SICK ReLy HAND1 Operating Instructions Manual Download | Manualshive

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O P E R A T I N G I N S T R U C T I O N S

ReLy HAND1

Safety relay

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Summary of Contents for ReLy HAND1

Page 1: ...O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 Safety relay ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R ...

Page 3: ...rnal device monitoring 10 3 2 5 Status indicators 10 4 Project planning 11 4 1 Manufacturer of the machine 11 4 2 Operating entity of the machine 11 4 3 Design 11 4 4 Electrical integration 12 4 4 1 Enabling current paths 12 4 4 2 Application diagnostic output 13 4 4 3 External device monitoring EDM 13 4 4 4 Connection diagrams 13 4 5 Testing plan 13 4 5 1 Minimum requirements for the regular thor...

Page 4: ...3 10 1 Data sheet 23 10 2 Dimensional drawings 27 10 3 Internal circuitry 28 11 Ordering information 29 11 1 Ordering information for ReLy 29 12 Annex 30 12 1 Compliance with EU directives 30 13 List of figures 31 14 List of tables 32 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject to change without notice ...

Page 5: ...manufacturer and the entity operating the machine in which the device is to be integrated Area of responsibility Target group Specific chapters of these operating instruc tions 1 Manufacturer Project developers planners developers designers Project planning page 11 Technical data page 23 Installers Mounting page 15 Electricians Electrical installation page 18 Safety experts Project planning page 1...

Page 6: ... which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are given...

Page 7: ...ly generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety relay must only be used within the limits of the prescribed and specified technical data and operating conditions at all times Incorrect use improper modification or manipulation of the safety relay will invalidate any warranty from SICK in addition any responsibility a...

Page 8: ...k a person is considered qualified when he she has the expertise and expe rience in the relevant field and is sufficiently familiar with the application of the protec tive device on the machine to be able to assess whether it is in an operationally safe state Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the...

Page 9: ... current paths 3 2 Product characteristics 3 2 1 Device overview PWR OUT 13 23 I1 Y1 14 24 I2 A2 RELY 1 2 3 4 I3 S1 A1 I4 Figure 1 Device overview 1 Device unlocking 2 LEDs 3 Front connector unlocking 4 Front connector 3 2 2 Interfaces Inputs 4 safety capable inputs for connecting 2 control devices both with normally closed and normally open External device monitoring input Outputs 2 enabling curr...

Page 10: ...rminals on the front connector Table 1 Safety relay indicators Labeling Color Function PWR Green Red Voltage supply OUT Green Enabling current paths I1 Green Safety capable input for con trol device A normally open I2 Green Safety capable input for con trol device A normally closed I3 Green Safety capable input for con trol device B normally open I4 Green Safety capable input for con trol device B...

Page 11: ... assessment may require the entity operating the machine to meet the obligations of a manufac turer b Apart from the procedures described in this document the components of the safety relay must not be opened or modified b Do not carry out any repair work on components Improper repair of the safety relay can lead to a loss of the protective function 4 3 Design The safety relay must be installed in...

Page 12: ...supply voltage of the safety relay is not connected via safety sen sors or safety switches in order to switch the enabling current paths DANGER Hazard due to lack of effectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner b Lay protected cables for the control devices 4 4 1 Enab...

Page 13: ...evice monitoring you must connect the N C contacts of the controlled actuators in series with the external device monitoring input S1 If you are not using external device monitoring you must connect the external device monitoring input S1 to supply voltage UV Further topics Device connection page 18 4 4 4 Connection diagrams K2 K1 I4 A1 A2 24 I3 14 S1 I1 I2 Y1 23 13 RLY3 HAND1 F2 S1 S2 F1 24 V DC ...

Page 14: ...ented in a traceable manner 4 5 1 Minimum requirements for the regular thorough check The following thorough checks must be carried out at regular intervals Thorough check of the housing for damage Thorough check of the cables for damage Thorough check of the safety relay for signs of misuse or manipulation Thorough check of the safety function The minimum test interval depends on the applicable s...

Page 15: ...s Mounting is done in accordance with EN 50274 and electrical installation in accordance with IEC 60204 1 in the control cabinet with enclosure rating IP54 Mounting is done on a 35 mm mounting rail IEC 60715 The mounting rail is connected to the functional earth The safety relay is installed in a vertical orientation on a horizontal mounting rail There is at least 50 mm of space for air circulatio...

Page 16: ...e device and reuse the front connector with the con nected cables Approach 1 Disconnect device and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the unlocking mechanism of the front connector downwards and pull out the front con nector 5 MOUNTING 16 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018...

Page 17: ...ables to the new device First mount in the device with bent hook and then engage in the housing Click 13 16 15 Figure 8 Mounting the front connector The front connector engages with an audible click MOUNTING 5 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 17 Subject to change without notice ...

Page 18: ... done in conformity with IEC 60204 1 The mounting rail is connected to the functional earth The voltage supply and connected signals meet the requirements for safety extra low voltage EN 61140 or NEC Class 2 UL 1310 The external voltage supply must be capable of bridging a brief power failure of 20 ms as specified in IEC 60204 1 Suitable power supply units are available as accessories from SICK Th...

Page 19: ...g current paths must be supplied by the same voltage supply 2 The enabling current path and external device monitoring EDM must be wired within the control cabinet 3 Use with external device monitoring EDM Connect N C contacts of the controlled actuators between voltage supply UV and S1 Use without external device monitoring EDM Connect UV and S1 with a wire jumper Complementary information To pro...

Page 20: ...ounting or the electrical installation After exceptional events such as after manipulation has been detected after modification of the machine or after replacing components The thorough check ensures the following All relevant regulations are complied with and the device is effective in all of the machine s operating modes The documentation accurately reflects the state condition of the machine in...

Page 21: ...r LED Table 4 Fault indicators and operational statuses LED Status Possible cause PWR o No supply voltage All LEDs Ö All colors Initialization with LED test PWR O Green No fault PWR Ö Red Supply voltage too low temporarily or per manently Internal error PWR Ö Red green Error Additional LEDs flash for accurate diagnosis OUT o Enabling current paths open OUT O Green Enabling current paths closed OUT...

Page 22: ...le manner at work For this reason please note the following information regarding disposal Always dispose of serviceableness devices in compliance with local national rules and regulations with respect to waste disposal NOTE We will be glad to help you dispose of these devices on request 9 DECOMMISSIONING 22 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject ...

Page 23: ...rous failure on demand 2 For operating heights 2 000 m above sea level 5 10 5 5 10 4 5 10 3 For operating heights 2 000 4 000 m above sea level 2 5 10 4 2 5 10 3 5 10 3 TM mission time 20 years ISO 13849 1 Safe status when a fault occurs The normally open is open in other words the safety related enabling current paths are interrupted Stop category 0 IEC 60204 1 1 The required safety integration l...

Page 24: ...ectrical data inputs I1 I2 I3 I4 S1 Input voltage HIGH 24 V DC 11 V DC 30 V DC Input voltage LOW 0 V DC 3 V DC 5 V DC Input capacity 15 nF Input current 4 mA 6 mA Reset time 80 ms 250 ms Synchronization time between the actuators 500 ms 475 ms 525 ms Length of cable single 100 m Table 9 Electrical data application diagnostic output Y1 Type of output PNP semiconductor output short circuit pro tecte...

Page 25: ...mp 6 kV 1 Time the enabling current paths of the safety relay remain open before closing again Table 11 Ambient data Enclosure rating IP20 IEC 60529 Ambient operating temperature At altitudes up to 2 000 m above sea level UL CSA surrounding air temperature 25 C 55 C At altitudes 2 000 m above sea level 3 000 m above sea level 25 C to 50 C At altitudes 3 000 m above sea level 4 000 m above sea leve...

Page 26: ...VDC I A 1 2 Figure 10 Switch off delay without continuous arcing 1 Inductive load L R 40 ms 2 Resistive load 10 TECHNICAL DATA 26 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject to change without notice ...

Page 27: ... service life 1 Switching operations 1 000 2 Switching current A 10 2 Dimensional drawings 64 4 120 7 124 6 128 3 85 5 87 7 18 20 1 78 7 Figure 12 Dimensional drawing TECHNICAL DATA 10 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 27 Subject to change without notice ...

Page 28: ...10 3 Internal circuitry Figure 13 Internal circuitry 10 TECHNICAL DATA 28 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject to change without notice ...

Page 29: ...2 Ordering information Part Usage Type code Part number ReLy HAND1 Two hand control units type III C EN 574 RLY3 HAND1 1085346 ORDERING INFORMATION 11 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 29 Subject to change without notice ...

Page 30: ... specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field 12 ANNEX 30 O P E ...

Page 31: ...tling front connector 17 8 Mounting the front connector 17 9 Terminals on front connector 19 10 Switch off delay without continuous arcing 26 11 Electrical service life 27 12 Dimensional drawing 27 13 Internal circuitry 28 LIST OF FIGURES 13 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 31 Subject to change without notice ...

Page 32: ...d parameters 23 6 Mechanical data 23 7 Electrical data operating data 24 8 Electrical data inputs I1 I2 I3 I4 S1 24 9 Electrical data application diagnostic output Y1 24 10 Electrical data enabling current paths 13 14 23 24 24 11 Ambient data 25 12 Ordering information 29 14 LIST OF TABLES 32 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject to change withou...

Page 33: ...LIST OF TABLES 14 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 33 Subject to change without notice ...

Page 34: ...14 LIST OF TABLES 34 O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 8020872 ZX84 2018 11 15 SICK Subject to change without notice ...

Page 35: ...LIST OF TABLES 14 8020872 ZX84 2018 11 15 SICK O P E R A T I N G I N S T R U C T I O N S ReLy HAND1 35 Subject to change without notice ...

Page 36: ...xico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90 E Mail info sick ru Singapore Ph...

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