ E d E d yd E KE KE THE HEIDENHAIN ENDAT ECN 1313 ENCODER and close the cover with the Allen wrench SW3 SW4 K Z Z dK d Es Zd Z D Eh...

Page 35: ...L MOVE DOWNWARD OR UPWARD DEPENDING ON THE LOAD AND OR BALANCE CONDITIONS OF THE SYSTEM WARNING WHEN THE MOTOR IS NOT POWERED IT IS UNABLE TO GENERATE TORQUE IN THIS SITUATION IF THE BRAKE IS OPENED T...

Page 36: ...SICOR S p A Head Office and Production Centre Viale Caproni 32 Industrial Area 38068 Rovereto TN Italy W...

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