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TROUBLESHOOTING 

9

8023775/18IM/2020-07-02 | SICK

T E C H N I C A L   I N F O R M A T I O N | Camera ICD890 Generation 4

33

Subject to change without notice

Summary of Contents for ICD890

Page 1: ...T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 Image based code readers ...

Page 2: ...e within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 T E C H N I C A L I N F O R M A...

Page 3: ... Scope of delivery 13 3 3 Product characteristics 15 4 Transport and storage 17 4 1 Transport 17 4 2 Unpacking 17 4 3 Transport inspection 17 4 4 Storage 17 5 Mounting 19 5 1 Mounting instructions 19 5 2 Mounting the device on the ICI890 illumination unit 19 6 Electrical installation 20 6 1 Safety 20 6 2 Wiring instructions 21 6 3 Pin assignments of electrical connections 22 6 4 Wiring the CAN int...

Page 4: ...ical data 35 11 1 Features 35 11 2 Mechanics electronics 36 11 3 Performance 37 11 4 Interfaces 37 11 5 Ambient data 38 11 6 Dimensional drawing 38 11 7 Field of view diagrams 39 12 Accessories 42 13 Annex 43 13 1 EU declaration of conformity Certificates 43 13 2 Licenses 43 CONTENTS 4 T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 8023775 18IM 2020 07 02 SICK Subject to change...

Page 5: ...mentation in the immediate vicinity of the device so they remain accessible to staff at all times If the device is passed on to a third party this technical information should be handed over with it 1 2 Scope The technical information supplements the system documentation of an ICR890 cam era system with more detailed or additional information on the ICD890 camera sub component The technical inform...

Page 6: ...n provided depending on the product such as Model specific online data sheets for device types containing technical data dimensional drawing and specification diagrams EU declarations of conformity for the product family Dimensional drawings and 3D CAD dimension models of the device types in vari ous electronic formats This documentation available in English and German and in other languages if ne...

Page 7: ... that does not conform to its intended purpose and is not described in this documentation 2 1 1 Operating restrictions NOTICE Radio interference may occur when the device is used in residential areas Only use the device in industrial environments EN 61000 6 4 2 1 2 Conditions for specified enclosure rating To ensure compliance with the specified IP65 enclosure rating of the device during operation...

Page 8: ...g instructions must be strictly observed Shut down the product immediately in case of damage 2 3 Internet protocol IP technology NOTE SICK uses standard IP technology in its products The emphasis is placed on availability of products and services SICK always assumes the following prerequisites The customer ensures the integrity and confidentiality of the data and rights affected by its own use of ...

Page 9: ...ining Improper handling of the device may result in considerable personal injury and material damage All work must only ever be carried out by the stipulated persons This product documentation refers to the following qualification requirements for the various activities associated with the device Instructed personnel have been briefed by the operator about the tasks assigned to them and about pote...

Page 10: ...D risk group 1 visible radiation 400 nm to 780 nm The LEDs may pose a danger to the eyes in the event of incorrect use Do not look into the light source intentionally Do not open the housing Opening the housing will not switch off the light source Opening the housing may increase the level of risk Comply with the current national regulations on photobiological security of lamps and lamp systems Pr...

Page 11: ...ire ments in the operating instructions National and regional regulations must be complied with Safety requirements relating to work on electrical systems must be complied with WARNING Risk of injury and damage caused by potential equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as t...

Page 12: ...only be performed by qualified and authorized person nel from SICK AG Interruptions or modifications to the device by the customer will inval idate any warranty claims against SICK AG 2 SAFETY INFORMATION 12 T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 8023775 18IM 2020 07 02 SICK Subject to change without notice ...

Page 13: ... with respect to the following features ICD 890 a b c d e f g h 1 2 3 4 5 6 7 8 9 10 Posi tion Feature Characteristic 4 Resolution 4 Standard resolution 5 High resolution 5 Optics 2 Focal length 120 mm 3 Focal length 95 mm 6 Working range 3 1 550 mm 3 900 mm 1 4 1 550 mm 3 600 mm 1 1 Relative to the device reference point see Field of view diagrams page 39 3 2 Scope of delivery The delivery of the...

Page 14: ...e at www sick com SOPAS_ET This documentation available in English and German and in other languages if necessary Available online at www sick com ICD89x Accessories The following accessories for setting up a reading station are not included in the scope of delivery of the device Depends on the application can be ordered separately if required ICI890 illumination unit variant with mounting bracket...

Page 15: ... 3 Connecting cable for the fan depends on variant 4 Fan 5 Handle 6 Connection mask with M12 electrical connections the available connections depend on the variant protective cap included with delivery for some device types 7 Status LEDs 8 4 M8 mounting screws with centering pin for mounting the device on the ICI890 illumina tion unit 9 Required maneuvering space for the fan connecting cable depen...

Page 16: ... Green Device is ready for operation Lights up Red Hardware or software error Off Configuration mode Light Flashing Green Read mode ICI890 illumination unit of the device is switched on depending on the reading pulse Service Lights up Red Maintenance of the device by SICK required Link Act 1 2 3 Lights up Green Connection to Ethernet 1 GBit s established Lights up Orange Connection to Ethernet 100...

Page 17: ...ection Immediately upon receipt in Goods in check the delivery for completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Complaints regard...

Page 18: ...iods of longer than 3 months check the general condition of all components and packaging on a regular basis 4 TRANSPORT AND STORAGE 18 T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 8023775 18IM 2020 07 02 SICK Subject to change without notice ...

Page 19: ...evice which is visibly damaged must not be operated or must be immediately taken out of operation Damage includes for example Housing Cracked or broken Electrical connections cracks or detachment from the housing Device with fixed cable Damage to the cable outlet or cable itself The device is intended to be operated while mounted on the rear of an ICI890 Illumina tion unit Figure 6 Combination of ...

Page 20: ...rent As a result of equipotential bonding currents between the device and other grounded devices in the system faulty grounding of the device can give rise to the following dan gers and faults Metal housings are vulnerable to dangerous currents Devices will behave incorrectly or be destroyed Cable shielding will be damaged by overheating and cause cable fires Remedial measures Only skilled electri...

Page 21: ...ignal isolators is recommended This measure achieves a high degree of resistance to electromagnetic interference The use of electro optical signal isolators between the islands isolates the ground loop Within the islands a stable equipotential bonding prevents equalizing currents on the cable shields 6 2 Wiring instructions NOTE Pre assembled cables can be found online at www sick com ICD89x NOTIC...

Page 22: ...supply cables and motor cables in cable channels The possible length of cable between the device and host computer depends on the following factors The physical version of the host interface selected The data transmission rate set in the device For further information see Wiring the CAN interface page 27 6 3 Pin assignments of electrical connections Connection mask variant A variant B The device i...

Page 23: ...onnection mask ETHERNET 1 3 connections 1 7 2 6 5 4 3 8 Figure 9 Female connector M12 8 pin X coded ELECTRICAL INSTALLATION 6 8023775 18IM 2020 07 02 SICK T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 23 Subject to change without notice ...

Page 24: ...ilable The device has an integrated fan connection NOTE The FAN connection is used exclusively for supplying voltage to and controlling the device s fan Table 6 Pin assignment of the FAN connection Pin Signal Function 1 VS OUT FAN Fan supply voltage 12 V 2 Tacho FAN Fan RPM signal 3 GND FAN Fan ground 4 N c 5 N c LIGHT 1 connection 1 7 2 6 3 4 5 8 Figure 11 Female connector M12 8 pin A coded Table...

Page 25: ...Sender receiver 6 RD TD RS 485 Sender receiver 7 GND Ground 8 N c I O connection depends on variant 3 1 7 2 6 5 4 8 9 10 12 11 NOTE Device with variant A connection mask not available Device with variant B connection mask available Table 9 Pin assignment of the I O connection Pin Signal Function 1 VS Supply voltage 24 V 1 2 GND Ground 3 Trigger IN ISO Trigger digital input 24 V galvanically isolat...

Page 26: ... connection Pin Signal Function 1 N c 2 N c 3 GND Ground ICI 4 VS OUT 1 Supply voltage ICI max 200 W 5 FE Functional earth 1 Type and level of the supply voltage VS IN OUT see Mechanics electronics page 36 PWR IN connection 1 4 3 2 FE Figure 14 Male connector M12 5 pin L coded Table 11 Pin assignment of the PWR IN connection Pin Signal Function 1 VS IN 1 Supply voltage ICD 2 GND Ground ICD 3 GND G...

Page 27: ...of the CAN IN connection Pin Signal Function 1 Shield Shielding 2 CAN VS IN 1 Supply voltage max 4 A input current 3 CAN GND Ground 4 CAN_H CAN Bus High IN OUT 5 CAN_L CAN Bus Low IN OUT 1 The CAN VS IN supply voltage is galvanically isolated from the supply voltage for the ICD890 device The ICD890 device is supplied with voltage via the PWR IN connection 6 4 Wiring the CAN interface Framework Con...

Page 28: ...ub cable may be a maximum of 6 m long Wire cross section of the data cable Table 16 Wire cross section as a function of the data transmission rate Data transmission rate Required wire cross section 0 m 40 m 0 25 mm2 40 m 300 m 0 34 mm2 300 m 600 m 0 5 mm2 600 m 1 000 m 0 75 mm2 The required wire cross section for the data cable depends on the total length of the network The table shows the overvie...

Page 29: ...tions provided there www sick com SOPAS_ET In this case select the complete option as suggested by the installation wizard Administrator rights may be required on the computer to install the software The following user levels are available in SOPAS ET Operator no entry of password required all application parameters stan dard diagnostics information and logging features Service entry of password r...

Page 30: ... cleaning agents and tools Never use sharp objects for cleaning 8 3 Replacing a Camera System or Component Faulty or damaged system components must be dismantled and replaced with new or repaired components WARNING Risk of injury due to falling products Secure devices and accessories when assembling or disassembling for example with a second person 8 MAINTENANCE 30 T E C H N I C A L I N F O R M A ...

Page 31: ...ot adapted to local conditions e g parameters for the data interface not set correctly Device limits not observed e g reading distance aperture angle Trigger source for read cycle not selected correctly Operation Tracking operation minimum distance of the objects in the conveying direction not met Device faults hardware software 9 2 Detailed fault analysis 9 2 1 LEDs on the device The following st...

Page 32: ... device may not be repaired by the user Interference with or modification of the device will invalidate any warranty claims against SICK AG Rapid replacement of a device by the user is however possible b Where a fault cannot be rectified make contact with the SICK Service department To find your agency see the final page of this document NOTE Before calling make a note of all type label data such ...

Page 33: ...clude the following when making a return Details of the contact person Description of the application Description of the fault that occurred TROUBLESHOOTING 9 8023775 18IM 2020 07 02 SICK T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 33 Subject to change without notice ...

Page 34: ...vironment Therefore observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place them in recycling containers 10 1 1 Disposal of used batteries Batteries must not be disposed of with household waste Batteries must be disposed of in accordance with statutory requirements and can be taken to local collection...

Page 35: ...0 mm 1 1 550 mm 3 600 mm 1 Field of view Covered conveyor width 1 800 mm at 170 dpi resolution Covered conveyor width 1 560 mm at 200 dpi resolution Conveyor width 1 200 mm at 170 dpi resolution Conveyor width 1 035 mm at 200 dpi resolution Operating mode Forward Backward Start Stop Lens Integrated Focal length 120 mm Integrated Focal length 95 mm 2D Vision functional ity 2 Extended analysis of co...

Page 36: ... 10 A Housing material Cast aluminum Housing color Light blue RAL 5012 silver black Cover rear of device Function For temporary access to optional storage media Hinged 6 2 fixing screws hexagon socket M4 captive Recommended tightening torque 1 5 Nm 0 2 Nm Mechanical mounting 4 screws M8 with centering pin captive Enclosure rating IP65 EN 60529 1991 10 A2 2000 02 A3 2013 Further conditions see Cond...

Page 37: ...ata output read result image transmission and configuration with SOPAS ET Data transmission rate 1 GBit s full duplex Protocols TCP IP FTP real time image output CAN 1 CAN IN 1 CAN OUT Protocol CSN SICK CAN Sensor Network Function data output read result Data transmission rate 20 kBit s 500 kBit s Bus length depends on data transmission rate and length of cable see Wiring the CAN interface page 27...

Page 38: ...w parameterization installation wizard diagnostic tools status information Storage media 2 1 2 5 inch SSD image and data logging 1 microSD memory card configuration data back up 1 Data interface only for temporary use service 2 Optional not included with delivery 11 5 Ambient data Type ICD890 x523xxxx ICD890 x434xxxx Electromagnetic com patibility EMC Interference IEC 61000 6 4 2018 Immunity EN IE...

Page 39: ... 47 2 1000 39 4 800 31 5 600 23 6 400 15 8 Resolution in DPI 2 Field of view in mm inch 1 Working distance in mm inch 3 400 450 350 300 250 200 150 Field of view 5 Resolution 4 Figure 17 Field of view diagram for ICD890 x523xxxx 1 Field of view in mm inch 2 Resolution in DPI 3 Working distance in mm inch 4 Resolution 5 Field of view TECHNICAL DATA 11 8023775 18IM 2020 07 02 SICK T E C H N I C A L ...

Page 40: ... 3 400 350 300 250 200 150 100 Field of view 5 Resolution 4 Figure 18 Field of view diagram for ICD890 x434xxxx 1 Field of view in mm inch 2 Resolution in DPI 3 Working distance in mm inch 4 Resolution 5 Field of view Device reference point 143 4 5 65 0 0 3 4 2 1 Figure 19 Device reference point for working distance for the combined camera and illumination unit 1 Device reference point 2 ICD890 ca...

Page 41: ...3 Mounting bracket 4 ICI890 illumination unit TECHNICAL DATA 11 8023775 18IM 2020 07 02 SICK T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 41 Subject to change without notice ...

Page 42: ... and where applicable mounting information can be found online at www sick com ICD89x 12 ACCESSORIES 42 T E C H N I C A L I N F O R M A T I O N Camera ICD890 Generation 4 8023775 18IM 2020 07 02 SICK Subject to change without notice ...

Page 43: ...ense LGPL MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty dis claimer also extends to the implicit assurance of marketability or suitability of the pro gram for a particular purpose More details can be found in the GNU General Public License View the complete license texts here www sick com licen...

Page 44: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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