background image

Thanks to the high-performance multi-core processor featuring hardware support, the
SIM4000 enables image (pre)processing and handling of input and output signals in
real time. The integrated HALCON image processing library, plus the open SICK App‐
Space software platform, make it possible to develop customized application programs
for even the most demanding 2D and 3D machine vision applications.

The HMI and data visualization features can be provided on any browser-enabled note‐
book, PC, or tablet. The app is created using the SICK AppStudio SDKs and - when
using HALCON - using HDevelop from MVTec.

3.3

Product features and functions

3.3.1

Functions

(in preparation)

SIM4000  

SICK CSN

2D-cameras

HMI/Viewer

Sick 3D -cameras

Sick detection  and ranging  sensors

PLC

Trigger,  I/Os, 

Fast Encoder 

Dual Port Fieldbus

Power, Dig - I/O

Illumination

IoT Gateway

OPC -UA

MQTT

µSD card

3.3.2

SICK AppSpace

Detailed instructions on the SICK AppStudio as well as programming the device can be
found a

supportportal.sick.com

.

3.4

Preset Ethernet interfaces

NOTE

Preset IP addresses of the ETHERNET interfaces:

ETHERNET 1: 192.168.0.1

ETHERNET 2: 192.168.1.1

ETHERNET 3: 192.168.2.1

ETHERNET 4: 192.168.3.1

ETHERNET 5: 192.168.4.1

ETHERNET 6: 192.168.5.1

ETHERNET 7: 192.168.6.1

ETHERNET 8: 192.168.7.1

PRODUCT DESCRIPTION

12

O P E R A T I N G   I N S T R U C T I O N S | SIM4000

8019317/17LE/2020-05-13 | SICK

Subject to change without notice

Summary of Contents for SIM4000

Page 1: ...O P E R A T I N G I N S T R U C T I O N S SIM4000 Sensor Integration Machine ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R ...

Page 3: ...Preset Ethernet interfaces 12 4 Transport and storage 14 4 1 Transport 14 4 2 Transport inspection 14 4 3 Storage 14 5 Mounting 15 5 1 Overview of mounting procedure 15 5 2 Scope of delivery 15 5 3 Preparing for mounting 15 5 4 Mounting the device 16 5 5 Mounting the device at a critical ambient temperature of max 50 C 17 6 Electrical installation 20 6 1 Important information 20 6 2 Preparing the ...

Page 4: ...39 10 1 Disposal 39 11 Technical data 40 11 1 Features 40 11 2 Interfaces 40 11 3 Mechanics and electronics 41 11 4 Ambient data 42 12 Annex 44 12 1 Dimensional drawings 44 12 2 Licenses 45 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S SIM4000 8019317 17LE 2020 05 13 SICK Subject to change without notice ...

Page 5: ...on on operating the machine or system in which the device is integrated For information about this refer to the operat ing instructions of the specific machine 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols Signal words introduce the instructions and indicate the extent of the hazard To avoid acci dents damage and personal injury always comp...

Page 6: ...es containing technical data dimensional drawing and specification diagrams EU declarations of conformity for the product family Dimensional drawings and 3D CAD dimension models of the device types in vari ous electronic formats Other publications related to the devices described here Publications dealing with accessories 1 ABOUT THIS DOCUMENT 6 O P E R A T I N G I N S T R U C T I O N S SIM4000 80...

Page 7: ...nding on the device specific properties The device is programmed on a PC by using the development environment software SICK AppSpace Depending on the application a browser based graphical user inter face HMI can be created which provides opportunities defined by the application developer to influence an application at operator level The device connection to the peripherals is established by means ...

Page 8: ...tructions The manufac turer accepts no liability for damage caused by Non adherence to the product documentation e g operating instructions Incorrect use Use of untrained staff Unauthorized conversions or repair Technical modifications Use of unauthorized spare parts consumables and accessories With special variants where optional extras have been ordered or owing to the latest technical changes t...

Page 9: ...otential dangers independently The electrician must comply with the provisions of the locally applicable work safety regulation The following qualifications are required for various activities Table 1 Activities and technical requirements Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installa...

Page 10: ...ntial equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow the notes in the operating instructions Install the grounding for the product a...

Page 11: ...ns Data from SICK sensors such as laser scanners and cameras can be merged into a point cloud evaluated archived and transmitted 8 Gigabit Ethernet interfaces are available for 2D or 3D cameras and in some cases feature a voltage supply over Ether net PoE Other sensors can be integrated via IO Link for example for distance and height mea suring purposes Fieldbus and Ethernet interfaces with OPC UA...

Page 12: ...roduct features and functions 3 3 1 Functions inpreparation SIM4000 SICK CSN 2D cameras HMI Viewer Sick 3D cameras Sick detection and ranging sensors PLC Trigger I Os Fast Encoder Dual Port Fieldbus Power Dig I O Illumination IoT Gateway OPC UA MQTT µSD card 3 3 2 SICK AppSpace Detailed instructions on the SICK AppStudio as well as programming the device can be found at supportportal sick com 3 4 ...

Page 13: ...do not support the data packet mode used by cameras and can cause transmission errors Changing the IP addresses The individual IP addresses can be changed using the WelcomeAPP pre installed in the device or via the SICK SOPAS ET PC tool PRODUCT DESCRIPTION 3 8019317 17LE 2020 05 13 SICK O P E R A T I N G I N S T R U C T I O N S SIM4000 13 Subject to change without notice ...

Page 14: ...ernally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint deadlines 4 3 Storage Store the device under the following cond...

Page 15: ... 3 Preparing for mounting Mounting requirements NOTE It is recommended to mount the device using the adapter holding plate part no 2083419 which is available as an accessory The following specific mounting instruc tions must be taken into consideration if the device will be used at elevated ambient temperatures up to max 50 C see Mounting the device at a critical ambient temper ature of max 50 C p...

Page 16: ... 1 Mount the holding plate on SIM4000 using the supplied screws 2 Place SIM4000 with the holding plate on the mounting site 3 Secure the holding plate by tightening the 3 screws 5 MOUNTING 16 O P E R A T I N G I N S T R U C T I O N S SIM4000 8019317 17LE 2020 05 13 SICK Subject to change without notice ...

Page 17: ...tically device name on top Mounting takes place using the supplied sliding nuts and the holding plate which is available as an accessory Aluminum profiles for mounting on the system min 1 200 mm in length No direct sunlight and heat radiation Distance to other components or housing walls min 400 mm above below to the left min 500 mm on the heat sink side Degradation of ambient temperature Dependin...

Page 18: ...temperature C Load PoE W Figure 2 Degradation of ambient temperature depending on the PoE load 0 10 20 30 40 50 60 0 50 100 150 200 250 300 350 Ambient temperature C Load voltage outputs W Figure 3 Degradation of ambient temperature depending on the load on the voltage outputs 5 MOUNTING 18 O P E R A T I N G I N S T R U C T I O N S SIM4000 8019317 17LE 2020 05 13 SICK Subject to change without not...

Page 19: ...emperature greater than 45 C can lead to contact critical heat in the lat eral heat sink It must be therefore be ensured that accidental contact is unlikely NOTE Using an external fan part number 2089755 the maximum ambient operating tem perature of the device can be increased from 50 C to 60 C The fan is available as an accessory at www sick com MOUNTING 5 8019317 17LE 2020 05 13 SICK O P E R A T...

Page 20: ...cuits in accor dance with EN 60950 1 or ES1 EN 62368 1 NOTE Layout of data cables Use screened data cables with twisted pair wires Implement the screening design correctly and completely To avoid interference e g from switching power supplies motors clocked drives and contactors always use cables and layouts that are suitable for EMC Do not lay cables over long distances in parallel with power sup...

Page 21: ...In Out or RS 422 4 SERIAL One RS 232 RS 422 RS 485 or one INC In Out and one 1 A LPS voltage supply are available for each connection to peripherals 5 FBUS Two Ethernet based fieldbus interfaces 6 CAN Two connections for the SICK CAN sensor network receiver transceiver 7 SENSOR 1 4 Four sensor connections with two configurable inputs outputs and one ded icated input 8 SENSOR 5 8 Four IO connection...

Page 22: ...rd with the contact side facing down 4 To remove the card release and open the card tray 2 and then pull out the card 3 6 5 Pin allocation of the connections 6 5 1 POWER In main CAN 1 4 3 2 Figure 7 POWER In main CAN pin assignment M12 4 pin T coded male Table 2 M12 4 pin main male Pin Signal Color coding of open ended SIM cables1 Function 1 24 V IN1 Us BN brown Supply voltage system 2 GND IN2 WH ...

Page 23: ...oltage supply Block diagram 24V_Device M12 24V IN CAN 24V_CAN 24V_Sensor P0E M12 24V IN Main El Fuse 10A El Fuse 10A El Fuse 10 A Prozessor Unit M12 IO 24V IO Driver Incremental Driver PTC Fuse UL Listed 0 5A EL Fuse 0 5A max 2x M12 INC Serial Driver EL Fuse 0 5A max 2x M12 Serial 4x M12 Sensor 1 4 IO LINK Driver CAN Driver EL Fuse 1A max EL Fuse 3 2A max 2x M12 CAN 24V IO Driver Redundatn EL Fuse...

Page 24: ...BN brown 3 Input 5 output 5 Configurable switching input output All IO con nections as inputs GN green 4 Input 6 output 6 Configurable switching input output WH white 5 Input 7 output 7 Configurable switching input output PK pink 6 Input 8 output 8 Configurable switching input output BK black 7 Input 9 output 9 Configurable switching input output BK black 8 Input 10 output 10 Configurable switchin...

Page 25: ...NPN PNP configurable Max output frequency 10 kHz Inputs Min high input logic level 12 V Max low input logic level 4 V Input 1 4 isolated maximum 30 kHz Input 5 11 Max input frequency 30 kHz 6 5 4 INC 1 7 2 6 3 4 5 8 Figure 10 Incremental pin assignment M12 8 pin A coded female Table 5 Incremental connections for encoders can also be used as serial connections for RS 422 Pin Mode RS 422 RS 232 RS 4...

Page 26: ...eripherals configurable deactivated in factory condition Housing Screen Standard configuration Additional notes Max 1 A output for supply voltage connections compliant with LPS Data transmission rates RS 232 115 2 kBaud RS 422 2 MBaud RS 485 2 MBaud TTL encoders use RS422 and can be connected via the SERIAL interface 6 5 6 FBUS 1 4 3 2 Figure 12 Fieldbus pin assignment M12 4 pin D coded female Tab...

Page 27: ...dditional notes Max 3 2 A output for supply voltage connections compliant with LPS To enable voltage supply to the peripherals both voltage supply strands from POWER CAN must be connected to 24 V 6 5 8 SENSOR 1 4 1 4 3 5 2 Figure 14 Pin assignment of sensor 1 4 M12 5 pin A coded female Table 9 SENSOR 1 4 connections Pin Signal Function Factory settings 1 24 V Supply voltage for peripherals config ...

Page 28: ...s a switching output signal with a constant supply voltage on pin 1 External fan A mountable fan guard that is available as an accessory part number 2089755 can be connected to S4 This can be used to increase the maximum ambient operating tem perature of the device from 50 C to 60 C It is activated via SOPAS ET or via the GUI of the WelcomeApp of the device After activation the fan is automaticall...

Page 29: ...or illumination Short flash times can be achieved using two alternative modes 1 Power Strobe Mode when using the Connector Power Gate API see the API doc umentation 2 Signal Strobe Mode when using pin 4 or pin 5 as a switching output signal with a constant supply voltage on pin 1 only for illumination units with signal strobe 6 5 10 ETHERNET 1 7 2 6 5 4 3 8 Figure 16 Ethernet pin assignment M12 8 ...

Page 30: ...s for the peripherals to be connected as well as in the relevant connection descriptions see Pin allocation of the connections page 22 1 If necessary assemble connection cables see Assembling the cables optional page 20 2 Connect the cables to peripheral devices 3 Route the cables to the device using installation materials cable channels cable ties etc When doing so pay attention to cable strain r...

Page 31: ...n a controlled and contained network environment for the time being to check network communication if necessary Note the company standards that apply to the use of checking and testing devices For initial programming use ideal conditions for sensor or camera recognition Use the largest possible deviations from these ideal conditions to check the pro gramming with respect to its error tolerance and...

Page 32: ...roperly or whether any faults or errors have occurred Monitoring the visual indicators is part of the routine inspection carried out on the device and the machine plant area into which the device is incorporated Meaning of symbols Symbol Purpose LED off LED on LED flashes LED goes out briefly LED lights up briefly LED flashes bicolored 8 OPERATION 32 O P E R A T I N G I N S T R U C T I O N S SIM40...

Page 33: ...ly not supported BF NS PROFINET Bus error BF Fault has occurred Ethernet IP Network status NS Device has an IP address and a CIP connection No connection Device has an IP address but no CIP connection Error IP address has already been assigned to a different device Warning connection time out reset by performing a reset or establishing a new connection Self test when switching on No supply voltage...

Page 34: ...oltage not applied to the con nection Voltage applied Under overvoltage detected Table 14 INC status LEDs Location Designation LED behavior Description PWR ACT Voltage not applied to the con nection Voltage applied No signal activity Voltage applied Signal activity Voltage not applied to the con nection Signal activity Overvoltage or short circuit detected No signal activity Overvoltage or short c...

Page 35: ...ty Overvoltage or short circuit detected No signal activity Overvoltage or short circuit detected Signal activity Table 16 FBUS status LEDs Location Designation LED behavior Description Link Connection not established with fieldbus Connection established with fieldbus Act No activity Data transmission via fieldbus OPERATION 8 8019317 17LE 2020 05 13 SICK O P E R A T I N G I N S T R U C T I O N S S...

Page 36: ...Term Termination resistor not activated Termination resistor activated Table 18 S1 to S8 status LEDs Location Designation LED behavior Description PWR ACT Voltage not applied to the connection Voltage applied No signal activity Voltage applied Signal activity Voltage not applied to the connection Signal activity Overvoltage or short circuit detected No signal activity Overvoltage or short circuit ...

Page 37: ...et Connection estab lished with Ethernet Act No activity Data transmission via Ethernet PoE ETH1 ETH6 only Voltage supply via Eth ernet ETH1 ETH6 only Error in supply line overload short cir cuit OPERATION 8 8019317 17LE 2020 05 13 SICK O P E R A T I N G I N S T R U C T I O N S SIM4000 37 Subject to change without notice ...

Page 38: ...ing agents 9 2 Maintenance plan During operation the device works maintenance free Depending on the assignment location the following preventive maintenance tasks may be required for the device at regular intervals Table 20 Maintenance plan Maintenance work Interval To be carried out by Check device and connecting cables for damage at regular intervals Depends on ambient conditions and climate Spe...

Page 39: ...specific waste disposal regulations Do not dis pose of the product along with household waste NOTICE Danger to the environment due to improper disposal of the device Disposing of devices improperly may cause damage to the environment Therefore observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place th...

Page 40: ...LCON image processing library Random Access Mem ory 8 GB DDR4 Flash memory 1 GB NAND 420 MB thereof available for applications memory card optional Industry grade microSD memory card flash card max 32 GB application develop ment kit SICK AppStudio Sensor data process ing based on HALCON and or the SICK Algorithm API 11 2 Interfaces Feature Parameter User interfaces Web server GUI SICK AppStudio pr...

Page 41: ...e 2 1 CAN network with 2x power out Data transmission rate 20 kbit s 1 Mbit s Protocol CSN SICK CAN sensor network IO Link Quantity 4 SENSOR S1 to S4 Function IO Link Master V1 1 Data transmission rate max 230 kBaud Digital switching inputs outputs I O Inputs 4 opto decoupled max frequency 30 kHz Inputs outputs 7 configurable max frequency 30 kHz SENSOR S1 S4 Inputs 1 each max frequency 30 kHz Inp...

Page 42: ...the Connec tor Power Gate API rise time fall time delay 10 μs max fre quency 10 kHz CAN 3 2 A on power supply pins LPS in accordance with EN 60950 1 SERIAL 1 A on power supply pins LPS in accordance with EN 60950 1 INC 0 5 A on power supply pins LPS in accordance with EN 60950 1 I O 500 mA on power supply pins LPS in accordance with EN 60950 1 Housing material Aluminum die cast Housing color Light...

Page 43: ...ter Storage temperature 20 C 70 C Permissible relative humid ity 90 non condensing TECHNICAL DATA 11 8019317 17LE 2020 05 13 SICK O P E R A T I N G I N S T R U C T I O N S SIM4000 43 Subject to change without notice ...

Page 44: ... Act Pwr Act Act Link Term Pwr Act Term 1 2 3 4 5 6 7 8 Link Act Link Act Link Act Link Act Link Act Link Act Link Act Link Act USB Micro SD DevRDY SysRDY Result Funct 1 Funct 2 Remote SSD1 SSD2 Wi Fi BLE BF NS SF MS Mode 30 1 19 85 3 33 83 3 25 272 10 71 39 5 1 56 13 5 0 53 12 5 0 49 38 5 1 52 79 4 3 13 40 1 56 29 1 16 60 2 37 241 9 49 0 27 3 1 07 68 3 2 69 100 3 3 95 136 3 5 36 168 3 6 62 203 2 ...

Page 45: ...al Public License GPL version 2 GPL version 3 GNU Lesser General Public License LGPL MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty dis claimer also extends to the implicit assurance of marketability or suitability of the pro gram for a particular purpose More details can be found in the GNU Gen...

Page 46: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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