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Operating Instructions

Chapter

4

UE4740

8020182/1CUO/2022-08-26

©

SICK AG • Industrial Safety Systems • Germany • All rights reserved

17

Subject to change without notice

Mounting

Ensure the UE4740 is mounted in a protected position!



Install end clips on the left and right to provide adequate thermal convection!



Take suitable measures so that foreign bodies cannot enter openings, in particular for
the system plug.

The following steps are necessary after mounting:



completing the electrical connections (chapter 5 on page 18)



commissioning (chapter 6 on page 21)



configuration (chapter 7 on page 23)



WARNING

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Summary of Contents for UE4740

Page 1: ...O P E R A T I N G I N S T R U C T I O N S UE4740 PROFINET IO PROFIsafe EFI gateway en ...

Page 2: ... is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG ...

Page 3: ...g site 16 4 2 Mounting of the device 16 5 Electrical installation 18 5 1 Power supply and EFI connections UE4740 19 5 2 Ethernet connection UE4740 RJ 45 plug 20 5 3 Configuration connection M8 4 20 6 Commissioning 21 6 1 Configuration 21 6 2 Technical commissioning 22 6 2 1 Sequence for commissioning sub systems 22 6 2 2 System self check after switching on 22 6 2 3 Full approval of the EFI gatewa...

Page 4: ...or in connected EFI devices 31 8 5 Extended diagnostics 31 9 Technical specifications 32 9 1 Data sheet 32 9 2 Response time 34 9 3 Dimensional drawing 35 10 Ordering information 36 10 1 EFI gateway 36 10 2 Accessories 36 11 Annex 37 11 1 Structure of the UE4740 process images 37 11 2 Process images of the EFI connections 37 11 2 1 Input signals from the EFI connection to the F PLC 38 11 2 2 Outpu...

Page 5: ...e machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of machines or systems which are to be protected by one or more protective devices in connection with the EFI gateway It also addresses people who integrate the EFI gateway into a machine or system initialise its use or operate it 1 3 Depth of information These operating ...

Page 6: ...ware version select the Module info item from the menu in the menu bar 1 5 Abbreviations used SICK Configuration Diagnostic Software software for the configuration of the EFI gateway Enhanced function interface safe SICK device communication see technical description EFI SICK part number 8012622 UE4740 Electro sensitive protective equipment for example SICK C4000 safety light curtain Fail safe pro...

Page 7: ...ymbols describe the state of an LED at the EFI gateway The LED is off Red The LED is illuminated red Red The LED is flashing red Red The LED flashes red at short intervals Red The LED flashes red twice at short intervals Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates concrete or potential dangers They save you ...

Page 8: ...directives and the generally recognised code of practice of the industry for exam ple DIN standards VDE specifications technical codes of other EU member states and have access to and have read these operating instructions 2 2 Applications of the device The EFI gateway allows access to SICK sensors via PROFINET IO or PROFIsafe The EFI gateway is a module for the integration of safety components in...

Page 9: ...hine controller must be observed The test regulations in the operating instructions of all the connected components are to be observed Changes to the configuration of the devices can impair the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person carrying out the changes is also responsible for maintaining the pr...

Page 10: ...uses only a minimum of power and natural resources At work always act in an environmentally responsible manner Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations e g European Waste Code 16 02 14 Before you can turn over the devices for environmentally friendly recycling you must separate the differe...

Page 11: ...ftware CDS Configuration Diagnostic Software 2 EFI connections for connecting active SICK safety components configurable process image with information from the EFI sensors connected to the control and with information from the control to the EFI sensors input and output offline configuration of the system without PLC or FPLC is possible support for PROFINET IO with Conformance Class A prepared fo...

Page 12: ...he EFI gateway has multi coloured status indicators one each for the field bus or the communication interface the diagnostics and each EFI connection Observe the indicators of the connected devices during operation The following table describes the meaning of the status indicators of the EFI Gateway For a detailed description of the error displays of the LEDs please refer to section 8 3 1 Error di...

Page 13: ...owledgement by the user required Red General error of the PROFINET IO no communication possible Red No valid PROFINET IO configuration Red Green 2 Hz at the same time as the PWR LED PROFINET identification DIA Device ready for operation Red Configuration is being transferred or has not been completed Red 1 Hz System error lock out EFI1 and EFI2 Device communication at connection EFI1 or EFI2 is OK...

Page 14: ...eway is operated in combination with another control component e g UE403 the EFI device address is to be changed on the EFI gateway s context menu using Service Operate gateway with controller 3 3 2 Functions of the EFI connections The connections are suitable for example for senders and receivers of a SICK safety light curtain If you connect devices with safe SICK device communication to the EFI ...

Page 15: ... EFI gateway will not go into operation If the EFI gateway is used in combination with a SICK controller it is advisable to exclude the configuration date from the test Information and maintenance You can store information on the function installation site installation date description and person commissioning The data correspond to the IM data of the PROFINET IO specification Alarms Alarms can be...

Page 16: ...device can be viewed easy device replacement Protected in order to prevent the connecting wires being torn out by the personnel or device Suitable with regard to the vibration and shock exposure temperature and humidity in accordance with the specifications in section 9 1 Data sheet on page 32 The installation site must at least comply with enclosure rating IP 54 4 2 Mounting of the device Protect...

Page 17: ...unted in a protected position Install end clips on the left and right to provide adequate thermal convection Take suitable measures so that foreign bodies cannot enter openings in particular for the system plug The following steps are necessary after mounting completing the electrical connections chapter 5 on page 18 commissioning chapter 6 on page 21 configuration chapter 7 on page 23 WARNING ...

Page 18: ... been carried out on the EFI gateway The EFI gateway meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interference The supply GNDs of the connected EFI devices have to be interconnected The EFI gateway must be connected using a twisted wire pair The twisted pair must be shielded and the shield must b...

Page 19: ...onfiguration for the entire UE4740 systems is only saved in the system plug On the replacement of the PROFINET IO gateway UE4740 this situation has the advantage that it is not necessary to re configure the system Connected EFI compatible devices must be re configured as per CDS parameter settings if necessary when they are replaced The data saved in the system plug are also retained on an interru...

Page 20: ...4 Not assigned 5 Not assigned 6 RX Blue Receive data 7 Not assigned 8 Not assigned Housing FE Functional earth 5 3 Configuration connection M8 4 The configuration connection is positioned on the front of the EFI gateway Pin EFI gateway RS 232 D Sub 9 pin at PC end 1 Reserved Not assigned 2 RxD Pin 3 3 0 V Pin 5 4 TxD Pin 2 Touch an earthed metal part for example the DIN rail in order to discharge ...

Page 21: ...ncrete safety components you want to use in your application For example it is not sufficient to specify that a safety light curtain is required You have to decide which type is to be used and which functions you want to use Derive the concrete devices that you want to use at the EFI gateway from your specifications Begin with the devices at the EFI connections First carry out a configuration of t...

Page 22: ...FI gateway display Red and the EFI gateway transfers only fail safe values see chapter 8 Fault diagnosis from page 28 on 6 2 3 Full approval of the EFI gateway You may only commission the system if full approval of the EFI gateway was successful Full approval of the EFI gateway may only be performed by professionals trained accordingly The full approval includes the following items to be checked C...

Page 23: ...s must be fulfilled before you configure the EFI gateway The application must already have been planned completely The planning must include among other things a detailed safety analysis of the planned application a complete list of all the required devices their connections and the signals provided by or required by these devices The EFI gateway must be connected to the power supply see section 5...

Page 24: ...he device type designation for the UE4740 PROFINET IO is SICK UE4740 The variable device name is used by the I O controller to define the IP address for the field device The address is defined in two steps 1 Assign a unique system specific name to the UE4740 PROFINET IO EFI gateway with the aid of the network configuration program e g SIEMENS SIMATIC Manager 2 Assign the IP address by means of the...

Page 25: ...ected to the EFI connection Access to the configuration of the gateway and to the EFI connection through which the CDS is connected to the EFI gateway as well as to all the devices connected to this connection1 If a local start up on site is required for the configuration and the device cannot be viewed from the EFI gateway e g when teaching in the protective field of a safety laser scanner Via th...

Page 26: ...ia PROFINET IO You need the following to configure the EFI gateway via PROFINET IO an Ethernet connection How to connect the CDS to the EFI gateway via Ethernet Connect the Ethernet connection on the EFI gateway to your Ethernet Start the CDS You can enter the Ethernet address manually You can also start an automatic scan How to connect the CDS to the EFI gateway via the TCI interface Set the PROF...

Page 27: ...est the gateway configuration Otherwise it is more difficult to determine whether a fault is caused by a device or the EFI gateway If the device at the EFI connection requires data from the EFI gateway or from the FPLC but the EFI gateway has not been configured completely the device can signal faults at the EFI connection You may have to give priority to the configuration of the EFI gateway or th...

Page 28: ...devices Use the CDS to carry out diagnostics of the EFI gateway If errors occur always check whether one or more connected devices show an error To eliminate the error consult the documentation of the connected device that shows the error 8 2 SICK support If you cannot correct an error using the information in this section please contact your local SICK branch Write the branch s telephone number i...

Page 29: ...pply DIA Red Configuration has not been completed or is being transferred The display goes off automatically once the configuration has been successfully transferred If the display does not go off Check the configuration of the system using the CDS Configuration Diagnostic Software Re transfer the corrected configuration to the system Red 1 Hz System error lock out Check the device state by means ...

Page 30: ...ostic data of the EFI gateway Eliminate any errors Then acknowledge the error elimination Red General error of the PROFINET IO no communication possible Check the PROFINET IO connecting cable Check that the PROFINET IO settings in the FPLC and at the EFI gateway agree Red No valid PROFINET IO configuration Check that the PROFIsafe address in the FPLC and at the EFI gateway agree 8 3 3 Special erro...

Page 31: ...re that the FPLC program contains an error acknowledgement The FPLC program may not acknowledge the error until it has been eliminated The UE4740 deletes the I O error automatically as soon as the FPLC acknowledges the error Afterwards valid I O data are exchanged again with the device connected to the EFI connection 8 4 2 Error in connected EFI devices If the UE4740 detects an error of a device o...

Page 32: ...lity of a dangerous failure per hour 2 84 10 9 PROFINET IO connection Connection technology 2 RJ 45 sockets Integrated switch 3 port layer 2 managed switch with auto MDI X for automatic detection of crossed Ethernet cable MAC address See type label of the UE4740 PROFINET IO EFI gateway e g 00 06 77 02 00 A7 Baud rate 10 Mbit s 100 Mbit s EFI safe SICK device communication Lead cross section of the...

Page 33: ...tic conditions According to EN 61131 2 55 C 95 r h Air humidity non condensing 15 95 Vibration fatigue limit According to EN 61131 2 Shock resistance According to EN 61131 2 Short circuit protection 4A gG with tripping characteristic B or C Power supply A1 A2 via system plug FX3 MPL1 Supply voltage 16 8 V 24 V 30 V Type of supply voltage7 PELV or SELV 4 To meet the requirements of the relevant pro...

Page 34: ... the devices connected to the EFI gateway is available in the corresponding operating instructions Information for users of a Siemens FPLC If you use a Siemens FPLC you require the following data to calculate the maximum reaction time of the entire system Siemens term SICK term Description Discrepancy times Discrepancy times Time in ms Max reaction time if no error exists Max reaction time if an e...

Page 35: ...er 9 UE4740 8020182 1CUO 2022 08 26 SICK AG Industrial Safety Systems Germany All rights reserved 35 Subject to change without notice Technical specifications 9 3 Dimensional drawing Fig 6 Dimensional drawing UE4740 EFI gateway mm ...

Page 36: ...d operating instructions in all available languages 2 m connection cable 6021195 For connection of the configuration connection to the serial interface of the PC M8 4 pin D Sub 9 pin DIN 41 642 approx 2 m 8 m connection cable 2027649 For connection of the configuration connection to the serial interface of the PC M8 4 pin D Sub 9 pin DIN 41 642 approx 8 m FX3 MPL100001 1047162 System plug for UE47...

Page 37: ...e is as follows Range Position Description Input signals from the gateway to the PLC Unoccupied Bytes 0 1 2 8 bits Boolean EFI connection 1 Bytes 2 3 2 8 bits Boolean EFI connection 2 Bytes 4 5 2 8 bits Boolean PROFIsafe header Bytes 6 9 Reserved for PROFIsafe data Output signals from the PLC to the gateway Unoccupied Bytes 0 1 2 8 bits Boolean EFI connection 1 Bytes 2 3 2 8 bits Boolean EFI conne...

Page 38: ...anced Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved M4000 Advanced with UE404 Override lamp Reset Override Additional signal C1 belt stop Override Reserved Status of the muting sensors on UE403 B2 B1 A2 A1 S3000 Status of the monitoring case inputs at the S3000 In D2 In D1 In C2 In C1 In B2 In B1 In A2 In A1 S300 Status of the monitoring case inputs at the S300 Reserved R...

Page 39: ...rved Reserved Reserved M4000 Advanced with UE403 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved S3000 In D2 In D1 In C2 In C1 In B2 In B1 In A2 In A1 S300 Reserved Reserved Reserved Reserved In B2 In B1 In A2 In A1 Tab 18 Process image of the output signals from the FPLC to the EFI connection 11 3 Diagnostics data UE4740 The diagnostics data for the UE4740 can be read via ...

Page 40: ...Device in error state 0x101 Device in configuration state 0x102 New configuration data 0x103 Configuration required 0x104 PROFINET configuration error 0x105 PROFIsafe parameterization error 0x106 PROFIsafe communication inactive 0x107 EFI1 communication error 0x108 EFI2 communication error 0x109 Undervoltage detected 0x200 Error in safety related communication on EFI1 0x201 Physical data transmiss...

Page 41: ...mendments and that the standards and or technical specifications stated in the EU declaration of conformity have been used as a basis for this ROHS DIRECTIVE 2011 65 EU EMC DIRECTIVE 2014 30 EU MACHINERY DIRECTIVE 2006 42 EC 11 4 2 UK declaration of conformity Excerpt The undersigned representing the following manufacturer herewith declares that this declaration of conformity is issued under the s...

Page 42: ...iance with the directives standards applicable to the machine Yes No 2 Are the applied directives and standards listed in the declaration of conformity Yes No 3 Does the protective device comply with the required PL SIL claim limit and PFHd in accordance with EN ISO 13849 1 EN 62061 and the required type in accordance with IEC 61496 1 Yes No 4 Are the required protective measures against electric ...

Page 43: ... Tab 11 EFI gateway data sheet 32 Tab 12 Data for calculating the maximum reaction time of the entire system 34 Tab 13 Determining the response time from the EFI interface to the PROFINET IO connection 34 Tab 14 Part numbers EFI gateway 36 Tab 15 Accessories part numbers 36 Tab 16 Structure of the UE4740 process images 37 Tab 17 Process image of the input signals from the EFI connection to the F P...

Page 44: ...Chapter 11 Operating Instructions UE4740 44 SICK AG Industrial Safety Systems Germany All rights reserved 8020182 1CUO 2022 08 26 Subject to change without notice Annex ...

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