SICK ReLy LOOP1 Operating Instructions Manual Download Page 1 | Manualshive

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O P E R A T I N G I N S T R U C T I O N S

ReLy LOOP1

Safety relay

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Summary of Contents for ReLy LOOP1

Page 1: ...O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 Safety relay ...

Page 2: ...issible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ...erlock 10 3 3 4 External device monitoring 10 3 3 5 Status indicators 10 4 Project planning 11 4 1 Manufacturer of the machine 11 4 2 Operating entity of the machine 11 4 3 Design 11 4 4 Electrical integration 12 4 4 1 Enabling current paths 12 4 4 2 Application diagnostic output 12 4 4 3 Restart interlock 13 4 4 4 External device monitoring EDM 13 4 4 5 Connection diagrams 14 4 5 Testing plan 14 ...

Page 4: ...oubleshooting 25 9 1 Safety 25 9 2 Status indicator LED 26 10 Decommissioning 27 10 1 Disposal 27 11 Technical data 28 11 1 Data sheet 28 11 2 Dimensional drawings 32 11 3 Internal circuitry 33 12 Ordering information 34 12 1 Ordering information for ReLy 34 13 Annex 35 13 1 Compliance with EU directives 35 14 List of figures 36 15 List of tables 37 CONTENTS 4 O P E R A T I N G I N S T R U C T I O...

Page 5: ...anning mounting electrical installation commissioning operation and maintenance The table below shows the target groups and how for many applications these are typically divided up between the manufacturer and the entity operating the machine in which the device is to be integrated Area of responsibility Target group Specific chapters of these operating instruc tions 1 Manufacturer Project develop...

Page 6: ...o death or serious injuries if not prevented CAUTION Indicates a situation presenting possible danger which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence o...

Page 7: ...tionally generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety relay must only be used within the limits of the prescribed and specified technical data and operating conditions at all times Incorrect use improper modification or manipulation of the safety relay will invalidate any warranty from SICK in addition any responsibi...

Page 8: ...a person is considered qualified when he she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine to be able to assess whether it is in an operationally safe state Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the rel...

Page 9: ...s of the safety relay 2 safety capable inputs control the internal relays which are used to reliably switch the enabling current paths Actuators with positively guided contacts are connected to the enabling current paths 3 3 Product characteristics 3 3 1 Interfaces Inputs 2 safety capable inputs Input for reset pushbutton or external device monitoring Outputs 3 enabling current paths safe 2 applic...

Page 10: ...labeled positions are only partially assigned LEDs The positions and their labeling except for the upper 2 lines also show the pin assignment of the terminals on the front connector Table 2 Safety relay indicators Labeling Color Function PWR Green Red Voltage supply OUT Green Enabling current paths I1 Green Safety capable input I2 Green Safety capable input S1 Green Reset pushbutton input exter na...

Page 11: ...s risk assessment may require the entity operating the machine to meet the obligations of a manu facturer b Apart from the procedures described in this document the components of the safety relay must not be opened or modified b Do not carry out any repair work on components Improper repair of the safety relay can lead to a loss of the protective function 4 3 Design The safety relay must be instal...

Page 12: ...onnected via safety sensors or safety switches in order to switch the enabling current paths 4 4 1 Enabling current paths DANGER Hazard due to lack of effectiveness of the protective device b Ensure the enabling current paths are supplied by the same voltage supply 4 4 2 Application diagnostic output Application diagnostic output Y1 The signal of the Y1 application diagnostic output changes as soo...

Page 13: ... pushbutton you must use the restart interlock Restart interlock A reset pushbutton must be connected to allow the restart interlock to be used The reset pushbutton must be attached outside of the hazardous area It must not be possible to access the reset pushbutton from inside the hazardous area The entire hazardous area must be highly visible for all operators from the reset pushbutton Further t...

Page 14: ... manipulation The manufacturer and user must define the type and frequency of the thorough checks on the machine on the basis of the application conditions and the risk assessment Determination of the thorough checks must be documented in a traceable manner 4 5 1 Minimum requirements for the regular thorough check The following thorough checks must be carried out at regular intervals Thorough chec...

Page 15: ... is done in accordance with EN 50274 and electrical installation in accordance with IEC 60204 1 in the control cabinet with enclosure rating IP54 Mounting must be done on a non flammable base Mounting is done on a 35 mm mounting rail IEC 60715 The mounting rail is connected to the functional earth The module is installed with a vertical orientation on a horizontal mounting rail There is at least 5...

Page 16: ...e mounting rail 5 4 Module exchange Approach 1 Disconnect module and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the unlocking mechanism of the front connector downwards and pull out the front connector Figure 7 Dismantle front connector 5 MOUNTING 16 O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 8024311 2021 ...

Page 17: ... the new module First mount in the module with bent hook and then engage in the housing Click Figure 8 Mount the front connector The front connector engages with an audible click MOUNTING 5 8024311 2021 07 30 SICK O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 17 Subject to change without notice ...

Page 18: ...f the front connector NOTICE Enclosure rating IP20 only applies if the front connector is mounted Prerequisites Electrical installation is done in conformity with IEC 60204 1 The mounting rail is connected to the functional earth The voltage supply and connected signals meet the requirements for SELV PELV EN 61140 or NEC Class 2 UL 1310 The external voltage supply must be capable of bridging a bri...

Page 19: ...supplied by the same voltage supply 2 The enabling current path and the external device monitoring EDM must be wired within the control cabinet 3 Use with restart interlock with external device monitoring EDM Connect the N C contacts of the actuators between voltage supply Uv the N O contact of the reset pushbutton and S1 Use with restart interlock without external device monitoring EDM Connect th...

Page 20: ...l connected loads with varistors or RC elements The response times will increase depending on the suppressor used Further topics Connection diagrams page 14 6 ELECTRICAL INSTALLATION 20 O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 8024311 2021 07 30 SICK Subject to change without notice ...

Page 21: ...t and the supply voltage Uv are connected with a wire jumper This automatically triggers a valid reset sequence at the S1 input There is no restart interlock Important information WARNING Unexpected machine start up due to automatic reset without restart interlock In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely mann...

Page 22: ...ch for the desired reset option to position 1 Complementary information You must configure one option only otherwise the device will go into an error status Further topics Activating configuration page 23 Device connection page 18 7 4 Configuring Flexi Loop monitoring Overview The following options for monitoring the Flexi Loop node are available Number The safety relay saves the number of connect...

Page 23: ...f configuration is successful the LEDs of safety relay 2 light up one after another from top to bottom Complementary information The initialization of the safety relay may take several seconds depending on the length of the Flexi Loop series connection You only have to complete configuration once and activate the successful configu ration process If a configuration is faulty you can fix the error ...

Page 24: ...e mounting or the electrical installation After exceptional events such as after manipulation has been detected after modification of the machine or after replacing components The thorough check ensures the following All relevant regulations are complied with and the device is effective in all of the machine s operating modes The documentation accurately reflects the state condition of the machine...

Page 25: ... down if the behavior of the machine cannot be clearly identified b If a machine fault cannot be definitively determined or safely rectified immediately shut the machine down b Secure the machine so that it cannot switch on unintentionally NOTE Additional information on troubleshooting can be found at the responsible SICK subsid iary TROUBLESHOOTING 9 8024311 2021 07 30 SICK O P E R A T I N G I N ...

Page 26: ... actuator closed I1 o Flexi Loop is not initialized yet The Flexi Loop series connection requested the safety function I1 O green Flexi Loop is initialized and closing the ena bling current paths is possible I2 Ö green 1 Hz Flexi Loop safe series connection is not in operation and a recoverable external error is present b Check the cabling b Check the number and type of Flexi Loop nodes I2 Ö green...

Page 27: ... in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 10 8024311 2021 07 30 SICK O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 27 Subject to change without notice ...

Page 28: ...dangerous failure on demand 2 For operating heights 2 000 m above sea level 7 5 10 5 7 5 10 4 7 5 10 3 For operating heights 2 000 4 000 m above sea level 4 10 4 4 10 3 7 5 10 3 TM mission time 20 years ISO 13849 1 Safe status when a fault occurs The normally open is open in other words the safety related enabling current paths are interrupted Stop category 0 IEC 60204 1 1 The required safety inte...

Page 29: ...tage supply UV must be protected with 4 A and safety fuse gG 3 The power up delay doubles with a new configuration Table 9 Electrical data Inputs I1 I2 S1 Input voltage HIGH 24 V DC 11 V DC 30 V DC Input voltage LOW 0 V DC 3 V DC 5 V DC Input capacity 15 nF Input current 4 mA 6 mA Power consumption Reset time Manual 250 ms Automatic 250 ms Actuation time of reset button 140 ms 30 s Minimum power u...

Page 30: ...2 A Utilization category AC 15 230 V 5 A IEC 60947 5 1 DC 13 0 1 Hz 24 V 4 A IEC 60947 5 1 DC switching capacity 0 1 W 200 W see figure 11 page 31 AC switching capacity 0 1 VA 1 500 VA Switching frequency 1 Hz Mechanical service life 10 106 switching operations Contact fuse with safety fuse gG or circuit breaker C Max 6 A Max short circuit protection 400 A Rated insulation voltage At altitudes up ...

Page 31: ...s according to IEC 61131 2 Emitted interference In accordance with IEC 61000 6 4 Immunity to interference In accordance with IEC 61326 3 1 In accordance with IEC 61000 6 2 In accordance with IEC 60947 5 1 0 1 0 5 1 0 5 0 10 0 50 100 150 200 250 U VDC I A 1 2 Figure 11 Switch off delay without continuous arcing 1 Inductive load L R 40 ms 2 Resistive load TECHNICAL DATA 11 8024311 2021 07 30 SICK O ...

Page 32: ... contacts 13 14 23 24 and 33 34 1 Switching operations 1 000 2 Switching current A 11 2 Dimensional drawings 20 1 18 85 5 87 7 124 6 64 4 128 3 78 7 120 7 Figure 13 Dimensional drawing 11 TECHNICAL DATA 32 O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 8024311 2021 07 30 SICK Subject to change without notice ...

Page 33: ...11 3 Internal circuitry Figure 14 Internal circuitry TECHNICAL DATA 11 8024311 2021 07 30 SICK O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 33 Subject to change without notice ...

Page 34: ...SD400 1099971 ReLy EMSS1 Interlock safety switch RLY3 EMSS100 1085345 ReLy EMSS3 Safety switches RLY3 EMSS300 1099973 ReLy HAND1 Two hand control units type III C EN 574 RLY3 HAND100 1085346 ReLy TIME1 Safety switches opto electronic protective devices magnetic safety switches RLY3 TIME100 1100688 ReLy MULT1 Opto electronic protec tive devices safety switches magnetic safety switches safety pressu...

Page 35: ...al specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instruc tions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field ANNEX 13 802431...

Page 36: ... 16 8 Mount the front connector 17 9 Terminals on front connector 19 10 DIP switch 21 11 Switch off delay without continuous arcing 31 12 Electrical endurance of contacts 13 14 23 24 and 33 34 32 13 Dimensional drawing 32 14 Internal circuitry 33 14 LIST OF FIGURES 36 O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 8024311 2021 07 30 SICK Subject to change without notice ...

Page 37: ...eters 28 7 Mechanical data 28 8 Electrical data operating data 29 9 Electrical data Inputs I1 I2 S1 29 10 Electrical data Test pulse output X1 29 11 Electrical data Application diagnostic output Y1 Y2 30 12 Electrical data enabling current paths 13 14 23 24 33 34 30 13 Ambient data 30 14 Ordering information 34 LIST OF TABLES 15 8024311 2021 07 30 SICK O P E R A T I N G I N S T R U C T I O N S ReL...

Page 38: ...15 LIST OF TABLES 38 O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 8024311 2021 07 30 SICK Subject to change without notice ...

Page 39: ...LIST OF TABLES 15 8024311 2021 07 30 SICK O P E R A T I N G I N S T R U C T I O N S ReLy LOOP1 39 Subject to change without notice ...

Page 40: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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