SICK S3000 Expert Operating Instructions Manual Download

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Troubleshooting

10.1

Response to errors

DANGER

Ineffectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of non-
observance.

Immediately shut the machine down if the behavior of the machine cannot be
clearly identified.

Immediately put the machine out of operation if you cannot clearly identify or allo‐
cate the fault and if you cannot safely remedy the fault.

Secure the machine so that it cannot switch on unintentionally.

WARNING

Ineffectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of non-
observance.

Do not do repair work on device components.

Do not make changes to or manipulate device components.

Apart from the procedures described in this document, the device components
must not be opened.

NOTE

Additional information on troubleshooting can be found at the responsible SICK sub‐
sidiary.

10.2

Error and status indications of the LEDs

Overview

This section describes the meaning of the error and status indications of the LEDs and
how you can respond.

Error and status indications of the LEDs

Table 36: Error and status indications of the LEDs

Display

Output level

Possible cause

Rectification of the error

ÊO

At the OSSDs

Object in the protective field,
OSSDs in the OFF state

Not an error

ËO

At the OSSDs

Protective field clear, OSSDs
in the ON state

Not an error

ÉO

On the respective uni‐
versal I/O

Object in the warning field

Not an error

ÊoËo

OSSDs

Supply voltage missing or
too low

Check the voltage sup‐
ply and activate, if nec‐
essary.

Ío

On the universal I/
O

Not an error

Ío

On the universal I/
O

No supply voltage

Check the voltage sup‐
ply and activate, if nec‐
essary.

TROUBLESHOOTING

8009942/ZA18/2019-11-14 | SICK

O P E R A T I N G I N S T R U C T I O N S | S3000

129

Subject to change without notice

Summary of Contents for S3000 Expert

Page 1: ...O P E R A T I N G I N S T R U C T I O N S S3000 Safety laser scanner ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R ...

Page 3: ...ve field warning field and field set 20 3 2 7 Monitoring cases 21 3 2 8 Simultaneous monitoring 22 3 2 9 Interoperability 25 3 3 Example applications 29 4 Project planning 32 4 1 Manufacturer of the machine 32 4 2 Operator of the machine 32 4 3 Design 32 4 3 1 If several safety laser scanners are used 34 4 3 2 Measures to prevent unsecured areas 36 4 3 3 Timing for monitoring case switching 39 4 3...

Page 4: ...n name 87 7 5 2 Name of the scanner 87 7 5 3 User data 87 7 5 4 Display direction of the 7 segment display 87 7 6 Application 87 7 6 1 Resolution 88 7 6 2 Basic response time 89 7 6 3 Angular resolution and maximum protective field range 89 7 6 4 Field mode 89 7 6 5 Exchange of field results via EFI 90 7 7 Incremental encoder 90 7 7 1 Pulses per cm travel that are output by the incremental encoder...

Page 5: ...ore initial commissioning 117 8 4 Recommissioning 118 9 Maintenance 120 9 1 Safety 120 9 2 Regular inspection 120 9 2 1 Regular inspection of the protective device by qualified safety personnel 120 9 2 2 Daily check of the protective device by authorized and spe cialist personnel 120 9 3 Cleaning the front screen 121 9 4 Replacing the front screen 122 9 5 Replacing the I O module 125 9 5 1 Steps f...

Page 6: ...56 14 2 I O modules 156 14 3 System plug 156 15 Accessories 159 15 1 Connectivity 159 15 2 Brackets 160 15 3 Additional accessories 161 16 Glossary 163 17 Annex 167 17 1 Compliance with EU directives 167 17 2 Note on specified standards 168 17 3 Checklist for initial commissioning and commissioning 169 18 List of figures 170 19 List of tables 172 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N ...

Page 7: ... SICK part numbers this document in all available language versions 8009791 1 3 Target groups and structure of these operating instructions These operating instructions are intended for the following target groups Project developers planners developers designers Installers Electricians Safety experts such as CE authorized representatives compliance officers peo ple who test and approve the applica...

Page 8: ...n is also the manufacturer of the equip ment with the corresponding allocation of the target groups 1 4 Further information www sick com The following information is available via the Internet This document in other languages Data sheets and application examples CAD files and dimensional drawings Certificates such as the EU declaration of conformity Guide for Safe Machinery Six steps to a safe mac...

Page 9: ...ating display of characters e g L and 2 LEDs LED symbols describe the status of an LED O The LED lights up permanently Ö The LED flashes o The LED is off These symbols describe which LED is involved Ê Ì É Í Ë Í Ö The Error Contamination LED flashes Ê O The OSSDs in OFF state LED lights up permanently The term dangerous state The figures in this document always show the dangerous state standard ter...

Page 10: ...in this document b Only follow the methods specified in this document b Do not open the housing except for the purposes of the installation and mainte nance work specified in these operating instructions Figure 1 Laser class 1 This device complies with the following standards IEC 60825 1 2007 IEC 60825 1 2014 21 CFR 1040 10 and 1040 11 except for changes due to Laser Notice No 50 dated 24 06 2007 ...

Page 11: ... 61496 1 and IEC 61496 3 and can therefore be used in controllers of category 3 PL d in accordance with ISO 13849 1 or SIL2 in accordance with IEC 61508 The safety laser scanner is suitable for Hazardous area protection Hazardous point protection Access protection Vehicle protection electrically powered industrial trucks NOTE Depending on the application further protective devices and measures may...

Page 12: ...e she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine that he she can assess its operational safety sta tus Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the relevant field and is sufficiently familiar with the a...

Page 13: ...device operates according to the time of flight measurement principle The device emits very short light pulses transmitted light pulse while an electronic stopwatch runs simultaneously If the light strikes an object the object reflects the light which is then received by the safety laser scanner received light pulse The device calculates the distance to the object based on the time interval betwee...

Page 14: ... the machine In contrast to tactile sensors non contact scanning is nearly wear free Contour monitoring In addition to the protective field the safety laser scanner can also monitor a contour e g the floor in vertical applications Mode of operation The safety laser scanner can only fulfill its protective function if the following require ments are satisfied It must be possible to influence the mac...

Page 15: ...d and a warning field optional simultaneous monitoring of 2 field sets Dual protective field mode with field sets comprising 2 protective fields optional simultaneous monitoring of 2 field sets 4 protective fields Triple field mode with field sets comprising one protective field and 2 warning fields Contour monitoring of a protective field 3 universal I O connections Integrated external device mon...

Page 16: ...the electrical connections except for the configuration interface 3 2 1 Figure 4 Sensor head I O module and system plug 1 System plug 2 I O module 3 Sensor head 3 2 3 I O module Five I O modules are available for the safety laser scanner These I O modules make the device suitable for a wide variety of fields of application 3 PRODUCT DESCRIPTION 16 O P E R A T I N G I N S T R U C T I O N S S3000 80...

Page 17: ...Object resolution mm 30 40 50 7 0 150 30 40 50 7 0 150 30 40 50 7 0 150 30 40 50 7 0 150 30 40 50 7 0 150 Output signal switch ing device pairs OSSDs 1 1 1 1 1 External device moni toring EDM Universal I O 3 3 3 3 3 Restart interlock delay Field sets comprising one protective field and one warning field dual field mode or 2 protective fields dual protective field mode 2 2 4 8 32 32 3 PRODUCT DESCR...

Page 18: ...2 2 2 Static dynamic control inputs for monitoring case switching 2 2 EFI interface safe SICK device communi cation Output of measure ment data surround ing contour Extended CMS fea tures reflector detec tion filter function for measured values 1 Valid for I O modules with serial number 11240000 2 The second field set on the device can only be used as a simultaneous field set 3 Maximum possible nu...

Page 19: ...sor head maximum scanning range 7 m 3 2 5 Status indicators The LEDs and 7 segment display signal the operational status of the device They are located on the front side of the device Above each of the LEDs is an icon that will be used to describe the LED in these operating instructions Figure 7 Status indicators of the safety laser scanner The icons have the following meanings PRODUCT DESCRIPTION...

Page 20: ...rning field 1 can be used in particular for vehicle protection applications to detect an object before the actual hazardous area and to slowly retard the movement of the vehi cle or bring it to a standstill This can reduce the wear on the brakes of the AGV Warn ing field 2 can also be used to trigger a warning signal NOTE A warning field must not be used for tasks relating to the protection of peo...

Page 21: ...the I O module used up to 32 monitoring cases can be defined and selected during operation via local static or dynamic control inputs or via EFI This makes it possible for example to perform process dependent hazardous area protec tion or speed dependent vehicle monitoring PRODUCT DESCRIPTION 3 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 21 Subject to change withou...

Page 22: ...ailable depending on the field mode selected Simultaneous monitoring of two field sets each with one protective field and one warning field dual field mode or with two protective fields dual protective field mode Monitoring of one field set with one protective field and two warning fields triple field mode 3 PRODUCT DESCRIPTION 22 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 1...

Page 23: ...aneous warning field 3 4 1 2 Figure 11 Dual protective field mode 1 Protective field 1 2 Simultaneous protective field 1 3 Protective field 2 4 Simultaneous protective field 2 PRODUCT DESCRIPTION 3 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 23 Subject to change without notice ...

Page 24: ...ltiple OSSD pairs this can be used for example to independently protect two machines using only one safety laser scanner If two field sets are simultaneously configured with dual protective fields four protective fields can be monitored at the same time This in conjunction with a Flexi Soft safety controller allows up to four independent hazardous areas to be monitored for safety at the same time ...

Page 25: ...000 S300 S300 Mini or mixed each can be connected They can there fore be used to implement applications with up to four safety laser scanners When using a Flexi Soft safety controller with a S3000 in dual field mode two protec tive fields and two warning fields can be monitored simultaneously In dual protective field mode four protective fields can be monitored simultaneously Up to eight protec ti...

Page 26: ...ed to be uniquely identified and information to be distributed and accessed via bit assignments see also the EFI Enhanced Func tion Interface technical description SICK part number 8012621 NOTE Addressing the host and guest b Wire a jumper between terminals 7 ERR and 10 A1 on the guest see Pin assignment page 75 b Do not fit this jumper on the host device The jumper always defines the guest device...

Page 27: ...pert S300 Mini Standard 1 S300 Mini Remote S3000 Standard l l l l l l l l l l S3000 Advanced l l l l l l l l l l S3000 Professional l l l l l l l l l l S3000 Remote l l l l 2 l l l l l l 2 S3000 Expert l l l l l l l l l l 1 This device does not have an EFI interface so it cannot be used in an EFI system 2 Only in conjunction with a Flexi Soft safety controller or sens Control device l EFI system s...

Page 28: ...s If you have configured an S3000 with a higher level device S3000 host or sens Control device as the guest more monitoring cases may be available depending on the system configuration Example You are using an S3000 Advanced as a guest for an S3000 Professional The S3000 Professional has been configured with 8 monitoring cases In this case 8 monitoring cases will also be available on the S3000 Adv...

Page 29: ...ed Hazardous area protection In hazardous area protection people are detected if they stay in a defined area This type of protective device is suitable for machines where it is possible to see a haz ardous area completely from the reset pushbutton When the hazardous area is entered a stop signal is triggered and starting is prevented Figure 16 Hazardous area protection detection of the presence of...

Page 30: ...red A person stand ing behind the protective device will not be detected by the ESPE Figure 18 Access protection detection of a person when accessing a hazardous area Mobile hazardous area protection Mobile hazardous area protection is suitable for AGVs automated guided vehicles cranes and forklift trucks to protect people when vehicles are moving or docking at a fixed station 3 PRODUCT DESCRIPTIO...

Page 31: ... detection of a person when a vehicle approaches Further topics Timing for monitoring case switching page 39 PRODUCT DESCRIPTION 3 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 31 Subject to change without notice ...

Page 32: ...the mechanical mounting of the safety laser scanner necessitate a new risk assessment The results of this risk assessment may require the operator of the machine to meet a manufacturer s obligations b Changes to the device s configuration may impair the protective function The effectiveness of the protective device must be checked after any change to the configuration The person carrying out the c...

Page 33: ...t of the device Highly specular objects inside the protective field can blank part of the surface to be monitored in some cases b Mount the device in such a way that incident sunlight cannot dazzle it Do not arrange stroboscope and fluorescent lights or other strong light sources directly on the scan plane since they can influence the device under certain circumstances WARNING Ineffectiveness of t...

Page 34: ...ystems that vibrate heavily use shock absorbers to prevent the possibility of fixing screws unintentionally coming loose b Regularly check the tightness of the fixing screws b Observe the maximum permissible tightening torque for the fixing screws on the device M6 at the rear max 12 Nm M8 on the side max 16 Nm Further topics Mounting page 64 4 3 1 If several safety laser scanners are used The devi...

Page 35: ...part no 6020756 100 mm Figure 21 Mounting opposite 200 mm Figure 22 Mounting angled parallel 200 mm Figure 23 Mounting offset parallel 100 mm Figure 24 Mounting crosswise 200 mm Figure 25 Mounting one device upside down offset parallel PROJECT PLANNING 4 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 35 Subject to change without notice ...

Page 36: ...ications These areas become larger if you mount the safety laser scanner using the mounting kits Table 5 Size of the unsecured areas Installation variant Size of the unsecured areas X Y Direct mounting 109 mm 1 245 mm Using mounting kit 1 112 mm 1 280 mm Using mounting kits 1 and 2 127 mm 1 452 mm Using mounting kits 1 2 and 3 142 mm 1 623 mm 4 PROJECT PLANNING 36 O P E R A T I N G I N S T R U C T...

Page 37: ...ff very quickly from standstill the protective field must be suffi ciently large to ensure that a person standing in front of it can be detected in time b Select a sufficiently large protective field DANGER Ineffectiveness of the protective device Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance When installing the system in a p...

Page 38: ...laser scanner protrudes no more than 109 mm beyond the front edge of the vehicle The vehicle can then be accel erated to a speed of 0 3 m s within one second Complementary information By observing all the necessary safety measures it may be possible to avoid using a restart interlock and thereby potentially increase the availability of the system Further topics Dimensional drawings page 153 4 3 2 ...

Page 39: ...lowed for cf 2 the switch ing time tUFVz2 must be advanced by the input delay If the inputs of another device are used via EFI the switching time tUFVz3 must be advanced by an additional 0 5 times the basic response time of the slowest sys tem in the EFI system cf 3 If external OSSDs are used the switching time tUFVz4 must be advanced by an additional 20 ms cf 4 Important information DANGER Ineffe...

Page 40: ...nteed at all times Time of switching Calculating the time of switching The time of switching is calculated using the following equation tUFVz tEVz texOVz tStVz where tUFVz time by which the switching is advanced tEVz input delay for the control inputs texOVz delay time due to external OSSDs via EFI 20 ms tStVz delay time due to external control inputs via EFI 0 5 basic response time of the slowest...

Page 41: ...ot completely surround by a physical guard Figure 33 Horizontally mounted stationary application For a horizontal stationary application you determine the following The protective field size to maintain the necessary minimum distance The height of the scan plane The restart behavior Measures to protect any areas that are not covered by the safety laser scanner NOTE After defining the protective fi...

Page 42: ... floor in accordance with ISO 13855 see Height of the scan plane at 70 mm resolution page 45 NOTE If you define several monitoring cases with different protective fields you must calcu late the protective field sizes for all protective fields used NOTE As you can select from two different resolutions and two different response times it may be necessary to calculate the protective field size severa...

Page 43: ... reflectors at a distance of less than 1 m from the protective field boundary can dazzle the safety laser scanner and impair its detection capability b Avoid retro reflectors at a distance of less than 1 m to the protective field bound ary b If retro reflectors are nevertheless mounted at a distance of less than 1 m from the protective field boundary add a supplement ZR 200 mm to the protective fi...

Page 44: ...front possible external influ ence from dazzling HD Detection height HS Scanner mounting height DANGER Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance If the scan plane is higher than 300 mm it may be possible for people to crawl beneath the protective field and reach the hazardous area b Prevent people from being able to crawl...

Page 45: ...ical operation for access protection Access protection can be used when access to the machine can be defined by physical means In access protection applications the device detects the entry of an entire body NOTE To ensure adequate access protection a response time of 90 ms and a resolu tion of 150 mm or finer is required To protect the protective device against inadvertent adjustment or manipulat...

Page 46: ...ry out a stop time measurement on your system on request Response time of the safety laser scanner Supplement C to prevent reaching through Minimum distance S Calculate the minimum distance S using the following formula see ISO 13855 b S K TM TS C where K Approach speed 1 600 mm s defined in ISO 13855 TM Stopping time of the machine or system TS Response time of the safety laser scanner C Suppleme...

Page 47: ... provide hand protection a resolution of 40 mm or finer is required DANGER Ineffectiveness of the protective device The device is not suitable for detecting fingers because the finest resolution available is 30 mm b Do not use the device for safety applications that require the detection of fingers To protect the protective device against inadvertent adjustment or manipulation you must use the con...

Page 48: ...lution the protective field that can be configured is larger i e for larger hazardous points to be protected In this case however you have to mount the safety laser scanner further away from the hazardous point 1 Figure 38 Minimum distance to hazardous area 1 Contour of the floor and side panels as a reference 4 PROJECT PLANNING 48 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 ...

Page 49: ...afety laser scanner d Resolution of the safety laser scanner mm The reach or approach speed is already included in the formula If the result is S 500 mm use the calculated value as the minimum distance If the result is S 500 mm you may be able to reduce the minimum distance using the following calculation S 1 600 TM TS 8 d 14 mm If the new value is S 500 mm then use the newly calculated value as t...

Page 50: ...a vehicle monitored by the safety laser scanner stops before a person or an object is reached NOTE If you define several monitoring cases with different protective fields and in particular if you switch between monitoring cases depending on the speed you must calculate the protective field lengths for all protective fields used Protective field length SL Calculate the protective field length SL us...

Page 51: ...h between protective fields of different sizes depending on the speed determined by incremental encoders 1 2 3 4 5 Figure 40 Stopping distance as a function of the vehicle s speed 1 Stopping distance 2 Speed 3 Stopping distance 4 Stopping distance supplements 5 Required protective field length PROJECT PLANNING 4 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 51 Subjec...

Page 52: ...xternal OSSDs via EFI Calculate the distance SAnS covered during the response time of the safety laser scan ner using the following formula SAnS TS Vmax where TS Response time of the safety laser scanner Vmax Maximum speed of the vehicle as specified in the relevant vehicle documen tation Supplement ZR for reflection related measurement errors For retro reflectors in the background less than 1 m f...

Page 53: ...nt errors and the lack of ground clear ance Calculate the protective field width SB using the following formula SB FB 2 ZG ZR ZF where FB Vehicle width ZG General supplement 100 mm ZR Supplement for a possible reflection related measurement error of the safety laser scanner ZF Supplement for a possible lack of ground clearance of the vehicle NOTE The S3000 is normally mounted in the middle of the ...

Page 54: ...stream contactors are monitored external device monitoring EDM WARNING Ineffectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner The same safety level is required for the safety related parts of the control which switch the active protective field as for the safety function In m...

Page 55: ...ls must be connected to just one safety laser scanner It is not possible to distribute the input signal connections across two safety laser scanners Schematic legend Table 7 Schematic legend for connection diagrams Meaning k1 and k2 or k3 and k4 Output circuits Incorporate these contacts into the controller in such a way that the dangerous state is brought to an end if the output circuit is open F...

Page 56: ...estart interlock and external device monitoring Restart interlock and external device monitoring in conjunction with a UE10 safety relay S3000 Standard 1 5 6 7 8 9 4 3 2 B1 B3 Y1 13 23 33 41 1 B2 B4 Y2 14 24 34 42 UE10 3OS H2 H8 H3 S1 24 V 0 V E112702 01 2015 03 25 Figure 45 Connection diagram for restart interlock and external device monitoring in conjunction with a UE10 safety relay 4 PROJECT PL...

Page 57: ...3 8 4 3 2 K1 0 V 24 V K2 H8 H3 H2 S1 k1 k2 A1 A2 B1 B2 Figure 46 Connection diagram for monitoring case switching using two static input pairs S3000 Advanced in conjunction with relays contactors Operating mode with restart interlock and external device monitoring Monitoring case switching by the control inputs A and B PROJECT PLANNING 4 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C...

Page 58: ...ode with restart interlock and external device monitoring Static monitoring case switching by the control inputs A to D Monitoring case switching using static and dynamic inputs S3000 Professional 1 6 11 13 17 19 15 22 20 8 4 2 5 10 12 16 18 14 23 21 7 9 3 k1 A1 A2 B1 B2 C k2 90 0 1 f HTL 90 0 1 f HTL D K1 0 V 24 V FE K2 H8 H2 k2 k1 1 x x y y z z k2 k1 E112710 01 2015 03 25 Figure 48 Connection di...

Page 59: ...3 15 8 4 2 k2 k1 1 x x y y z z k2 k1 k4 k3 1 x x y y z z k4 k3 24 V 0 V FE k1 k2 K1 K2 K3 K4 H8 H2 k3 k4 A1 A2 B2 B1 E112708 00 2014 03 06 Figure 49 Connection diagram for monitoring case switching between two safety laser scanners with static inputs Two S3000 Advanced in an EFI system in conjunction with relays contactors Operat ing mode without restart interlock with external device monitoring M...

Page 60: ... EFI system in conjunction with relays contactors Operating mode with restart interlock and external device monitoring Sta tic monitoring case switching by the control inputs A and B Direction of travel depen dent dynamic monitoring case switching by the incremental encoders C and D Sensor communication via EFI Monitoring case switching between two safety laser scanners using a Flexi Soft safety c...

Page 61: ... H2 k2 k1 x x y y z z k2 k1 1 E112714 00 2014 03 06 2 3 4 5 6 7 H 1 S3000 Expert H Housing FE 0 V 24 V S300 Mini Remote Figure 52 Connection diagram for monitoring case switching between an S3000 Expert and an S300 Mini Remote using static inputs S3000 Expert and S300 Mini Remote in an EFI system in conjunction with relays con tactors Operating mode without restart interlock with external device m...

Page 62: ...I system in conjunction with relays con tactors Operating mode without restart interlock with external device monitoring Sta tic monitoring case switching by the control inputs A and B of the S3000 Direction of travel dependent dynamic monitoring case switching by the incremental encoders C and D of the S3000 The protective fields act on the OSSDs on the S3000 Monitoring case switching between an ...

Page 63: ...S3000 and S300 using a Flexi Soft safety con troller S300 Professional S3000 Professional FX3 XTIO FX3 CPU1 UE10 2FG 24 V FE 0 V Figure 55 Connection diagram for monitoring case switching between S3000 and S300 usin a Flexi Soft safety controller S3000 Professional and S300 Professional in an EFI system Protective field evalua tion restart interlock and EDM via EFI using a Flexi Soft safety contro...

Page 64: ...e device may otherwise be impaired which can lead to unintended shut downs b Avoid strongly reflective objects in the scan plane of the device Example Retro reflectors can influence the measurement result of the device Highly specular objects inside the protective field can blank part of the surface to be monitored in some cases b Mount the device in such a way that incident sunlight cannot dazzle...

Page 65: ...g kits 1 and 2 The installation orientation of the safety laser scanner is not crucial i e the device can be mounted both at an angle or upside down Important information WARNING Ineffectiveness of the protective device Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance b Make sure that the field of view of the device is not restr...

Page 66: ...ixing screws unintentionally coming loose b Regularly check the tightness of the fixing screws b Observe the maximum permissible tightening torque for the fixing screws on the device M6 at the rear max 12 Nm M8 side max 16 Nm Further topics Dimensional drawings page 153 Brackets page 160 5 2 1 Direct mounting The device has four M6 8 threaded holes on the rear They can be used to mount the device ...

Page 67: ... Mounting using mounting kit 1 Overview You can use mounting kit 1 to mount the device indirectly on the mounting surface This is always necessary if you cannot drill through the mounting surface from the rear MOUNTING 5 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 67 Subject to change without notice ...

Page 68: ... Observe the maximum permissible tightening torque of 16 Nm for the M8 9 threaded mounting holes 5 2 3 Mounting using mounting kit 2 Overview You can use mounting kit 2 only in conjunction with mounting kit 1 to align the device in 2 planes The maximum adjustment angle is 11 in both planes 5 MOUNTING 68 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change ...

Page 69: ...ting holes 4 Adjust the safety laser scanner along the longitudinal and transversal axis 5 2 4 Mounting using mounting kit 3 Overview You can use mounting kit 3 only in conjunction with mounting kit 1 and 2 to mount the device so that the scan plane is parallel to the mounting surface This enables for example stable floor mounting or ensures that mounting kit 2 remains precisely adjustable crosswi...

Page 70: ...kit 2 4 Mount the safety laser scanner on mounting kit 1 NOTE Observe the maximum permissible tightening torque of 16 Nm for the M8 9 threaded mounting holes 5 Adjust the safety laser scanner along the longitudinal and transversal axis NOTE When mounting the device observe the dimensional drawings Further topics Dimensional drawings page 153 5 MOUNTING 70 O P E R A T I N G I N S T R U C T I O N S ...

Page 71: ... Information label Notes on daily check b After mounting the device affix the supplied Notes on daily check information label NOTE Use only the information label in the language that the operators of the machine can read and understand Affix the information label so that it is clearly visible to all operators during operation of the system After attaching additional objects and equipment the infor...

Page 72: ...ped in the event of non compliance b Each OSSD must only be connected to one downstream switching element b If more than one switching element is required use a suitable contact multiplier DANGER Ineffectiveness of the protective device If loads are connected to the OSSDs that do not have reverse polarity protection a potential difference between the 0 V connections of the loads and those of the a...

Page 73: ...th appropriate electrical fuse protection NOTE The power supply unit must be able to bridge a power failure of 20 ms The power supply unit must provide safe isolation SELV PELV Suitable power supply units are available as accessories from SICK see Accessories page 159 Further topics Data sheet page 138 6 2 Pin assignment Overview All inputs and outputs of the device are located on the 30 pin screw...

Page 74: ...ntal encoders b If it is not possible to connect the screen via threaded fittings e g on bus nodes connect the screen physically close to the device using a metal clamp e g to a control cabinet chassis NOTE If you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners If there is a protection earth PE in...

Page 75: ...trol input A C C C 12 B1 Static control input B C C C 13 B2 Static control input B C C C 14 EFIA Enhanced function interface safe SICK device communication C C C C C 15 EFIB C C C C C 16 24 V DC Supply voltage for the incremental encoder 1 C C 17 GND C C 18 C1 or INC1_0 Static control input C or dynamic control input input for incremental encoder 1 C C 19 D1 or INC1_90 Static control input D or dy...

Page 76: ...0 and 21 b Connect each output of an incremental encoder for 0 or 90 to one control input C1 D1 or C2 D2 only The two incremental encoders must meet the following requirements Dual channel rotary encoder with 90 phase shift Supply voltage 24 V DC Outputs push pull outputs Enclosure rating IP54 or higher Shielded cable Max pulse rate 100 kHz Minimum number of pulses 50 pulses per cm NOTE You can ob...

Page 77: ...a safety laser scanner with an incorrect configuration into operation You can easily exchange the safety laser scanner with the cable reserve if needed b Keep the cable reserve short enough that the system plug cannot accidentally be plugged into an adjacent safety laser scanner NOTE You can also purchase the safety laser scanner with pre assembled system plugs with various lengths of cable System...

Page 78: ...entries without M12 cable gland blind plug 1 cable entry with M20 cable gland 4 blind plugs for the second exit side 6 ELECTRICAL INSTALLATION 78 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 79: ...rsal I O Incremental encoder RS 422 data cables EFI Table 10 Recommended wire cross sections Cable Recommended wire cross sections Shielded System cables supply voltage outputs static inputs 0 5 mm 1 mm 9 17 wires No Incremental encoder 4 0 25 mm Yes EFI 1 2 0 22 mm Yes Universal I O 2 0 25 mm No RS 422 data cables 4 0 25 mm Yes 1 A shield is recommended if there are high EMC charges in the surrou...

Page 80: ... encoders Cable connection at the top 5 or 10 m long SX0A B1705B SX0A B1710B SX0A B1720B For S3000 Professional and S3000 Expert with static inputs With 17 unshielded wires Cable connection at the top 5 10 or 20 m long Table 11 Pin assignment on pre assembled system plugs Pin Signal Wire color SX0A B0905G SX0A B0905B SX0A B0910B SX0A B0920B SX0A B1305B SX0A B1310B SX0A B1320B SX0A B1305D SX0A B131...

Page 81: ...d for the particular application Further topics System plug page 156 6 5 M8 4 configuration connection serial interface 3 1 4 2 Figure 66 Pin assignment on the M8 4 configuration connection Table 12 Pin assignment on the M8 4 configuration connection Pin Safety laser scanner PC side RS232 DSub 1 Reserved Not assigned 2 RxD Pin 3 3 0 V DC input power supply Pin 5 4 TxD Pin 2 NOTE b Pull the connect...

Page 82: ... entering CDS in the search field on www sick com 2 Take note of the system requirements on the download page 3 Download the installation file from the download page Extract it and run it 4 Follow the notes from the setup assistant 7 3 Preparing the configuration Prerequisites The safety laser scanner has been correctly mounted and the electrical connec tions are in place The necessary tools are a...

Page 83: ...ration and diagnostics The service cable must be plugged in and the protective cap attached during opera tion NOTE For more information on configuration see the online help of the CDS Configura tion Diagnostic Software You can use the password function in the CDS to protect the configuration settings from unauthorized access if you store the passwords in such a way that they too are protected from...

Page 84: ...ule with serial number 12210000 You are configuring an S3000 Remote with an I O module with serial num ber 11240000 You are using a safety laser scanner with a system plug in which a configuration is saved that only supports the compatibility mode was configured in the compatibility mode was configured with a CDS version 3 6 7 You want to ensure newly configured devices can be replaced with old de...

Page 85: ...n 3 6 6 The related operating instructions delivered with the device are to be used for older devices Interoperability in an EFI system depending on the firmware version Table 14 Required compatibility mode with different firmware versions of the S3000 in an EFI system with other S3000 Firmware S3000 Standard S3000 Standard S3000 Advanced S3000 Advanced S3000 Professional S3000 Professional S3000 ...

Page 86: ... S300 Mini safety laser scanner a device must be used that is not operated in the compatibil ity mode Further topics Scope page 7 7 5 System parameters You can assign a name to the configured application as well as to the safety laser scan ner s The names are saved in the devices after the configuration is transferred The name chosen may be for example the identifier for the vehicle system or the ...

Page 87: ...a maximum of 22 characters long This is then added to the configuration protocol and in the diagnos tics report 7 5 4 Display direction of the 7 segment display Overview You can rotate the numbers shown on the 7 segment display by 180 using the CDS This is useful for example if the device needs to be rotated by 180 on account of the mounting method Approach b Under 7 segment display activate the R...

Page 88: ...ns Table 17 Maximum protective field ranges at different resolutions Maximum protective field range Short Range sensor head At 0 5 angular resolution 60 ms basic response time At 0 25 angular resolution 120 ms basic response time 30 mm hand detection 1 90 m 2 80 m 40 mm hand detection 2 60 m 3 80 m 50 mm leg detection 3 30 m 4 00 m 70 mm leg detection 4 00 m 4 00 m 150 mm body detection 1 4 00 m 4...

Page 89: ...ular resolutions can be configured At 0 5 angular resolution the basic response time is 60 ms At 0 25 angular resolution the basic response time is 120 ms NOTE The maximum protective field range of the safety laser scanner must be sufficient to cover the calculated protective field size including the necessary supplements On the S3000 Expert and S3000 Remote the number of field sets that can be co...

Page 90: ...ft safety controller The status of an evaluated protective field is logical 1 if the protective field is clear The status is logical 0 if the protective field is interrupted The status of an unallocated protective field defaults initially to logical 1 If you evaluate the status of the protective fields using Flexi Soft then on the Resolution field mode tab first select the Transfer unallocated fie...

Page 91: ...covered by the vehicle is therefore pulses cm 10 000 109 96 90 94 When configuring the incremental encoder in the CDS you therefore need to enter the rounded value 91 in the Pulses per centimeter field The user software uses this value to calculate the maximum permissible speed of the vehicle 7 7 2 Tolerances allowed on the dynamic inputs As a rule the same pulse frequency is present at the dynami...

Page 92: ...lerated is 60 s If the vehicle speed is in the range 30 cm s or 30 cm s then the maximum period of time for which a deviation is tolerated is 20 s If the vehicle speed is in the range 10 cm s or 10 cm s then different direc tions of rotation on the incremental encoders are only tolerated for 0 4 s You can disable the tolerance ranges by switching to a monitoring case in which a speed threshold is ...

Page 93: ...o dual channel static control inputs The S3000 Professional and the S3000 Expert have four dual channel control inputs Of these four control inputs two are static A and B the other two C and D can be used as both static control inputs and also dynamic control inputs b Activate the inputs you want to use for monitoring case switching If you activate the Use speed option you can use speed ranges for...

Page 94: ...0 ms Contact relay controls 30 150 ms Control via independent sensors 130 480 ms Further topics Timing for monitoring case switching page 39 7 8 2 Sampling for the static control inputs Overview If you are using static sampling you can choose between complementary sampling or 1 of n sampling depending on the control features available Depending on this selec tion you can define the switching crite...

Page 95: ...ia the EFI interface to the external OSSDs on a Flexi Soft safety controller External OSSDs The device transmits the status of the field sets protective field warning fields via the EFI interface The OSSDs on another device connected via the EFI interface are switched Connected S300 or S3000 The OSSDs on the second safety laser scanner are switched Connected safety controller e g Flexi Soft The OS...

Page 96: ...e external device monitoring then the safety laser scanner checks the contactors after each interruption of the protective field and prior to the machine restart External device monitoring is then able to detect if one of the contactor s con tacts is welded for instance In this case the external device monitoring places the sys tem in a safe operational status and the OSSDs are not switched back t...

Page 97: ...r If the status information on the protective fields is used in the Flexi Soft safety controller the restart interlock delay does not affect the Flexi Soft safety con troller In this case a restart interlock delay must be implemented in the Flexi Soft safety controller Configuration of the safety laser scanner without restart interlock If there is an object in the protective field the OSSDs on the...

Page 98: ...witch for restart or reset outside the hazardous area such that it cannot be operated by a person in the hazardous area b Place the control switch for restart or reset outside the hazardous area such that the person who operates the control switch has a full view of the hazardous area NOTE For examples on connecting the internal restart interlock see Connection dia grams page 54 If you do not use ...

Page 99: ...ions You can configure these three connec tions for one or more of the following functions linked by the operator OR Contamination warning Contamination error Reset required Error Protective field Protective field 2 if the Dual protective fields field mode and the Simultaneous field evaluation function have been selected Warning field Simultaneous protective field Simultaneous protective field 2 i...

Page 100: ... Whether a signal is output both for front screen contamination and on errors 7 12 Field Sets The number of field sets that can be configured depends on the safety laser scanner variant On the S3000 Expert and S3000 Remote the number of field sets that can be config ured also depends on the field mode selected dual field mode dual protective field mode triple field mode and the angular resolution ...

Page 101: ... CDS Protective fields and warning fields can cover an angle of up to 190 and have different radial scanning ranges depending on the sensor head and the resolution configured WARNING Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance Before commissioning the machine or vehicle check the configuration of the protective fields see C...

Page 102: ...e field sets or individual fields out of one project and import them into another project Importing field sets and fields 1 Click on Import field sets from XML file 2 Select exported file with field set information A preview of the field sets and fields saved in the file will be shown 3 Select the required field sets and import fully 4 Drag individual fields into the required field set The field s...

Page 103: ...the protective field size As a result the protective field is slightly smaller than the surface covered 2 In those places where the surrounding contour is larger than the protective field range 3 the protective field corresponds to the possible scanning range WARNING Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance The protectiv...

Page 104: ...position of the safety laser scanner is changed NOTE You can define any number of contour segments You cannot define warning fields at the points where a contour has been config ured as a reference If for example you use the floor as a reference for access protection you cannot configure a warning field there However you can for exam ple configure a warning field to the left and right of the conto...

Page 105: ...ignals Protective field interrupted 7 13 Monitoring cases Overview The device supports a configuration with multiple monitoring cases By switching the monitoring case you can switch to different monitoring conditions in the case of a change to the monitoring situation Important information DANGER In the case of non compliance it is possible that the dangerous state of the machine may not be stoppe...

Page 106: ...ld set Monitoring cases can be switched with the following input information Static information Speed information A combination of the two Further topics Mounting page 64 7 13 1 Monitoring case switching via static input information Overview For monitoring case switching via static input information you configure for each moni toring case the input condition to be used to switch to this monitoring...

Page 107: ...pairs Table 24 Truth table for complementary sampling A B C D E E g case 0 0 0 0 0 1 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 5 1 0 1 0 0 6 0 1 1 0 0 7 1 1 1 0 0 8 0 1 1 1 0 15 1 1 1 1 0 16 0 0 0 0 1 17 0 1 1 1 1 31 1 1 1 1 1 32 NOTE An undefined input information will result in the device switching the safety outputs to the OFF state or signaling Protective field interrupted Static 1 of n sa...

Page 108: ...ed or not recognized in time in case of non observance Someone may already be in the protective field at the time of switchover Only by switch ing in the correct time frame i e before the hazard occurs at this point for the person is protection provided see Timing for monitoring case switching page 39 b Make sure that the control using dynamic control inputs incremental encoders provides switching...

Page 109: ...exceeded the safety laser scanner shuts down Speed differ ences larger than 45 are tolerated for 60 seconds Only if the threshold is exceeded does a shutdown occur The information on the minimum and maximum speed is determined for the threshold and in this case is not used for the speed dependent monitoring case activation NOTE The redundant speed monitoring by the safety laser scanner is deactiva...

Page 110: ...ers generate the necessary speed signals The Flexi Soft safety controller 4 distributes the signals to all four safety laser scanners 1 and 5 as well as 3 and 6 The signals are available on all four safety laser scanners for monitoring case switching Figure 80 Connection diagram for speed routing 1 S3000 Expert on EFI1 1 7 CONFIGURATION 110 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 Z...

Page 111: ...ed twice on the n n function blocks 0 and 1 as well as 2 and 3 The outputs of the function blocks are placed on EFI string 1 or on EFI string 2 As a result they are available to all four safety laser scanners DANGER Dangerous state of the machine The Speed valid status information is relevant for safety b Make sure that the Speed valid input signal is connected to the Speed valid output signal Con...

Page 112: ...ting from this setting is displayed in the CDS Table 26 Recommended multiple sampling Recommended multiple sampling Application Basic response time 60 ms Basic response time 120 ms Stationary under clean ambient con ditions 2 2 Vertical applications 3 times Mobile 4 times 4 times Stationary under dusty ambient con ditions 8 times 8 times NOTE Using multiple sampling you can increase the availabili...

Page 113: ...ching To check the switching between monitoring cases configure a series of monitoring cases Either an arbitrary sequence a unique sequence or two alternative sequences can be defined Arbitrary sequence It is allowed to switch from one monitoring case to any other defined monitoring case Unique sequence It is only allowed to switch from a monitoring case to another specifically defined monitoring ...

Page 114: ...m the configuration to switch from the park mode to another monitoring case Standby mode The S3000 can be switched to the standby mode via EFI This requires an external safety controller e g Flexi Soft NOTE The standby mode is not available in compatibility mode The standby mode does not take up a monitoring case Further topics EFI status information and control commands page 150 7 14 Measurement ...

Page 115: ...tinuous data output the data to output must be selected If Measurement data output is also enabled it is necessary to select whether the measure ment data are to be output together with the I O data in one telegram or in two separate telegrams For the measurement data output one to five segments which are defined by start and end angles need to be specified For further details on this topic see th...

Page 116: ...page 117 8 2 Power up sequence After the device is switched on it goes through a power up cycle During the power up cycle the 7 segment display indicates the device status The following indications are possible during initial commissioning of the safety laser scanner Table 27 7segment display during and after the power up sequence during initial commissioning Step Display Meaning 1 Power up cycle ...

Page 117: ...ure that nobody is put at risk during initial commissioning of the machine Approach b Make sure that there are no persons in the hazardous area during initial commis sioning b Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see Check list for initial commissioning and commissioning page 169 b Ch...

Page 118: ...e device automatically reads the saved configuration from the system plug remaining on the machine No acceptance by qualified safety personnel is required after the configuration is read from the system plug The check as per the requirements for daily checking must how ever be carried out 7 segment display and LEDs after the power up sequence Table 29 7segment display during and after the power up...

Page 119: ...rt or reset must be operated Other display Safety interlock activated Malfunction in the external conditions or in the device itself Complementary information NOTE If the system plug has also been replaced then the configuration must be transferred to the safety laser scanner using the CDS Acceptance by qualified safety personnel is required in this case NOTE To be able to unambiguously differenti...

Page 120: ...al commissioning this will ensure that any such issues are detected b If major changes have been made to the machine or the protective device or if the safety laser scanner has been modified or repaired check the system again as per the checklist in the annex Further topics Checklist for initial commissioning and commissioning page 169 9 2 2 Daily check of the protective device by authorized and s...

Page 121: ...f this function is discovered while doing so the machine system must be shut down immediately and checked by qualified safety person nel 9 For stationary applications check that the hazardous areas marked out on the floor match the shapes of the protective fields stored in the safety laser scanner and that any gaps are protected by additional protective measures In the case of mobile applications ...

Page 122: ... front screen from SICK After replacing the front screen the safety laser scanner s measurement system must be calibrated to the new front screen During front screen calibration the reference for the contamination measurement of the front screen is defined status not contami nated Important information WARNING Incorrect reference value of optical properties If the front screen calibration is not d...

Page 123: ... housing is sealed to IP65 Prerequisites Only use a new front screen When replacing the front screen take ESD protection measures Set a torque wrench to 1 2 Nm hand tight and have this at hand Approach To replace the front screen 1 Disconnect the system plug and remove the safety laser scanner 2 Move the safety laser scanner to a clean location office maintenance shops or similar 3 First clean the...

Page 124: ... sharp tools 8 First place the seal only lightly in the rounded sections of the seal groove This will avoid stretching the seal 9 Only then press the seal home Do not rotate the seal while inserting it 2 1 3 Figure 87 Depth for pressing in the seal 1 Housing 2 Seal edge flush with housing edge 3 Seal The seal is pressed in far enough when the edge of the seal and the sensor head are flush 10 It is...

Page 125: ...rmation DANGER Hazard due to unexpected starting of the machine While the I O module is being replaced the system may start inadvertently b Always isolate the machine from the power supply during all work on the machine and safety laser scanner NOTE The saved configuration must correspond to the properties of the device used You can for example replace an S3000 Professional with an S3000 Expert th...

Page 126: ...0000 Not enabled X Serial number 12210000 Enabled C None Serial number 12210000 Not enabled C None C I O module is compatible with the configuration in the system plug X I O module is not compatible with the configuration in the system plug Table 34 Compatibility of the Remote I O module I O modules Compatibility mode configuration in the system plug Compatible Display Serial number 11240000 Enabl...

Page 127: ...device 7 Pull out the I O module parallel to the mounting shaft 8 Remove any contamination from the sealing surface and the mating surface for the sensor head If possible use a plastic cleaner that does not leave residues 9 Remove the I O module from the packaging and take adequate ESD protection measures during this process 10 Check the surfaces for cleanliness and the seal for correct seating 11...

Page 128: ...pics Accessories page 159 Mounting page 64 Recommissioning page 118 Safety page 116 9 MAINTENANCE 128 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 129: ...pened NOTE Additional information on troubleshooting can be found at the responsible SICK sub sidiary 10 2 Error and status indications of the LEDs Overview This section describes the meaning of the error and status indications of the LEDs and how you can respond Error and status indications of the LEDs Table 36 Error and status indications of the LEDs Display Output level Possible cause Rectifica...

Page 130: ...ination error warning 4 If this is configured as the output for Reset required Table 37 Error and status indications of the LEDs in the compatibility mode Display Output level Possible cause Rectification of the error ÊO At the OSSDs Object in the protective field OSSDs in the OFF state Not an error ËO At the OSSDs Protective field clear OSSDs in the ON state Not an error aO At warning field outpu...

Page 131: ... Power up cycle all seg ments are activated con secutively Not an error Indication of protective field and contour interruptions in the dual field mode Object in the protective field or Surrounding contour 1 changed Not an error This status indication makes system testing easier when using simultaneous protective fields or in an EFI system As required in the stan dard if the OSSDs on the guest are...

Page 132: ... device has been made If the display does not go out b Check whether the partner device is in opera tion b Check the wiring If no partner device is connected b Check the system configuration using the CDS Transfer the corrected configuration to the device again Waiting for valid input signals b The display goes out automatically if an input signal is present that corresponds to the con figured eva...

Page 133: ...al encoders b Check the configuration of the incremental encoder inputs using the CDS Direction of movement output by the incremen tal encoders is different b Check the wiring of the incremental encoder inputs e g for incorrect pin assignments Maximum frequency at INC1 input exceeded b Check the function of the incremental encoders b Check the configuration of the incremental encoder inputs using ...

Page 134: ... device that is addressed as a host is switched on The device is receiving no measured values within a range of at least 90 maximum measur ing range of 49 m and is therefore not detect ing any obstacles present there for exam ple building walls b For correct functioning of the safety laser scanner always ensure that measured values are received within a range of 90 this range can be moved as requi...

Page 135: ...uit on control inputs C1 2 or incorrect operation of C1 2 via EFI Short circuit on control inputs D1 2 or incorrect operation of D1 2 via EFI Incorrect operation of E1 2 via EFI Park standby mode the OSSDs are in the OFF state the laser is switched off Not an error Operational readiness is restored by switching to a different monitoring case or with drawing the standby bit via EFI A device connect...

Page 136: ...roneous configuration the device can go into the lock out operational status To place the device back in operation proceed as follows b Rectify the cause of the fault see Error and status indications on the 7segment display page 131 b Switch off the voltage supply for the device for at least 2 seconds and then switch it back on Or b Restart the device using the CDS 10 4 Advanced diagnostics The su...

Page 137: ... in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 11 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 137 Subject to change without notice ...

Page 138: ...C 24 h Humidity taking into account the operating temper ature range IEC 614961 section 5 1 2 and 5 4 2 IEC 61496 3 section 5 4 2 Height above sea level during operation 2 300 m Vibration IEC 61496 1 section 5 1 2 and 5 4 4 1 IEC 614963 section 5 4 4 2 Frequency range 10 Hz 150 Hz Amplitude 0 35 mm or 5 g Shock resistance IEC 614961 IEC 61496 3 Single shock 15 g 11 ms EN 60068 2 27 Continuous shoc...

Page 139: ...80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 00 m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m Protective field of the sensor head with 4 0 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60 m At 50 mm resolution 3 30 m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m Protective field of the sensor head with 5 5 m scanning range at ...

Page 140: ...ive field bound ary 200 mm Measurement error for measurement data output up to 5 5 m and 1 8 radiance factor Systematic error 5 mm Statistical including systematic error At 1 σ 24 mm At 2 σ 43 mm At 3 σ 62 mm At 4 σ 80 mm At 5 σ 99 mm Flatness of the scan field at 5 5 m 70 mm Flatness of the scan field at 7 m 88 mm Distance of mirror rotational axis zero point of X and Y axis to rear side of devic...

Page 141: ...chnical data Rigid wire cross circuit 0 14 mm 1 5 mm Flexible wire cross circuit 6 0 14 mm 1 0 mm American wire gage AWG 26 16 Wire stripping length 5 mm Screw tightening torque 0 22 Nm 0 25 Nm Cable length for power supply tolerance 10 At wire cross section 1 mm 50 m with a wire cross section of 0 5 mm 25 m with a wire cross section of 0 25 mm 12 m Cable length for power supply tolerance 5 At wir...

Page 142: ...nput current 6 mA 15 mA Duty cycle Ti T 0 5 Input frequency 100 kHz Voltage supply for incremental encoders 24 V voltage output HIGH UV 3 V UV Current load 50 mA 100 mA OSSDs Output signal switching device pair 2 PNP semiconductors short circuit pro tected 7 cross circuit monitored Safe status when a fault occurs At least one OSSD is in the OFF state Switching voltage HIGH at 500 mA UV 2 7 V UV Sw...

Page 143: ...e Dual channel rotary encoder with 90 phase shift Enclosure rating IP54 Supply voltage 24 V Necessary outputs for incremental encoders Push pull Pulse frequency 100 kHz Number of pulses per cm 50 1000 Length of cable shielded 10 m Configuration and diagnostic interface Communication protocol RS232 proprietary Transmission rate 9 600 Baud 19 200 Baud 38 400 Baud Cable length for 9 600 Baud and 0 25...

Page 144: ...e to be connected 1 2 0 22 mm 1 Operation only in a short circuit protected system with max 8 A 2 To meet the requirements of the relevant product standards e g IEC 61496 1 the external voltage sup ply for the devices must be able to bridge a brief mains failure of 20 ms Power supply units according to EN 60204 1 fulfill this prerequisite Suitable power supply units are available as accessories fr...

Page 145: ...ult in deactivation 12 2 Characteristic curves Scanning range for warning fields 1 2 5 10 20 50 100 200 500 0 1 0 2 0 5 1 2 5 10 20 50 1 2 3 4 5 6 R D m Figure 88 Diagram scanning range with Short Range sensor head R Necessary minimum radiance factor in D Scanning range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflectors 2 000 reflective tapes...

Page 146: ...or head R Necessary minimum radiance factor in D Scanning range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflectors 2 000 reflective tapes 300 12 TECHNICAL DATA 146 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 147: ...the reset pulse on the Reset input is for example provided by an F PLC then the pulse must be of a specific length 500 ms 0 10 20 24 U V t ms Figure 91 Reset pulse requirements Make sure that pulses do not have a frequency of 1 Hz or 4 Hz as otherwise there may be overlaps with the output signals for Front screen contaminated or System error This overlap will result in an error on the safety laser...

Page 148: ...he basic response time and the multiple sampling Table 42 Supplements for multiple sampling Multiple sampling Supplement for basic response time 60 ms Supplement for basic response time 120 ms 3 times 30 ms 60 ms 4 times 60 ms 120 ms 5 times 90 ms 180 ms 6 times 120 ms 240 ms 7 times 150 ms 300 ms 8 times 180 ms 360 ms 9 times 210 ms 420 ms 10 times 240 ms 480 ms 11 times 270 ms 540 ms 12 times 30...

Page 149: ...the OSSDs 4 0 5 basic response time Approx 5 or 15 ms 7 after the OSSDs are switched on the device performs the first voltage test 1 and then after a half basic response time a second voltage test 1 After a further half basic response time of the device there is a shut down test 2 120 or 240 ms7 later a further voltage test 3 Then the device performs a shut down test and a voltage test alternately...

Page 150: ...us information and control commands Overview If devices are connected together via EFI EFI status information and control commands are exchanged The following two tables show the status information that can be retrieved and the possible control commands for the device 12 TECHNICAL DATA 150 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice...

Page 151: ...1 In B1 Logical 1 if the connection of control input B1 is HIGH 1 Control input B2 In B2 Logical 1 if the connection of control input B2 is HIGH 1 Control input C1 In C1 Logical 1 if the connection of control input C1 is HIGH 1 Control input C2 In C2 Logical 1 if the connection of control input C2 is HIGH 1 Control input D1 In D1 Logical 1 if the connection of control input D1 is HIGH 1 Control in...

Page 152: ...1 stimulates control input A2 of the S3000 Static input information B1 In B1 Logical 1 stimulates control input B1 of the S3000 Static input information B2 In B2 Logical 1 stimulates control input B2 of the S3000 Static input information C1 In C1 Logical 1 stimulates control input C1 of the S3000 Static input information C2 In C2 Logical 1 stimulates control input C2 of the S3000 Static input info...

Page 153: ... M8 x 9 M13 5 23 78 5 53 2 185 211 27 8 65 2 93 160 63 77 5 155 92 5 155 211 185 31 7 63 4 2 3 1 5 6 Figure 96 Dimensional drawing safety laser scanner mm 1 Area to be kept clear during installation of the scanner 2 Reference points for mounting 3 Axis of rotation of motor 4 Connector range approx 270 5 Beam diameter Receiver 44 6 Beam diameter Sender 15 TECHNICAL DATA 12 8009942 ZA18 2019 11 14 S...

Page 154: ...onal drawing scan plane origin mm 102 Figure 98 Dimensional drawing scan plane origin with mounting kit 3 mm 12 TECHNICAL DATA 154 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 155: ...nsor head S30A 7011BA 1023890 S3000 Advanced with Short Range sensor head S30A 4011CA 1028935 S3000 Advanced with Medium Range sensor head S30A 6011CA 1023547 S3000 Advanced with Long Range sensor head S30A 7011CA 1023891 S3000 Professional with Short Range sensor head S30A 4011DA 1028936 S3000 Professional with Medium Range sen sor head S30A 6011DA 1019600 S3000 Professional with Long Range senso...

Page 156: ...ead with firmware B02 40 14 3 System plug Table 48 Part numbers system plugs Type code Description Suitable for Part number Standard Advanced Professional Expert Remote SX0A A0000B Without cable for on site assembly one M20 cable gland and one M12 blind plug 2023797 SX0A A0000D Without cable for on site assembly one M20 cable gland three M12 blind plugs 2 EMC compliant cable glands 2023310 SX0A B0...

Page 157: ... plug 2027173 SX0A B1320B Pre assembled 20 m length of cable 13 wires one M20 cable gland and one M12 blind plug 2027815 SX0A B1705B Pre assembled 5 m length of cable 17 wires one M20 cable gland and one M12 blind plug 2027174 SX0A B1710B Pre assembled 10 m length of cable 17 wires one M20 cable gland and one M12 blind plug 2027175 SX0A B1720B Pre assembled 20 m length of cable 17 wires one M20 ca...

Page 158: ...Expert Remote SX0A B1310D Pre assembled 10 m length of cable 13 wires one M20 cable gland three M12 blind plugs two EMC compliant cable glands 2027177 14 SPARE PARTS 158 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 159: ... 56 mm AWG 20 sold by the meter 6025730 EFI cable sold by the meter 1 2 0 22 mm 6029448 DeviceNet connecting cable PVC cable diameter 12 2 mm sold by the meter 6030756 DeviceNet connecting cable PVC cable diameter 6 9 mm sold by the meter 6030921 Interconnectron male connector can be used for DeviceNet connecting cable 6 9 mm 6030921 6024742 EMC compliant M12 cable gland for EFI connections and in...

Page 160: ...g kit 1 and 2 Mounting at the rear or below on the wall floor or machine Longitudinal and lateral adjustment possible 2015625 Heavy duty mounting bracket Mounting bracket heavy duty version with pro tective hood steel lacquered for floor mount ing height adjustment possible 7087514 Dimensional drawings 120 175 193 2 46 5 31 5 16 5 22 5 87 5 Ø9 DIN74 Am6 220 160 80 30 Ø9 Ø9 46 60 71 67 106 1 71 51 ...

Page 161: ...103OS3 6024918 Safety controllers Table 53 Safety controller ordering information Part Type code Part number Flexi Soft CPU0 main module Dual level spring terminals FX3 CPU000000 1043783 Flexi Soft CPU1 main module 2 EFI connections Dual level spring terminals FX3 CPU130002 1043784 Flexi Soft XTIO expansion module 8 inputs 4 outputs Dual level spring terminals FX3 XTIO84002 1044125 Flexi Soft XTDI...

Page 162: ...nformation miscellaneous Part Description Part number Front screen Spare part set for front screen with replace ment seal and screws 2027180 Plastic cleaner Plastic cleaner and polish anti static 5600006 Lens cloth Cloth for cleaning the optics cover 4003353 Power supply unit 2 1 A Power supply unit 24 V DC 2 1 A 50 W 7028789 Power supply unit 3 9 A Power supply unit 24 V DC 3 9 A 95 W 7028790 Qua...

Page 163: ...rds Dynamic control input A dynamic control input is a single channel control input that eval uates a number of pulses per time An incremental encoder can be connected to a dynamic control input The incremental encoder reports the speed of an automated guided vehicle for example In conjunction with a second control input a dynamic control input is used to switch between different monitoring cases ...

Page 164: ...ere is a change of sig nal the safety laser scanner switches from one monitoring case to the monitoring case that is assigned to the new signal as well as the new operational status Generally one field set is assigned to each monitoring case OFF state The OFF state is the status of the outputs of the protective device where the controlled machine is triggered to quit its dangerous state and the st...

Page 165: ...ic resets by the protective device are only permitted in special cases if one of the following conditions is met It must not be possible for people to be in the hazardous area without triggering the protective device It must be ensured that no people are in the hazardous area during or after the reset Resolution The resolution of an active opto electronic protective device also known as the sensor...

Page 166: ...igured as universal input or as universal output Warning field The warning field monitors larger areas than the protective field Simple switching functions can be triggered with the warning field e g a warning light or an acoustic signal can be triggered if a per son approaches even before the person enters the protective field The warning field must not be used for safety applications 16 GLOSSARY...

Page 167: ...al specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field ANNEX 17 8009942...

Page 168: ...C 60068 2 6 GB T 2423 10 IEC 60068 2 27 GB T 2423 5 IEC 60204 1 GB 5226 1 IEC 60529 GB T 4208 IEC 60825 1 GB 7247 1 IEC 61131 2 GB T 15969 2 IEC 61140 GB T 17045 IEC 61496 1 GB T 19436 1 IEC 61496 3 GB 19436 3 IEC 61508 GB T 20438 IEC 62061 GB 28526 ISO 13849 1 GB T 16855 1 ISO 13855 GB T 19876 17 ANNEX 168 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to cha...

Page 169: ...o Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machine been mea sured specified and documented at the machine and or in the machine docu mentation Yes No Has the ESPE been mounted such that the required minimum distance from the nearest hazardou...

Page 170: ...ions 36 27 Unsecured areas in mobile applications 36 28 Mounting with deflector plates example 37 29 Implementation with an undercut 38 30 Installing the device in the vehicle paneling 38 31 Advancing the switching time 39 32 Advancing the switching time example 40 33 Horizontally mounted stationary application 41 34 Risk of reaching over mm 43 35 Mounting options for the scan plane 44 36 Relation...

Page 171: ...esentation of operation with restart interlock 98 73 Configuration example for the universal I O connections of the S3000 100 74 Creating a field set in the CDS 101 75 Configuring the protective field and warning field 102 76 Reading the protective field 103 77 Schematic diagram of contour as reference 104 78 Contour as reference for vertical operation 105 79 Example for speed routing on an AGV 11...

Page 172: ...r use 100 23 Number of monitoring cases 106 24 Truth table for complementary sampling 107 25 Truth table for 1 of n sampling 108 26 Recommended multiple sampling 112 27 7segment display during and after the power up sequence during initial commis sioning 116 28 Display of LEDs after the power up sequence 116 29 7segment display during and after the power up sequence during recommission ing 118 30 ...

Page 173: ...r 161 53 Safety controller ordering information 161 54 Ordering information network solutions 162 55 Ordering information miscellaneous 162 56 Note on specified standards 168 LIST OF TABLES 19 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 173 Subject to change without notice ...

Page 174: ...19 LIST OF TABLES 174 O P E R A T I N G I N S T R U C T I O N S S3000 8009942 ZA18 2019 11 14 SICK Subject to change without notice ...

Page 175: ...LIST OF TABLES 19 8009942 ZA18 2019 11 14 SICK O P E R A T I N G I N S T R U C T I O N S S3000 175 Subject to change without notice ...

Page 176: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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SICK S3000 Expert, Operating Instructions Manual

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