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O P E R A T I N G I N S T R U C T I O N S

MPS-G with 2 / 3 switching points and IO-Link

(up to 16 switching points)

Magnetic cylinder sensors

Summary of Contents for MPS-G

Page 1: ...O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switching points and IO Link up to 16 switching points Magnetic cylinder sensors...

Page 2: ...egal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document...

Page 3: ...of operation 11 3 3 2 Detection range 11 3 3 3 Position output 12 3 3 4 Switching behavior after Manual Teach of up to 3 switching points 12 3 3 5 Switching behavior after Dynamic Teach of 2 switchin...

Page 4: ...in mode 27 8 3 1 Dynamic Teach 28 8 3 2 Manual Teach 31 8 4 Diagnostic function 35 9 Process data structure 37 10 Troubleshooting 38 11 Maintenance 39 12 Decommissioning 40 12 1 Replace device 40 12 2...

Page 5: ...mation about this refer to the operating instruc tions of the particular machine 1 2 Scope These operating instructions are used for incorporating a sensor into a customer sys tem Step by step instruc...

Page 6: ...ning technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instruc...

Page 7: ...ifications b All information in these operating instructions must be strictly complied with 2 3 Limitation of liability Applicable standards and regulations the latest state of technological developme...

Page 8: ...unting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of...

Page 9: ...3 1 2 Device view 1 5 6 7 2 3 4 Figure 2 Operating elements and status indicators 1 Fixing screw size 1 3 Tightening torque MA 0 1 Nm 2 Physical zero position 3 Cylinder type marking S SMC BIMBA Schun...

Page 10: ...th IO Link Detection of 16 positions via 16 switching points e g for gripper process gripping of objects of different sizes Mechanical standard variants The mechanical standard variants differ in the...

Page 11: ...is designed for a detection range of 50 mm The zero point physical zero position is marked with arrows on the sensor head and is located roughly at the center point of the sensor From the zero point...

Page 12: ...ive positions 3 Negative positions 4 Sensor detection range 3 000 digits 3 000 digits 5 Piston position 6 Sensor position output 3 3 4 Switching behavior after Manual Teach of up to 3 switching points...

Page 13: ...Pilot only start working from a speed of v 25 mm s Example Arrangement of switching points for dynamic teach in of 2 switching points on a pneumatic cylinder The 2 switching points are always arrange...

Page 14: ...after Dynamic Teach of 2 switching points is the following during oper ation ON ON Qint2 Qint1 OFF OFF Qint2 ON Qint OFF Qint OFF Qint OFF Qint1 ON Qint1 ON Qint1 ON Qint2 ON Qint2 ON Qint2 ON Qint OF...

Page 15: ...open without object idle v 0 v 0 1 Stop v 0 1 Stop 2 Stop v 0 1 Stop 2 Stop 3 Stop v 0 Qint 2 Qint 1 Qint 3 No switching point is defined on the output position of the magnet First position is define...

Page 16: ...object noobject Switching behavior after Dynamic Teach of 3 switching points is the following during oper ation ON ON ON ON Qint3 Qint2 Qint1 OFF OFF OFF Qint3 ON Qint OFF Qint OFF Qint OFF Qint2 ON...

Page 17: ...rement for Qint1 HIGH v 0 within the tolerance 7 Position 8 Direction of magnet movement PRODUCT DESCRIPTION 3 8025942 2020 07 16 SICK O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switchin...

Page 18: ...Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Complaints regarding defec...

Page 19: ...mounting location must be as free from electro magnetic disturbance fields as possible 5 2 Optional accessories Table 5 Optional accessories Part number Designation 4107585 Control panel mounting 410...

Page 20: ...ed from each other Wire cross sections in the supply cable from the user s power system must be designed in accordance with the applicable standards When this is being done in Germany observe the foll...

Page 21: ...is applies particularly where cables of devices with a high level of radiated emission such as frequency converters are laid parallel to sensor cables 1 2 4 3 1 2 4 3 90 90 Figure 7 Cross cables at ri...

Page 22: ...M 4 BK Q1 IO Link 2 1 4 3 MPS GxxxxxxxExxxxxxxxxxxxxxxxx M12 connection Table 8 Pin assignment for male connector M12 A coded 4 pin PIN Connection Pin assignment 1 BN L 2 WH Q2 3 BU M 4 BK Q1 IO Link...

Page 23: ...propriately selected and protected The following standards must be observed in Germany DIN VDE 0100 part 430 DIN VDE 0298 part 4 and or DIN VDE 0891 part 1 ELECTRICAL INSTALLATION 6 8025942 2020 07 16...

Page 24: ...he two marks is then the optimal position for the sensor head arrow on the sensor head should be at this position 1 2 1 Zero point 2 Same distance in both directions Stroke 5 mm Mount the sensor head...

Page 25: ...ng of the sensor The sensor then only needs about two strokes to teach in the drive with sufficient accuracy COMMISSIONING 7 8025942 2020 07 16 SICK O P E R A T I N G I N S T R U C T I O N S MPS G wit...

Page 26: ...ms stroke time in positive direction stroke time in negative direction Stroke speed in m s stroke speed in positive direction stroke speed in negative direction Dwell time in start position in ms Dwe...

Page 27: ...g operation The LED behavior during teach in can be found in chapter 8 3 1 If LED 1 Q1 LED 2 PWR and LED 3 Q3 light up at the same time Q3 is active 2 During position measurement via IO Link only LED...

Page 28: ...pneu matic cylinder nor grip per statuses are to be taught in automati cally manually teach ing switching points is recommended Measuring range The measuring range of the sensor must cover the comple...

Page 29: ...tected as two different positions The initial position of the piston when Dynamic Teach starts is NOT seen as the first stop NOTE The magnet must be moved at a speed greater than 0 025 m s so the Dyna...

Page 30: ...ges Exit teach menu Q1 LED lights up for Qint1 Q2 LED lights up for Qint2 Q1 and Q2 LED light up same time for Qint3 Move piston and stop at desired position for Qint Qints are set at v 0 m s up to 3...

Page 31: ...flash 2 mm 2 x brief flashes 3 mm 3 x brief flashes 4 mm 4 x brief flashes 5 mm 1 x long flash 8 3 2 Manual Teach Manual Teach is used to manually teach in up to three switching points within the meas...

Page 32: ...out setting Qint1 and Qint2 Leave teach menu without changes 1x ca 0 5 sec short 1x ca 0 5 sec short 1x ca 0 5 sec short Qint1 1x ca 1 5 sec long Qint2 Qint3 1x ca 1 5 sec long 1x ca 1 5 sec long Move...

Page 33: ...utton is released within request time Action not preformed if button is released after request time end 0 sec 1 sec 1 2 sec 3 sec 5 sec time LED behaviour Off On Slow blink Inverted slow blink Fast bl...

Page 34: ...a 0 5 sec short 1x ca 0 5 sec short 1x ca 0 5 sec short Qint1 1x ca 1 5 sec long 1x ca 0 5 sec short 1 2 5 width 1 Qint1 width 1x ca 1 5 sec long Finish Teach Save changes Exit teach menu Q1 LED light...

Page 35: ...ly be adjusted seperately After adjusting width of one Qint the menu ist left For adjusting the width of the second and or third Qint menu has to be entered again width can be adjusted 1 mm steps 1 5...

Page 36: ...ividual values are output via the IO Link interface 8 OPERATION 36 O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switching points and IO Link up to 16 switching points 8025942 2020 07 16 SI...

Page 37: ...Qint 1 Boolean QL2 Boolean Qint 1 Boolean Bit Descrip tion Data type 2 15 empty 2 15 time mea surement value UInt 14 2 15 counter value UInt 14 2 15 length speed measure ment SInt14 2 Qint 1 Boolean...

Page 38: ...sition so that two end points are found Sensor position is impre cise Mounting position unfavorable Position sensor head as recom mended in the operating instructions and run voltage reset Sensor does...

Page 39: ...fittings and plug connectors No modifications may be made to devices Subject to change without notice Specified product properties and technical data are not written guarantees MAINTENANCE 11 8025942...

Page 40: ...tric and electronic devices According to international directives batteries accumulators and electrical or electronic devices must not be disposed of in general waste The owner is obliged by law to re...

Page 41: ...uit protection A B D4 Ambient temperature operation 20 C 70 C 1 Deviations are possible depending on the drive 2 At 25 C the linearity error maximum deviation depends on response curve and minimum dev...

Page 42: ...5 M8 x 1 8 Pin 1 Pin 2 Pin 4 Pin 3 2 9 Figure 13 Dimensional drawing with male connector M8 knurled 13 TECHNICAL DATA 42 O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switching points and...

Page 43: ...able tie 6 For SMC Schunk PHD Bimba slot MPS G50CS 7 For Festo Zimmer slot MPS G50CF 8 Connection Table 13 L1 length of sensor head control panel connection cable Type code Connection cable length MPS...

Page 44: ...well time in start position in ms The start position is the direction of the cable outlet of the sensor Dynamic Pilot Dynamic Pilot sets an additional condition for the switching process during operat...

Page 45: ...actual path traveled by the piston Repeatability Repeatability is defined as any move to a preset position from the same direction in every case MPS G with 2 3 digital switching points and IO Link up...

Page 46: ...of movement for extending stroke End position start position The start position is the direction of the cable outlet of the sensor The end position is in the direction of the sensor fixing screw Total...

Page 47: ...t2 Move piston to position of Qint3 Confirm Qint1 and leave manual teach Confirm Qint2 and leave manual teach Confirm Qint3 and leave manual teach Manual Teach 1x ca 0 5 sec short Enter switch point w...

Page 48: ...onformity and other certificates can be downloaded from the Internet at b www sick com mps g 15 ANNEX 48 O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switching points and IO Link up to 16...

Page 49: ...ANNEX 15 8025942 2020 07 16 SICK O P E R A T I N G I N S T R U C T I O N S MPS G with 2 3 switching points and IO Link up to 16 switching points 49 Subject to change without notice...

Page 50: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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